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ASTM E3024/E3024M-16

(Practice)

Standard Practice for Magnetic Particle Testing for General Industry

Standard Practice for Magnetic Particle Testing for General Industry

SIGNIFICANCE AND USE
4.1 Description of Process—Magnetic particle testing consists of magnetizing the area to be examined, applying suitably prepared magnetic particles while the area is magnetized, and subsequently interpreting and evaluating any resulting particle accumulations. Maximum detectability occurs when the discontinuity is positioned on the surface and perpendicular to the direction of magnetic flux in the part.  
4.2 This practice establishes the basic parameters for controlling the application of the magnetic particle testing method. This practice is written so that it can be specified on the engineering drawing, specification, or contract. It is not a detailed how-to procedure to be used by the examination personnel and, therefore, must be supplemented by a detailed written procedure that conforms to the requirements of this practice.
SCOPE
1.1 This practice establishes minimum requirements for magnetic particle testing used for the detection of surface or slightly subsurface discontinuities in ferromagnetic material. This standard is intended for industrial applications. Refer to Practice E1444/E1444M for aerospace applications. Guide E709 may be used in conjunction with this practice as a tutorial.  
1.2 The magnetic particle testing method is used to detect cracks, laps, seams, inclusions, and other discontinuities on or near the surface of ferromagnetic materials. Magnetic particle testing may be applied to raw material, billets, finished and semi-finished materials, welds, and in-service parts. Magnetic particle testing is not applicable to non-ferromagnetic metals and alloys such as austenitic stainless steels. See Appendix X1 for additional information.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.3.1 This standard is a combined standard, an ASTM standard in which rationalized SI units and inch-pound units are included in the same standard, with each system of units to be regarded separately as standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
30-Jun-2016
ICS
77.040.20 - Non-destructive testing of metals
Technical Committee
E07 - Nondestructive Testing
Drafting Committee
E07.03 - Liquid Penetrant and Magnetic Particle Methods
Current Stage
Ref Project

Relations

Referred By
ASTM E1444/E1444M-22a - Standard Practice for Magnetic Particle Testing for Aerospace
Effective Date
01-Jul-2016
Referred By
ASTM E709-21 - Standard Guide for Magnetic Particle Testing
Effective Date
01-Jul-2016
Referred By
ASTM E543-21 - Standard Specification for Agencies Performing Nondestructive Testing
Effective Date
01-Jul-2016

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ASTM E3024/E3024M-16 - Standard Practice for Magnetic Particle Testing for General IndustryASTM E3024/E3024M-16 - Standard Practice for Magnetic Particle Testing for General Industry
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ASTM E3024/E3024M-16 - Standard Practice for Magnetic Particle Testing for General Industry
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E3024/E3024M − 16
Standard Practice for
1
Magnetic Particle Testing for General Industry
ThisstandardisissuedunderthefixeddesignationE3024/E3024M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
2
1. Scope 2.2 ASTM Standards:
E543Specification forAgencies Performing Nondestructive
1.1 This practice establishes minimum requirements for
Testing
magnetic particle testing used for the detection of surface or
E709Guide for Magnetic Particle Testing
slightly subsurface discontinuities in ferromagnetic material.
E1316Terminology for Nondestructive Examinations
This standard is intended for industrial applications. Refer to
E1444/E1444MPractice for Magnetic Particle Testing
Practice E1444/E1444M for aerospace applications. Guide
E2297GuideforUseofUV-AandVisibleLightSourcesand
E709 may be used in conjunction with this practice as a
MetersusedintheLiquidPenetrantandMagneticParticle
tutorial.
Methods
1.2 The magnetic particle testing method is used to detect
E3022Practice for Measurement of Emission Characteris-
cracks, laps, seams, inclusions, and other discontinuities on or
tics and Requirements for LED UV-A Lamps Used in
near the surface of ferromagnetic materials. Magnetic particle
Fluorescent Penetrant and Magnetic Particle Testing
testing may be applied to raw material, billets, finished and 3
2.3 ASNT Documents:
semi-finished materials, welds, and in-service parts. Magnetic
SNT-TC-1ARecommended Practice for Personnel Qualifi-
particle testing is not applicable to non-ferromagnetic metals
cation and Certification in Nondestructive Testing
and alloys such as austenitic stainless steels. See Appendix X1
ANSI/ASNT CP-189Standard for Qualification and Certifi-
for additional information.
cation of Nondestructive Testing Personnel
1.3 The values stated in either SI units or inch-pound units 2.4 Society of Automotive Engineers (SAE)-AMS
4,5
are to be regarded separately as standard. The values stated in Documents:
each system may not be exact equivalents; therefore, each AMS 2641Magnetic Particle Inspection Vehicle
system shall be used independently of the other. Combining AMS 3040Magnetic Particles, Nonfluorescent, Dry Method
values from the two systems may result in non-conformance
AMS 3041 Magnetic Particles, Nonfluorescent, Wet
with the standard. Method, Oil Vehicle, Ready-To-Use
1.3.1 This standard is a combined standard, an ASTM
AMS 3042 Magnetic Particles, Nonfluorescent, Wet
standard in which rationalized SI units and inch-pound units Method, Dry Powder
are included in the same standard, with each system of units to AMS 3043 Magnetic Particles, Nonfluorescent, Wet
be regarded separately as standard. Method, Oil Vehicle, Aerosol Packaged
AMS 3044Magnetic Particles, Fluorescent, Wet Method,
1.4 This standard does not purport to address all of the
Dry Powder
safety concerns, if any, associated with its use. It is the
AMS 3045Magnetic Particles, Fluorescent, Wet Method,
responsibility of the user of this standard to establish appro-
Oil Vehicle, Ready-To-Use
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
2. Referenced Documents
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
2.1 The following documents form a part of this standard
the ASTM website.
practice to the extent specified herein.
3
AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
1 4
This test method is under the jurisdiction of ASTM Committee E07 on AvailablefromSAEInternational(SAE),400CommonwealthDr.,Warrendale,
Nondestructive Testing and is the direct responsibility of Subcommittee E07.03 on PA 15096, http://www.sae.org.
5
Liquid Penetrant and Magnetic Particle Methods. Copies of standards, specifications, drawings, and publications required by
Current edition approved July 1, 2016. Published August, 2016. DOI: 10.1520/ manufacturers in connection with specification acquisition should be obtained from
E3024_E3024M-16. the contracting activity or as directed by the contracting officer.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
E3024/E3024M − 16
AMS 3046Magnetic Particles, Fluorescent, Wet Method, accumulations. Maximum detectability occurs when the dis-
Oil Vehicle, Aerosol Packaged continuityispo
...

