Standard Practice for Installation of Thick Poured Gypsum Concrete Underlayments and Preparation of the Surface to Receive Resilient Flooring

SIGNIFICANCE AND USE
This practice provides minimum recommendations for the installation of thick poured gypsum concrete floor underlayments suitable to receive resilient floor coverings. This practice establishes the proper preparation, installation and quality control for thick poured gypsum concrete floor underlayments.
Actual requirements for thick poured gypsum concrete underlayments are generally included as part of project plans or specifications and may vary from the recommendations set forth in this practice. Project plans or specifications, or both, shall supersede the recommendations set forth in this practice.
SCOPE
1.1 This practice covers the installation and preparation of the thick poured gypsum concrete underlayments over wood structural panel subfloors in commercial structures or over concrete floors in commercial structures and the preparation of the thick poured gypsum concrete underlayment surface prior to the installation of resilient flooring in commercial buildings.
1.2 This practice covers the factors that are required to be controlled while installing thick poured gypsum concrete underlayment as a base for resilient flooring.
1.3 This practice does not cover the structural adequacy of the wood structural panel subfloor or concrete subfloor. The structural integrity of assemblies is governed by local building codes.
1.4 This practice does not supersede in any manner the thick poured gypsum concrete underlayment manufacturers, adhesive manufacturer’s or resilient flooring manufacturer’s written instructions. Consult the individual manufacturer for specific recommendations.
1.5 Thick poured gypsum concrete underlayments are not suitable for use on concrete slabs on ground due to potential moisture problems arising from moisture intrusion, unless an adequate vapor retarder or vapor barrier is present directly beneath the concrete subfloor.
1.6 The values stated in inch-pound units are to be regarded as standard. The values stated in parentheses are approximate mathematical conversions to SI units, which are provided for information only.
1.7 This practice may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

