ASTM B645-10(2015)
(Practice)Standard Practice for Linear-Elastic Plane–Strain Fracture Toughness Testing of Aluminum Alloys
Standard Practice for Linear-Elastic Plane–Strain Fracture Toughness Testing of Aluminum Alloys
SIGNIFICANCE AND USE
5.1 This practice for plane-strain fracture toughness testing of aluminum alloys may be used as a supplement to Test Method E399. The application of this practice is primarily intended for quality assurance and material release in cases where valid plane-strain fracture toughness data cannot be obtained per Test Method E399.
5.2 It must be understood that the interpretations and guidelines in this practice do not alter the validity requirements of Test Method E399 or promote the designation of data that are invalid according to Test Method E399 to a “valid” condition. This practice is primarily concerned with cases where it is not possible or practical to obtain valid data, but where material release judgments must be made against specified fracture toughness values. Where it is possible to obtain a valid plane-strain fracture toughness value by replacement testing according to Test Method E399, that is the preferred approach.
SCOPE
1.1 This practice is applicable to the fracture toughness testing of all aluminum alloys, tempers, and products, especially in cases where the tests are being made to establish whether or not individual lots meet the requirements of specifications and should be released to customers.
1.2 Test Method E399 is the basic test method to be used for plane-strain fracture toughness testing of aluminum alloys. The purpose of this practice is to provide supplementary information for plane-strain fracture toughness of aluminum alloys in three main areas:
1.2.1 Specimen sampling,
1.2.2 Specimen size selection, and
1.2.3 Interpretation of invalid test results.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1 Exception—Certain inch-pound values given in parentheses are provided for information only.
1.4 This standard is currently written to accommodate only C(T) specimens.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
General Information
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Designation: B645 − 10 (Reapproved 2015)
Standard Practice for
Linear-Elastic Plane–Strain Fracture Toughness Testing of
Aluminum Alloys
This standard is issued under the fixed designation B645; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
INTRODUCTION
Linear-elastic plane-strain fracture toughness testing of aluminum alloys is performed essentially in
accordance with Test Method E399. However, there is a need, in the application of Test Method E399
for quality assurance testing, to deal with the interpretation of the results for material qualification and
release in cases where all requirements for valid measurements of plane-strain fracture toughness
cannot be met. It is the purpose of this practice to provide consistent methods of dealing with those
situations.
1. Scope* priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
1.1 This practice is applicable to the fracture toughness
testing of all aluminum alloys, tempers, and products, espe-
2. Referenced Documents
cially in cases where the tests are being made to establish
whether or not individual lots meet the requirements of 2.1 ASTM Standards:
specifications and should be released to customers. B646 Practice for Fracture Toughness Testing of Aluminum
Alloys
1.2 TestMethodE399isthebasictestmethodtobeusedfor
E29 Practice for Using Significant Digits in Test Data to
plane-strainfracturetoughnesstestingofaluminumalloys.The
Determine Conformance with Specifications
purpose of this practice is to provide supplementary informa-
E399 Test Method for Linear-Elastic Plane-Strain Fracture
tion for plane-strain fracture toughness of aluminum alloys in
Toughness K of Metallic Materials
Ic
three main areas:
E561 Test Method forK-R Curve Determination
1.2.1 Specimen sampling,
E1823 TerminologyRelatingtoFatigueandFractureTesting
1.2.2 Specimen size selection, and
1.2.3 Interpretation of invalid test results.
3. Terminology
1.3 The values stated in SI units are to be regarded as
3.1 General—Terms, definitions, symbols, and orientation
standard. No other units of measurement are included in this
designations in Test Method E399 and Terminology E1823 are
standard.
applicable herein.
1.3.1 Exception—Certain inch-pound values given in paren-
theses are provided for information only. 3.2 Definitions:The following additional definitions are ap-
plicable:
1.4 This standard is currently written to accommodate only
3.2.1 invalid plane-strain fracture toughness—test result,
C(T) specimens.
K ,thatdoesnotmeetoneormoreofthevalidityrequirements
Q
1.5 This standard does not purport to address all of the
in Test Method E399 and, where so characterized, is of no
safety concerns, if any, associated with its use. It is the
value in judging the true plain-strain fracture toughness of a
responsibility of the user of this standard to establish appro-
material but may, under certain conditions, adequately guaran-
tee the material’s fracture toughness for lot release purposes.