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Standard Practice for Radioscopic Examination of Castings

SIGNIFICANCE AND USE
4.1 The requirements in this practice are intended to control the quality of the radioscopic images to produce satisfactory and consistent results. This practice is not intended for controlling the acceptability of the casting. The radioscopic method may be used for detecting volumetric discontinuities and density variations that are within the sensitivity range of this practice. The dynamic aspects of radioscopy are useful for maximizing defect response.
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SIGNIFICANCE AND USE
4.1 Within the present state of the radiographic art, this guide is generally applicable to available materials, processes, and techniques where industrial radiographic films are used as the recording media.  
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SCOPE
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Note 1: Further information is contained in Guide E999, Practice E1025, Practice E1030/E1030M, and Practice E1032.  
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5.1 The use of RQIs is a significant departure from normal practice in industrial radiology because it is not a standard design and is dependent on the application, material, and process and therefore cannot be a simple plaque or wire. The use of an RQI provides documented evidence that radiologic images have the level of quality necessary to reveal those nonconformances for which the parts are being examined by ensuring adequate spatial resolution and contrast sensitivity in the areas of interest.  
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5.1 The methods described provide indirect measurement of the thickness of sections of materials not exceeding temperatures of 1200°F [650°C]. Measurements are made from one side of the object, without requiring access to the rear surface.  
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ASTM E1444/E1444M-22a(Practice)
Standard Practice for Magnetic Particle Testing for Aerospace

SIGNIFICANCE AND USE
4.1 Description of Process—Magnetic particle testing consists of magnetizing the area to be examined, applying suitably prepared magnetic particles while the area is magnetized, and subsequently interpreting and evaluating any resulting particle accumulations. Maximum detectability occurs when the discontinuity is positioned on the surface and perpendicular to the magnetic flux.  
4.2 This practice establishes the basic parameters for controlling the application of the magnetic particle testing method. This practice is written so that it can be specified on the engineering drawing, specification, or contract. It is not a detailed how-to procedure to be used by the examination personnel and, therefore, must be supplemented by a detailed written procedure that conforms to the requirements of this practice.
SCOPE
1.1 This practice establishes minimum requirements for magnetic particle testing used for the detection of surface or slightly subsurface discontinuities in ferromagnetic material. This practice is intended for aerospace applications using the wet fluorescent method. Refer to Practice E3024/E3024M for industrial applications. Guide E709 can be used in conjunction with this practice as a tutorial.  
Note 1: This practice replaces MIL-STD-1949.  
1.2 The magnetic particle testing method is used to detect cracks, laps, seams, inclusions, and other discontinuities on or near the surface of ferromagnetic materials. Magnetic particle testing may be applied to raw material, billets, finished and semi-finished materials, welds, and in-service parts. Magnetic particle testing is not applicable to non-ferromagnetic metals and alloys such as austenitic stainless steels. See Appendix X1 for additional information.  
1.3 Portable battery powered electromagnetic yokes are outside the scope of this practice.  
1.4 All areas of this practice may be open to agreement between the cognizant engineering organization and the supplier, or specific direction from the cognizant engineering organization.  
1.5 This standard is a combined standard, an ASTM standard in which rationalized SI units and inch-pound units are included in the same standard, with each system of units to be regarded separately as standard.  
1.5.1 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
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ASTM E1814-14(2022)(Practice)
Standard Practice for Computed Tomographic (CT) Examination of Castings

