Standard Test Method for the Nominal Joint Strength of End-Plug Joints in Advanced Ceramic Tubes at Ambient and Elevated Temperatures

SIGNIFICANCE AND USE
5.1 Advanced ceramics are candidate materials for high-temperature structural applications requiring high strength along with wear and corrosion resistance. In particular, ceramic tubes are being considered and evaluated as hermetically tight fuel containment tubes for nuclear reactors. These ceramic tubes require end-plugs for containment and structural integrity. The end-plugs are commonly bonded with high-temperature adhesives into the tubes. The strength and durability of the test specimen joint are critical engineering factors, and the joint strength has to be determined across the full range of operating temperatures and conditions. The test method has to determine the breaking force, the nominal joint strength, the nominal burst pressure, and the failure mode for a given tube/plug/adhesive configuration.  
5.2 The EPPO test provides information on the strength and the deformation of test specimen joints under applied shear, tensile, and mixed-mode stresses (with different plug geometries) at various temperatures and after environmental conditioning.  
5.3 The end-plug test specimen geometry is a direct analog of the functional plug-tube application and is the most direct way of testing the tubular joint for the purposes of development, evaluation, and comparative studies involving adhesives and bonded products, including manufacturing quality control. This test method is a more realistic test for the intended geometry than the current shear test of ceramic joints (Test Method C1469), which uses an asymmetric four-point shear test on a flat adhesive face joint.  
5.4 The EPPO test method may be used for joining method development and selection, adhesive comparison and screening, and quality assurance. This test method is not recommended for adhesive property determination, design data generation, material model verification/validation, or combinations thereof.
SCOPE
1.1 This test method covers the determination of the push-out force, nominal joint strength, and nominal burst pressure of bonded ceramic end-plugs in advanced ceramic cylindrical tubes (monolithic and composite) at ambient and elevated temperatures (see 4.2). The test method is broad in scope and end-plugs may have a variety of different configurations, joint types, and geometries. It is expected that the most common type of joints tested are adhesively bonded end-plugs that use organic adhesives, metals, glass sealants, and ceramic adhesives (sintered powders, sol-gel, polymer-derived ceramics) as the bonding material between the end-plug and the tube. This test method describes the test capabilities and limitations, the test apparatus, test specimen geometries and preparation methods, test procedures (modes, rates, mounting, alignment, testing methods, data collection, and fracture analysis), calculation methods, and reporting procedures.  
1.2 In this end-plug push-out (EPPO) test method, test specimens are prepared by bonding a fitted ceramic plug into one end of a ceramic tube. The test specimen tube is secured into a gripping fixture and test apparatus, and an axial compressive force is applied to the interior face of the plug to push it out of the tube. (See 4.2.) The axial force required to fracture (or permanently deform) the joined test specimen is measured and used to calculate a nominal joint strength and a nominal burst pressure. Tests are performed at ambient or elevated temperatures, or both, based on the temperature capabilities of the test furnace and the test apparatus.  
1.3 This test method is applicable to end-plug test specimens with a wide range of configurations and sizes. The test method does not define a standardized test specimen geometry, because the purpose of the test is to determine the nominal joint strength and nominal burst pressure of an application-specific plug-tube design. The test specimen should be similar in size and configuration with the intended application and product desig...

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ASTM C1862-17 - Standard Test Method for the Nominal Joint Strength of End-Plug Joints in Advanced Ceramic Tubes at Ambient and Elevated Temperatures
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C1862 − 17
Standard Test Method for the
Nominal Joint Strength of End-Plug Joints in Advanced
1
Ceramic Tubes at Ambient and Elevated Temperatures
This standard is issued under the fixed designation C1862; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 1.4 Calculations in this test method include a nominal joint
strength which is specific to the adhesives, adherends,
1.1 This test method covers the determination of the push-
configuration, size, and geometry of the test specimen. The
outforce,nominaljointstrength,andnominalburstpressureof
nominal joint strength has value as a comparative test for
bonded ceramic end-plugs in advanced ceramic cylindrical
different adhesives and plug configurations in the intended
tubes (monolithic and composite) at ambient and elevated
application geometry. When using nominal joint strength for
temperatures (see 4.2). The test method is broad in scope and
comparison purposes, only values obtained using identical
end-plugs may have a variety of different configurations, joint
geometries should be compared due to potential differences in
types, and geometries. It is expected that the most common
induced stress states (shear versus tensile versus mixed mode).
type of joints tested are adhesively bonded end-plugs that use
Thejointstrengthcalculatedinthistestmaydifferwidelyfrom
organic adhesives, metals, glass sealants, and ceramic adhe-
the true shear or tensile strength (or both) of the adhesive due
sives (sintered powders, sol-gel, polymer-derived ceramics) as
to mixed-mode stress states and stress concentration effects.
the bonding material between the end-plug and the tube. This
(True adhesive shear and tensile strengths are material proper-
test method describes the test capabilities and limitations, the
test apparatus, test specimen geometries and preparation ties independent of the joint geometry.)
methods, test procedures (modes, rates, mounting, alignment,
1.5 In this test, a longitudinal failure stress is being calcu-
testing methods, data collection, and fracture analysis), calcu-
lated and reported. This longitudinal failure stress acts as an
lation methods, and reporting procedures.
engineering corollary to the burst pressure value measured
1.2 In this end-plug push-out (EPPO) test method, test
from a hydrostatic pressure test, which is a more difficult and
specimens are prepared by bonding a fitted ceramic plug into
complex test procedure. Thus this longitudinal failure stress is
one end of a ceramic tube. The test specimen tube is secured
recorded as a nominal burst pressure. As a general rule, the
into a gripping fixture and test apparatus, and an axial
absolute magnitude of the nominal burst pressure measured in
compressive force is applied to the interior face of the plug to
this EPPO test is different than the absolute magnitude of a
push it out of the tube. (See 4.2.) The axial force required to
burst pressure from a hydrostatic burst pressure test, because
fracture (or permanently deform) the joined test specimen is
the EPPO test does not induce the hoop stresses commonly
measured and used to calculate a nominal joint strength and a
observed in a hydrostatic pressure test.
nominal burst pressure. Tests are performed at ambient or
1.6 The use of this test method at elevated temperatures is
elevated temperatures, or both, based on the temperature
limited by the temperature capabilities of the loading fixtures,
capabilities of the test furnace and the test apparatus.
thegrippingmethod(adhesive,mechanicalclamping,etc.),and
1.3 This test method is applicable to end-plug test speci-
the furnace temperature limitations.
mens with a wide range of configurations and sizes. The test
method does not define a standardized test specimen geometry,
1.7 Values expressed in this test method are in accordance
becausethepurposeofthetestistodeterminethenominaljoint
withtheInternationalSystemofUnits(SI)andIEEE/ASTMSI
strength and nominal burst pressure of an application-specific
10.
plug-tube design. The test specimen should be similar in size
1.8 This standard does not purport to address all of the
and configuration with the intended application and product
safety concerns, if any, associated with its use. It is the
design.
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
1
bility of regulatory limitations prior to use.
This tes
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