This practice is under the jurisdiction of ASTM Committee B07 on Light
Metals and Alloys and is the direct responsibility of Subcommittee B07.05 on
Testing. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Dec. 1, 2015. Published December 2015. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1978. Last previous edition approved in 2010 as B645 – 10. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/B0645-10R15. the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B645 − 10 (2015)
3.2.2 valid plane-strain, fracture toughness—test result 8. Test Specimen Configuration and Dimensions
meetingallthevalidityrequirementsinTestMethodE399,that
8.1 Specimen size requirements stated in the individual
is, a value of K .
Ic
material specifications shall be followed. In the absence of
specific requirements, the specimen types, general
4. Summary of Practice
configuration, and size requirements in Test Method E399 are
4.1 This practice supplements Test Method E399 and Prac-
applicable herein with the following supplemental recommen-
tice B646 in three main areas:
dations and requirements:
4.1.1 Specimen sampling,
8.1.1 For aluminum products, the recommended minimum
4.1.2 Specimen size selection, and
specimen ligament length is:
4.1.3 Interpretation of results that fail the validity require-
K
Q
ments in Test Method E399 in one of the following areas in
W 2 a $5· (1)
~ ! S D
σ
YS
order to determine if the invalid results are usable for lot
rather than the required minimum of:
release:
K
Q
4.1.3.1 P /P requirements,
max Q
W 2 a $ 2.5· (2)
~ ! S D
σ
YS
4.1.3.2 Specimen size requirements, and
in Test Method E399.
4.1.3.3 Fatigue precracking requirements.
NOTE 2—Experimental studies have shown that more uniform values
of K are obtained for high toughness aluminum alloys when the
Q
5. Significance and Use
conditions of Eq 1 are met.
5.1 This practice for plane-strain fracture toughness testing
8.1.2 In all cases, the specimen W/B ratio shall be greater
of aluminum alloys may be used as a supplement to Test
than or equal to 2 and less than or equal to 4 based on nominal
Method E399. The application of this practice is primarily
specimen dimensions. Other specimen dimensional propor-
intended for quality assurance and material release in cases
tions in Test Method E399 shall also be maintained.
where valid plane-strain fracture toughness data cannot be
NOTE 3—Specimens meeting this requirement correspond to the stan-
obtained per Test Method E399.
dard (W/B = 2) or alternative specimen geometries (2 ≤ W/B ≤ 4) in Test
5.2 It must be understood that the interpretations and
Method E399.
guidelines in this practice do not alter the validity requirements
8.1.3 When the minimum size requirement of:
of Test Method E399 or promote the designation of data that
K
Q
are invalid according to Test Method E399 to a “valid”
W 2 a $ 2.5·
~ ! S D
σ
YS
condition. This practice is primarily concerned with cases
in Test Method E399 cannot be met due to product dimen-
where it is not possible or practical to obtain valid data, but
sional constraints, the specimen shall be machined such that
where material release judgments must be made against
the W dimension is maximized to the nearest 12.7 mm (0.5
specified fracture toughness values. Where it is possible to
in.) at the specified test location while still meeting the re-
obtain a valid plane-strain fracture toughness value by replace-
quirements of 8.1.2 up to the specimen width required in the
ment testing according to Test Method E399, that is the
applicable material specification, or if no width is specified,
preferred approach.
up to an upper required limit of 127 mm (5.0 in.).
NOTE 4—It is not practical for W to vary continuously (that is,
6. Apparatus
non-discretely) since many C(T) specimen dimensions are proportional to
6.1 All apparatus shall be in conformance withTest Method
W. Each change in W requires a different machining or testing setup.
Therefore, it is required that W be maximized to the nearest 12.7 mm (0.5
E399.
in.).
7. Sampling
8.1.4 When the requirement P /P ≤ 1.1 cannot be met
max Q
due to product dimensional constraints, the specimen shall be
7.1 Sampling requirements stated in the individual material
machined such that the B dimension is maximized up to a
specifications shall be followed. In the absence of specific
required maximum thickness of 63.5 mm (2.5 in.) at the
requirements in the individual material specifications, speci-
specifiedtestlocation.Thespecimenligamentlengthshouldbe
mens shall be taken at the following locations:
maintained at:
7.1.1 Specimens from plate shall be from the mid-thickness,
until the plate thickness is twice the standard specimen
K
Q
W 2 a $ 2.5· (3)
~ ! S D
thickness for that particular product (that is, the specimen
σ
YS
thickness selected for lot release and quality assurance testing or as large as possible while still meeting the requirements
of 8.1.2, up to the specimen width required in the applicable
which typically yields a valid K for that particular alloy and
Ic
material specification, or if no width is specified, up to an
product), at and beyond which the specimen shall be centered
upper required limit of 127 mm (5.0 in.).
at the quarter-thickness location.