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Publication Date
14-Jun-2011
Drafting Committee
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: F2419 − 11
Standard Practice for
Installation of Thick Poured Gypsum Concrete
Underlayments and Preparation of the Surface to Receive
1
Resilient Flooring
This standard is issued under the fixed designation F2419; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope establish appropriate safety and health practices and deter-
mine the applicability of regulatory limitations prior to use.
1.1 This practice covers the installation and preparation of
the thick poured gypsum concrete underlayments over wood
2. Referenced Documents
structural panel subfloors in commercial structures or over
2
2.1 ASTM Standards:
concrete floors in commercial structures and the preparation of
C472 Test Methods for Physical Testing of Gypsum, Gyp-
the thick poured gypsum concrete underlayment surface prior
sum Plasters and Gypsum Concrete
to the installation of resilient flooring in commercial buildings.
D4263 Test Method for Indicating Moisture in Concrete by
1.2 This practice covers the factors that are required to be
the Plastic Sheet Method
controlled while installing thick poured gypsum concrete
F141 Terminology Relating to Resilient Floor Coverings
underlayment as a base for resilient flooring.
F1482 Practice for Installation and Preparation of Panel
1.3 This practice does not cover the structural adequacy of
Type Underlayments to Receive Resilient Flooring
the wood structural panel subfloor or concrete subfloor. The
3. Terminology
structural integrity of assemblies is governed by local building
codes.
3.1 Definitions—Definitions used in this practice shall be in
accordance with Terminology F141.
1.4 This practice does not supersede in any manner the thick
poured gypsum concrete underlayment manufacturers, adhe-
3.2 Definitions of Terms Specific to This Standard:
sive manufacturer’s or resilient flooring manufacturer’s written
3.2.1 fully adhered flooring, n—resilient flooring which has
instructions. Consult the individual manufacturer for specific
adhesive under the entire product, bonding it to the underlay-
recommendations.
ment surface. F1482
1.5 Thick poured gypsum concrete underlayments are not
3.2.2 non-fully adhered flooring, n—resilient flooring that
suitable for use on concrete slabs on ground due to potential
may be loose laid, in which no adhesive is utilized, or partially
moisture problems arising from moisture intrusion, unless an
bonded to the surface of the underlayment, typically at seams
adequate vapor retarder or vapor barrier is present directly
and the surrounding perimeter of the product. F1482
beneath the concrete subfloor.
3.2.3 subfloor, n—that wood or concrete structural layer
1.6 The values stated in inch-pound units are to be regarded
intendedtoprovidesupportfordesignloadswhichmayreceive
as standard. The values stated in parentheses are approximate
resilient floor coverings directly if the surface is appropriate or
mathematical conversions to SI units, which are provided for
indirectly via an underlayment if its surface is not suitable or if
information only.
underlayment is required by appropriate code authorities.
1.7 This practice may involve hazardous materials,
3.2.4 gypsum concrete underlayment, n—that layer of
operations, and equipment. This standard does not purport to
material, with binder content composed primarily of gypsum
address all of the safety concerns, if any, associated with its
cement and Portland cement that is mixed with sand and water,
use. It is the responsibility of the user of this standard to
then pumped and poured in a liquid state to be installed on or
over a subfloor to provide a monolithic surface suitable to
receive resilient floor coverings.
1
This practice is under the jurisdiction of ASTM Committee F06 on Resilient
Floor Coverings and is the direct responsibility of Subcommittee F06.40 on
2
Practices. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved June 15, 2011. Published July 2011. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 2005. Last previous edition approved in 2005 as F2419-05. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/F2419-11. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
F2419 − 11
3.2.5 thick poured gypsum concrete underlayment, Recommended minimum thickness over structurally sound
1
n—products which are installed in a liquid state over a concrete or pr
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:F2419–05 Designation:F2419–11
Standard Practice for
Installation of Thick Poured Gypsum Concrete
Underlayments and Preparation of the Surface to Receive
1
Resilient Flooring
This standard is issued under the fixed designation F2419; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers the installation and preparation of the thick poured gypsum concrete underlayments over wood
structural panel subfloors in commercial structures or over concrete floors in commercial structures and the preparation of the thick
poured gypsum concrete underlayment surface prior to the installation of resilient flooring in commercial buildings.
1.2 This practice covers the factors that are required to be controlled while installing thick poured gypsum concrete
underlayment as a base for resilient flooring.
1.3 This practice does not cover the structural adequacy of the wood structural panel subfloor or concrete subfloor. The
structural integrity of assemblies is governed by local building codes.
1.4 This practice does not supersede in any manner the thick poured gypsum concrete underlayment manufacturers, adhesive
manufacturer’s or resilient flooring manufacturer’s written instructions. Consult the individual manufacturer for specific
recommendations.
1.5 Thick poured gypsum concrete underlayments are not suitable for use on concrete slabs on ground due to potential moisture
problemsarisingfrommoistureintrusion,unlessanadequatevaporretarderorvaporbarrierispresentdirectlybeneaththeconcrete
subfloor.
1.6 The values stated in inch-pound units are to be regarded as standard. The values stated in parentheses are approximate
mathematical conversions to SI units, which are provided for information only.
1.7 This practice may involve hazardous materials, operations, and equipment. This standard does not purport to address all
of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate
safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
C472 Test Methods for Physical Testing of Gypsum, Gypsum Plasters and Gypsum Concrete
D4263 Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method
F141 Terminology Relating to Resilient Floor Coverings
F1482 Practice for Installation and Preparation of Panel Type Underlayments to Receive Resilient Flooring
3. Terminology
3.1 Definitions—Definitions used in this practice shall be in accordance with Terminology F141.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 fully adhered flooring, n—resilient flooring which has adhesive under the entire product, bonding it to the underlayment
surface. F1482
3.2.2 non-fully adhered flooring, n—resilient flooring that may be loose laid, in which no adhesive is utilized, or partially
bonded to the surface of the underlayment, typically at seams and the surrounding perimeter of the product. F1482
3.2.3 subfloor, n—that wood or concrete structural layer intended to provide support for design loads which may receive
resilient floor coverings directly if the surface is appropriate or indirectly via an underlayment if its surface is not suitable or if
underlayment is required by appropriate code authorities.
3.2.4 gypsum concrete underlayment, n—that layer of material, with binder content composed primarily of gypsum cement and
1
This practice is under the jurisdiction of ASTM Committee F06 on Resilient Floor Coverings and is the direct responsibility of Subcommittee F06.40 on Practices.
Current edition approved Feb. 1, 2005. Published February 2005. DOI: 10.1520/F2419-05.
Current edition approved June 15, 2011. Published July 2011. Originally approved in 2005. Last previous edition approved in 2005 as F2419-05. DOI: 10.1520/F2419-11.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
F2419–11
Portland cement tha
...

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