SIGNIFICANCE AND USE
4.1 CT may be performed on an object when it is in the as-cast, intermediate, or final machined condition. A CT examination can be used as a design tool to improve wax forms and moldings, establish process parameters, randomly check process control, perform final quality control (QC) examination for the acceptance or rejection of parts, and analyze failures and extend component lifetimes.  
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4.3 The extent to which a CT image reproduces an object or a feature within an object is dictated largely by the competing influences of spatial resolution, contrast discrimination, the specific geometry and material of the object itself, and artifacts of the imaging system. Operating parameters strike an overall balance between image quality, examination time, and cost.  
4.4 Artifacts are often the limiting factor in CT image quality. (See Practice E1570 for an in-depth discussion of artifacts.) Artifacts are reproducible features in an image that are not related to actual features in the object. Artifacts can be considered correlated noise because they form repeatable fixed patterns under given conditions yet carry no object information. For castings, it is imperative to recognize what is and is not an artifact since an artifact can obscure or masquerade as a discontinuity. Artifacts are most prevalent in castings with long straight edges or complex geometries, or both.
SCOPE
1.1 This practice covers a uniform procedure for the examination of castings by the computed tomography (CT) technique. The requirements expressed in this practice are intended to control the quality of the nondestructive examination by CT and are not intended for controlling the acceptability or quality of the castings. This practice implicitly suggests the use of penetrating radiation, specifically X rays and gamma rays.  
1.2 This practice provides a uniform procedure for a CT examination of castings for one or more of the following purposes:  
1.2.1 Examining for discontinuities, such as porosity, inclusions, cracks, and shrink;  
1.2.2 Performing metrological measurements and determining dimensional conformance; and  
1.2.3 Determining reverse engineering data, that is, creating computer-aided design (CAD) data files.  
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ASTM E1774-17(2022)(Guide)
Standard Guide for Electromagnetic Acoustic Transducers (EMATs)

SIGNIFICANCE AND USE
4.1 General—Ultrasonic testing is a widely used nondestructive method for the examination of a material. The majority of ultrasonic examinations are performed using transducers that directly convert electrical energy into acoustic energy through the use of piezoelectric crystals. This guide describes an alternate technique in which electromagnetic energy is used to produce acoustic energy inside an electrically conductive or ferromagnetic material. EMATs have unique characteristics when compared to conventional piezoelectric ultrasonic search units, making them a significant tool for some ultrasonic examination applications.  
4.2 Principle—An electromagnetic acoustic transducer (EMAT) generates and receives ultrasonic waves without the need to contact the material in which the acoustic waves are traveling. The use of an EMAT requires that the material to be examined be electrically conductive or ferromagnetic, or both. There are two basic components of an EMAT system, a magnet and a coil. The magnet may be an electromagnet or a permanent magnet, which is used to produce a magnetic field in the material under test. The coil is driven using alternating current at the desired ultrasonic frequency. The coil and AC current also induce a surface magnetic field in the material under test. In the presence of the static magnetic field, the surface current experiences Lorentz forces that produce the desired ultrasonic waves. Upon reception of an ultrasonic wave, the surface of the conductor oscillates in the presence of a magnetic field, thus inducing a voltage in the coil. The transduction process occurs within an electromagnetic skin depth. The EMAT forms the basis for a very reproducible noncontact system for generating and detecting ultrasonic waves.  
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SCOPE
1.1 This guide is intended primarily for tutorial purposes. It provides an overview of the general principles governing the operation and use of electromagnetic acoustic transducers (EMATs) for ultrasonic examination.  
1.2 This guide describes a non-contact technique for coupling ultrasonic energy into an electrically conductive or ferromagnetic material, or both, through the use of electromagnetic fields. This guide describes the theory of operation and basic design considerations as well as the advantages and limitations of the technique.  
1.3 This guide is intended to serve as a general reference to assist in determining the usefulness of EMATs for a given application as well as provide fundamental information regarding their design and operation. This guide provides guidance for the generation of longitudinal, shear, Rayleigh, and Lamb wave modes using EMATs.  
1.4 This guide does not contain detailed procedures for the use of EMATs in any specific applications; nor does it promote the use of EMATs without thorough testing prior to their use for examination purposes. Some applications in which EMATs have been applied successfully are outlined in Section 9.  
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ASTM E215-22(Practice)
Standard Practice for Standardizing Equipment and Electromagnetic Examination of Seamless Aluminum-Alloy Tube

