Standard Practice for Conducting Ruggedness Tests

SIGNIFICANCE AND USE
5.1 A ruggedness test is a special application of a statistically designed experiment. It is generally carried out when it is desirable to examine a large number of possible factors to determine which of these factors might have the greatest effect on the outcome of a test method. Statistical design enables more accurate determination of the factor effects than would be achieved if separate experiments were carried out for each factor. The proposed designs are easy to use and are efficient in developing the information needed for evaluating quantitative test methods.  
5.2 In ruggedness testing, the two levels for each factor are chosen to use moderate separations between the high and low settings. In general, the size of effects, and the likelihood of interactions between the factors, will increase with increased separation between the high and low settings of the factors.  
5.3 Ruggedness testing is usually done within a single laboratory on uniform material, so the effects of changing only the factors are measured. The results may then be used to assist in determining the degree of control required of factors described in the test method.  
5.4 Ruggedness testing is part of the validation phase of developing a standard test method as described in Guide E1488. It is preferred that a ruggedness test precedes an interlaboratory (round robin) study.
SCOPE
1.1 This practice covers conducting ruggedness tests. The purpose of a ruggedness test is to identify those factors that strongly influence the measurements provided by a specific test method and to estimate how closely those factors need to be controlled.  
1.2 This practice restricts itself to designs with two levels per factor. The designs require the simultaneous change of the levels of all of the factors, thus permitting the determination of the effects of each of the factors on the measured results.  
1.3 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E1169 − 12 AnAmerican National Standard
Standard Practice for
1
Conducting Ruggedness Tests
This standard is issued under the fixed designation E1169; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3.1.1 ruggedness, n—insensitivity of a test method to de-
partures from specified test or environmental conditions.
1.1 This practice covers conducting ruggedness tests. The
3.1.1.1 Discussion—An evaluation of the “ruggedness” of a
purpose of a ruggedness test is to identify those factors that
test method or an empirical model derived from an experiment
stronglyinfluencethemeasurementsprovidedbyaspecifictest
isusefulindeterminingwhethertheresultsordecisionswillbe
method and to estimate how closely those factors need to be
relativelyinvariantoversomerangeofenvironmentalvariabil-
controlled.
ity under which the test method or the model is likely to be
1.2 This practice restricts itself to designs with two levels
applied.
per factor. The designs require the simultaneous change of the
3.1.2 ruggedness test, n—a planned experiment in which
levelsofallofthefactors,thuspermittingthedeterminationof
environmental factors or test conditions are deliberately varied
the effects of each of the factors on the measured results.
in order to evaluate the effects of such variation.
1.3 The system of units for this practice is not specified.
3.1.2.1 Discussion—Since there usually are many environ-
Dimensional quantities in the practice are presented only as
mental factors that might be considered in a ruggedness test, it
illustrations of calculation methods. The examples are not
is customary to use a “screening” type of experiment design
binding on products or test methods treated.
which concentrates on examining many first order effects and
1.4 This standard does not purport to address all of the generallyassumesthatsecondordereffectssuchasinteractions
safety concerns, if any, associated with its use. It is the and curvature are relatively negligible. Often in evaluating the
responsibility of the user of this standard to establish appro- ruggedness of a test method, if there is an indication that the
priate safety and health practices and determine the applica- results of a test method are highly dependent on the levels of
bility of regulatory limitations prior to use. the environmental factors, there is a sufficient indication that
certain levels of environmental factors must be included in the
2. Referenced Documents
specifications for the test method, or even that the test method
2
itself will need further revision.
2.1 ASTM Standards:
E456Terminology Relating to Quality and Statistics
3.2 Definitions of Terms Specific to This Standard:
E1325Terminology Relating to Design of Experiments
3.2.1 factor, n—testvariablethatmayaffecteithertheresult
E1488GuideforStatisticalProcedurestoUseinDeveloping
obtainedfromtheuseofatestmethodorthevariabilityofthat
and Applying Test Methods
result.