NOTE 5—The upper limit on specimen thickness and width have been
7.1.2 Specimens from forgings, extrusions, and rod shall be
established because of practical limitations on how large a specimen can
taken from the center of the cross section as far as is practical.
NOTE 1—Considerable care should be taken in specifying the location
of specimens within the thickness of the thick plate, forgings, extrusions,
Kaufman, J. G., “Experience in Plane Strain Fracture Toughness per ASTM
or rod because fracture toughness may vary appreciably with location E399,” Developments in Fracture Mechanics Test Methods Standardization, ASTM
through the thickness. STP 632, ASTM, 1977, pp. 3-24.
B645 − 10 (2015)
be routinely machined and tested for lot release purposes in a production
provided that each invalidity meets all of the secondary
environment using standard equipment. The producer may test thicker
conditions in 11.4, 11.5, and 11.6.
and/o
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B645 − 10 B645 − 10 (Reapproved 2015)
Standard Practice for
Linear-Elastic Plane–Strain Fracture Toughness Testing of
Aluminum Alloys
This standard is issued under the fixed designation B645; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
INTRODUCTION
Linear-elastic plane-strain fracture toughness testing of aluminum alloys is performed essentially in
accordance with Test Method E399. However, there is a need, in the application of Test Method E399
for quality assurance testing, to deal with the interpretation of the results for material qualification and
release in cases where all requirements for valid measurements of plane-strain fracture toughness
cannot be met. It is the purpose of this practice to provide consistent methods of dealing with those
situations.
1. Scope*
1.1 This practice is applicable to the fracture toughness testing of all aluminum alloys, tempers, and products, especially in cases
where the tests are being made to establish whether or not individual lots meet the requirements of specifications and should be
released to customers.
1.2 Test Method E399 is the basic test method to be used for plane-strain fracture toughness testing of aluminum alloys. The
purpose of this practice is to provide supplementary information for plane-strain fracture toughness of aluminum alloys in three
main areas:
1.2.1 Specimen sampling,
1.2.2 Specimen size selection, and
1.2.3 Interpretation of invalid test results.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1 Exception—Certain inch-pound values given in parentheses are provided for information only.
1.4 This standard is currently written to accommodate only C(T) specimens.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
B646 Practice for Fracture Toughness Testing of Aluminum Alloys
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
E399 Test Method for Linear-Elastic Plane-Strain Fracture Toughness K of Metallic Materials
Ic
E561 Test Method forK-R Curve Determination
E1823 Terminology Relating to Fatigue and Fracture Testing
This practice is under the jurisdiction of ASTM Committee B07 on Light Metals and Alloys and is the direct responsibility of Subcommittee B07.05 on Testing.
Current edition approved May 1, 2010Dec. 1, 2015. Published August 2010December 2015. Originally approved in 1978. Last previous edition approved in 20072010
as B645B645 – 10.–07. DOI: 10.1520/B0645-10.10.1520/B0645-10R15.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B645 − 10 (2015)
3. Terminology
3.1 General—Terms, definitions, symbols, and orientation designations in Test Method E399 and Terminology E1823 are
applicable herein.
3.2 Definitions:The following additional definitions are applicable:
3.2.1 invalid plane-strain fracture toughness—test result, K , that does not meet one or more of the validity requirements in Test
Q
Method E399 and, where so characterized, is of no value in judging the true plain-strain fracture toughness of a material but may,
under certain conditions, adequately guarantee the material’s fracture toughness for lot release purposes.
3.2.2 valid plane-strain, fracture toughness—test result meeting all the validity requirements in Test Method E399, that is, a
value of K .
Ic
4. Summary of Practice
4.1 This practice supplements Test Method E399 and Practice B646 in three main areas:
4.1.1 Specimen sampling,
4.1.2 Specimen size selection, and
4.1.3 Interpretation of results that fail the validity requirements in Test Method E399 in one of the following areas in order to
determine if the invalid results are usable for lot release:
4.1.3.1 P /P requirements,
max Q
4.1.3.2 Specimen size requirements, and
4.1.3.3 Fatigue precracking requirements.
5. Significance and Use
5.1 This practice for plane-strain fracture toughness testing of aluminum alloys may be used as a supplement to Test Method
E399. The application of this practice is primarily intended for quality assurance and material release in cases where valid
plane-strain fracture toughness data cannot be obtained per Test Method E399.