SIGNIFICANCE AND USE
4.1 The examination is performed by passing the tube lengthwise through or near an eddy current sensor energized with alternating current of one or more frequencies. The electrical impedance of the eddy current sensor is modified by the proximity of the tube. The extent of this modification is determined by the distance between the eddy current sensor and the tube, the dimensions, and electrical conductivity of the tube. The presence of metallurgical or mechanical discontinuities in the tube will alter the apparent impedance of the eddy current sensor. During passage of the tube, the changes in eddy current sensor characteristics caused by localized differences in the tube produce electrical signals which are amplified and modified to actuate either an audio or visual signaling device or a mechanical marker to indicate the position of discontinuities in the tube length. Signals can be produced by discontinuities located either on the external or internal surface of the tube or by discontinuities totally contained within the tube wall.  
4.2 The depth of penetration of eddy currents in the tube wall is influenced by the conductivity (alloy) of the material being examined and the excitation frequency employed. As defined by the standard depth of penetration equation, the eddy current penetration depth is inversely related to conductivity and excitation frequency (Note 2). Beyond one standard depth of penetration (SDP), the capacity to detect discontinuities by eddy currents is reduced. Electromagnetic examination of seamless aluminum alloy tube is most effective when the wall thickness does not exceed the SDP or in heavier tube walls when discontinuities of interest are within one SDP. The limit for detecting metallurgical or mechanical discontinuities by way of conventional eddy current sensors is generally accepted to be approximately three times the SDP point and is referred to as the effective depth of penetration (EDP).
Note 2: The standard depth of penetratio...
SCOPE
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1.2 Procedures for fabrication of reference standards are given in X1.1 and X2.1.  
1.3 This practice is intended for the examination of tubular products having nominal diameters up to 4 in. (101.6 mm) and wall thicknesses up to the standard depth of penetration (SDP) of eddy currents for the particular alloy (conductivity) being examined and the examination frequency being used.  
Note 1: This practice may also be used for larger diameters or heavier walls up to the effective depth of penetration (EDP) of eddy currents as long as adequate resolution is obtained and as specified by the using party or parties.  
1.4 This practice does not establish acceptance criteria. They must be established by the using party or parties.  
1.5 Units—The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM E3024/E3024M-22a(Practice)
Standard Practice for Magnetic Particle Testing for General Industry

SIGNIFICANCE AND USE
4.1 Description of Process—Magnetic particle testing consists of magnetizing the area to be examined, applying suitably prepared magnetic particles while the area is magnetized, and subsequently interpreting and evaluating any resulting particle accumulations. Maximum detectability occurs when the discontinuity is positioned on the surface and perpendicular to the direction of magnetic flux in the part.  
4.2 This practice establishes the basic parameters for controlling the application of the magnetic particle testing method. This practice is written so that it can be specified on the engineering drawing, specification, or contract. It is not a detailed how-to procedure to be used by the examination personnel and, therefore, must be supplemented by a detailed written procedure that conforms to the requirements of this practice.
SCOPE
1.1 This practice establishes minimum requirements for magnetic particle testing used for the detection of surface or slightly subsurface discontinuities in ferromagnetic material. This practice is intended for industrial applications. Refer to Practice E1444/E1444M for aerospace applications. Guide E709 may be used in conjunction with this practice as a tutorial.  
1.2 The magnetic particle testing method is used to detect cracks, laps, seams, inclusions, and other discontinuities on or near the surface of ferromagnetic materials. Magnetic particle testing may be applied to raw material, billets, finished and semi-finished materials, welds, and in-service parts. Magnetic particle testing is not applicable to non-ferromagnetic metals and alloys such as austenitic stainless steels. See Appendix X1 for additional information.  
1.3 All areas of this practice may be open to agreement between the Level III or the cognizant engineering organization, as applicable, and the supplier.  
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4.1 This standard is a combined standard, an ASTM standard in which rationalized SI units and inch-pound units are included in the same standard, with each system of units to be regarded separately as standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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