F2082Test Method for Determination of Transformation
3.2.1.1 Discussion—For experimental purposes, factors
Temperature of Nickel-Titanium Shape Memory Alloys
must be temporarily controllable.
by Bend and Free Recovery
3.2.2 foldover, n—test runs, added to a two-level fractional
factorial experiment, generated by duplicating the original
3. Terminology
design by switching levels of one or more factors in all runs.
3.1 Definitions—The terminology defined in Terminology
3.2.2.1 Discussion—The most useful type of foldover is
E456 applies to this practice unless modified herein.
with signs of all factors switched. The foldover runs are
combined with the initial test results. The combination allows
main effects to be separated from interactions of other factors
1
ThispracticeisunderthejurisdictionofASTMCommitteeE11onQualityand
that are aliased in the original design.
Statistics and is the direct responsibility of Subcommittee E11.20 on Test Method
Evaluation and Quality Control.
Current edition approved Nov. 1, 2012. Published December 2012. Originally
4. Summary of Practice
approved in 1987. Last previous edition approved in 2007 as E1169–07. DOI:
10.1520/E1169-12.
4.1 Conducting a ruggedness test requires making system-
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
atic changes in the variables, called factors, that are associated
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
with the test method and then observing the subsequent effect
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. of those changes upon the test result of each run.
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: E1169 − 07 E1169 − 12 An American National Standard
Standard Practice for
1
Conducting Ruggedness Tests
This standard is issued under the fixed designation E1169; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon («) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers conducting ruggedness tests. The purpose of a ruggedness test is to identify those factors that strongly
influence the measurements provided by a specific test method and to estimate how closely those factors need to be controlled.
1.2 This practice restricts itself to designs with two levels per factor. The designs require the simultaneous change of the levels
of all of the factors, thus permitting the determination of the effects of each of the factors on the measured results.
1.3 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations
of calculation methods. The examples are not binding on products or test methods treated.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
E456 Terminology Relating to Quality and Statistics
E1325 Terminology Relating to Design of Experiments
E1488 Guide for Statistical Procedures to Use in Developing and Applying Test Methods
F2082 Test Method for Determination of Transformation Temperature of Nickel-Titanium Shape Memory Alloys by Bend and
Free Recovery
3. Terminology
3.1 Definitions—The terminology defined in Terminology E456 applies to this practice unless modified herein.
3.1.1 ruggedness, n—insensitivity of a test method to departures from specified test or environmental conditions.
1
This practice is under the jurisdiction of ASTM Committee E11 on Quality and Statistics and is the direct responsibility of Subcommittee E11.20 on Test Method
Evaluation and Quality Control.
Current edition approved Aug. 1, 2007Nov. 1, 2012. Published October 2007 December 2012. Originally approved in 1987. Last previous edition approved in 20022007
as E1169 – 02.E1169 – 07. DOI: 10.1520/E1169-07.10.1520/E1169-12.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3.1.1.1 Discussion—
An evaluation of the “ruggedness” of a test method or an empirical model derived from an experiment is useful in determining
whether the results or decisions will be relatively invariant over some range of environmental variability under which the test
method or the model is likely to be applied.
3.1.2 ruggedness test, n—a planned experiment in which environmental factors or test conditions are deliberately varied in order
to evaluate the effects of such variation.
3.1.2.1 Discussion—
Since there usually are many environmental factors that might be considered in a ruggedness test, it is customary to use a
“screening” type of experiment design which concentrates on examining many first order effects and generally assumes that second
order effects such as interactions and curvature are relatively negligible. Often in evaluating the ruggedness of a test method, if
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E1169 − 12
there is an indication that the results of a test method are highly dependent on the levels of the environmental factors, there is a
sufficient indication that certain levels of environmental factors must be included in the specifications for the test method, or even
that the test method itself will need further revision.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 factor, n—test variable that may affect either the result obtained from the use of a test method or the variability of that
result.
3.2.1.1 Discussion—
For experimental purposes, factors must be temporarily controllable.
3.2.2 foldover, n—test runs, added to a two-level fractional factorial experiment, generated by duplicating
...

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