5.2 It must be understood that the interpretations and guidelines in this practice do not alter the validity requirements of Test
Method E399 or promote the designation of data that are invalid according to Test Method E399 to a “valid” condition. This
practice is primarily concerned with cases where it is not possible or practical to obtain valid data, but where material release
judgments must be made against specified fracture toughness values. Where it is possible to obtain a valid plane-strain fracture
toughness value by replacement testing according to Test Method E399, that is the preferred approach.
6. Apparatus
6.1 All apparatus shall be in conformance with Test Method E399.
7. Sampling
7.1 Sampling requirements stated in the individual material specifications shall be followed. In the absence of specific
requirements in the individual material specifications, specimens shall be taken at the following locations:
7.1.1 Specimens from plate shall be from the mid-thickness, until the plate thickness is twice the standard specimen thickness
for that particular product (that is, the specimen thickness selected for lot release and quality assurance testing which typically
yields a valid K for that particular alloy and product), at and beyond which the specimen shall be centered at the quarter-thickness
Ic
location.
7.1.2 Specimens from forgings, extrusions, and rod shall be taken from the center of the cross section as far as is practical.
NOTE 1—Considerable care should be taken in specifying the location of specimens within the thickness of the thick plate, forgings, extrusions, or rod
because fracture toughness may vary appreciably with location through the thickness.
8. Test Specimen Configuration and Dimensions
8.1 Specimen size requirements stated in the individual material specifications shall be followed. In the absence of specific
requirements, the specimen types, general configuration, and size requirements in Test Method E399 are applicable herein with the
following supplemental recommendations and requirements:
8.1.1 For aluminum products, the recommended minimum specimen ligament length is:
K
Q
~W 2 a! $ 5· (1)
S D
σ
YS
rather than the required minimum of:
K
Q
W 2 a $ 2.5· (2)
~ ! S D
σ
YS
in Test Method E399.
B645 − 10 (2015)
NOTE 2—Experimental studies have shown that more uniform values of K are obtained for high toughness aluminum alloys when the conditions of
Q
Eq 1 are met.
8.1.2 In all cases, the specimen W/B ratio shall be greater than or equal to 2 and less than or equal to 4 based on nominal
specimen dimensions. Other specimen dimensional proportions in Test Method E399 shall also be maintained.
NOTE 3—Specimens meeting this requirement correspond to the standard (W/B = 2) or alternative specimen geometries (2 ≤ W/B ≤ 4) in Test Method
E399.
8.1.3 When the minimum size requirement of:
K
Q
W 2 a $ 2.5·
~ ! S D
σ
YS
in Test Method E399 cannot be met due to product dimensional constraints, the specimen shall be machined such that the W
dimension is maximized to the nearest 12.7 mm (0.5 in.) at the specified test location while still meeting the requirements of
8.1.2 up to the specimen width required in the applicable material specification, or if no width is specified, up to an upper
required limit of 127 mm (5.0 in.).
NOTE 4—It is not practical for W to vary continuously (that is, non-discretely) since many C(T) specimen dimensions are proportional to W. Each
change in W requires a different machining or testing setup. Therefore, it is required that W be maximized to the nearest 12.7 mm (0.5 in.).
8.1.4 When the requirement P /P ≤ 1.1 cannot be met due to product dimensional constraints, the specimen shall be
max Q
machined such that the B dimension is maximized up to a required maximum thickness of 63.5 mm (2.5 in.) at the specified test
location. The specimen ligament length should be maintained at:
K
Q
~W 2 a! $ 2.5· (3)
S D
σ
YS
or as large as possible while still meeting the requirements of 8.1.2, up to the specimen width required in the applicable mate-
rial specification, or if no width is specified, up to an upper required limit of 127 mm (5.0 in.).
NOTE 5—The upper limit on specimen thickness and width have been established because of practical limitations on how large a specimen can be
routinely machined and tested for lot release purposes in a production environment using standard equipment. The producer may test thicker and/or wider
specimens provided the testing capability and sufficient material are available, and the specimen proportions adhere to the requirements in 8.1.2.
8.
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