Standard Guide for Preparation of Metallographic Specimens

SIGNIFICANCE AND USE
4.1 Microstructures have a strong influence on the properties and successful application of metals and alloys. Determination and control of microstructure requires the use of metallographic examination.  
4.2 Many specifications contain a requirement regarding microstructure; hence, a major use for metallographic examination is inspection to ensure that the requirement is met. Other major uses for metallographic examination are in failure analysis, and in research and development.  
4.3 Proper choice of specimen location and orientation will minimize the number of specimens required and simplify their interpretation. It is easy to take too few specimens for study, but it is seldom that too many are studied.
SCOPE
1.1 The primary objective of metallographic examinations is to reveal the constituents and structure of metals and their alloys by means of a light optical or scanning electron microscope. In special cases, the objective of the examination may require the development of less detail than in other cases but, under nearly all conditions, the proper selection and preparation of the specimen is of major importance. Because of the diversity in available equipment and the wide variety of problems encountered, the following text presents for the guidance of the metallographer only those practices which experience has shown are generally satisfactory; it cannot and does not describe the variations in technique required to solve individual specimen preparation problems.  
Note 1: For a more extensive description of various metallographic techniques, refer to Samuels, L. E.,  Metallographic Polishing by Mechanical Methods, American Society for Metals (ASM) Metals Park, OH, 3rd Ed., 1982; Petzow, G.,  Metallographic Etching, ASM, 1978; and VanderVoort, G.,  Metallography: Principles and Practice, McGraw Hill, NY, 2nd Ed., 1999.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Publication Date
31-May-2017
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E3 − 11(Reapproved 2017)
Standard Guide for
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Preparation of Metallographic Specimens
This standard is issued under the fixed designation E3; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope A90/A90M Test Method for Weight [Mass] of Coating on
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Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
1.1 The primary objective of metallographic examinations
E7 Terminology Relating to Metallography
is to reveal the constituents and structure of metals and their
E45 Test Methods for Determining the Inclusion Content of
alloys by means of a light optical or scanning electron
Steel
microscope. In special cases, the objective of the examination
E768 Guide for Preparing and Evaluating Specimens for
may require the development of less detail than in other cases
Automatic Inclusion Assessment of Steel
but, under nearly all conditions, the proper selection and
E1077 Test Methods for Estimating the Depth of Decarbur-
preparation of the specimen is of major importance. Because of
ization of Steel Specimens
the diversity in available equipment and the wide variety of
E1122 Practice for Obtaining JK Inclusion Ratings Using
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problems encountered, the following text presents for the
Automatic Image Analysis (Withdrawn 2006)
guidance of the metallographer only those practices which
E1245 Practice for Determining the Inclusion or Second-
experience has shown are generally satisfactory; it cannot and
Phase Constituent Content of Metals by Automatic Image
does not describe the variations in technique required to solve Analysis
individual specimen preparation problems. E1268 Practice for Assessing the Degree of Banding or
Orientation of Microstructures
NOTE 1—For a more extensive description of various metallographic
E1558 Guide for Electrolytic Polishing of Metallographic
techniques, refer to Samuels, L. E., Metallographic Polishing by Mechani-
Specimens
cal Methods, American Society for Metals (ASM) Metals Park, OH, 3rd
E1920 Guide for Metallographic Preparation of Thermal
Ed., 1982; Petzow, G., Metallographic Etching, ASM, 1978; and
Sprayed Coatings
VanderVoort, G., Metallography: Principles and Practice, McGraw Hill,
NY, 2nd Ed., 1999.
3. Terminology
1.2 This standard does not purport to address all of the
3.1 Definitions:
safety concerns, if any, associated with its use. It is the
3.1.1 For definitions used in this practice, refer to Termi-
responsibility of the user of this standard to establish appro-
nology E7.
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 castable mount—a metallographic mount generally
1.3 This international standard was developed in accor-
made from a two component castable plastic. One component
dance with internationally recognized principles on standard-
is the resin and the other hardener. Both components can he
ization established in the Decision on Principles for the
liquid or one liquid and a powder. Castable mounts generally
Development of International Standards, Guides and Recom-
do not require heat and pressure to cure.
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. 3.2.2 compression mount—a metallographic mount made
using plastic that requires both heat and pressure for curing.
2. Referenced Documents
3.2.3 planar grinding—is the first grinding step in a prepa-
ration procedure used to bring all specimens into the same
2.1 ASTM Standards:
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For referenced ASTM standards, visit the ASTM website, www.astm.org, or
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This guide is under the jurisdiction of ASTM Committee E04 on Metallography contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
and is the direct responsibility of Subcommittee E04.01 on Specimen Preparation. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved June 1, 2017. Published June 2017. Originally the ASTM website.
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approved in 1921. Last previous edition approved in 2011 as E3–11. DOI: The last approved version of this historical standard is referenced on
10.1520/E0003-11R17. www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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