Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media - Part 4: Linings on metallic components

This document describes the requirements for and methods of testing of organic linings which are applied to metallic process engineering equipment that will come in contact with chemical substances. The requirements specified here may be used for the purposes of quality control (e.g. as agreed between the contract
partners )).
The standard applies to linings which serve one or more of the following purposes:
   to protect the component from adverse effects of aggressive substances;
   to protect waters (e.g. ground water) from harmful substances;
   to protect the charge from becoming contaminated by components released from the substrate material;
   to achieve a particular surface quality.
This standard applies to vessels, apparatus, piping parts and other components for process plants made of metallic substrate materials which are in contact with media and are provided with a surface protection made of
a)   prefabricated, natural or synthetic rubber based sheeting (subsequently named rubber lining), to be
applied in the workshop or on site;
b)   prefabricated, phenol formaldehyde or epoxy resin based sheeting (subsequently named duroplastic lining), to be applied in the workshop only;
c)   prefabricated, thermoplastic products (e.g. foils, sheeting, plates, pipes) (subsequently named thermoplastic lining), to be applied in the workshop or on site.
The standard specifies the requirements, acceptance inspection, packaging, transport, storage and installation of organic linings for metallic materials.
The tests described in this standard are intended for verification of the suitability of sheeting used for linings and for acceptance inspection to be carried out on the products during or after application of the lining or as part of routine inspections to determine any changes effected in the lining during service.

Beschichtungen und Auskleidungen aus organischen Werkstoffen zum Schutz von industriellen Anlagen gegen Korrosion durch aggressive Medien - Teil 4: Auskleidungen für Bauteile aus metallischen Werkstoffen

Systèmes de revêtements organiques de peinture et autres revêtements rapportés pour la protection des appareils et installations industriels contre la corrosion par des fluides agressifs - Partie 4 : Revêtements rapportés sur composant métallique

Le présent document décrit les exigences et méthodes d’essai pour revêtements rapportés organiques appliqués sur des équipements métalliques de l’industrie, entrant au contact de substances chimiques. Les exigences spécifiées dans la présente norme peuvent être utilisées aux fins de contrôle qualité notamment, comme convenu entre les parties contractantes ).
La présente norme est applicable aux revêtements rapportés destinés à l’un au moins des usages suivants :
   protéger le composant contre les effets néfastes des substances corrosives ;
   protéger les eaux (par exemple, les nappes phréatiques) des substances dangereuses ;
   protéger le contenu de l’appareil contre la contamination par des composants provenant des matériaux du subjectile ;
   obtenir une qualité de surface spécifique.
La présente norme est applicable aux récipients, appareils, éléments de tuyauterie et autres composants d’installations industrielles constituant des subjectiles métalliques entrant en contact de milieux et dotés d’une protection de surface composée de :
a)   revêtement de caoutchouc naturel ou synthétique préfabriqué (dénommé ci-après revêtement rapporté de caoutchouc), à appliquer en atelier ou sur site ;
b)   revêtement préfabriqué à base de résines phénol-formaldéhyde ou époxy (dénommé ci-après revêtement rapporté thermodurcissable), à appliquer uniquement en atelier ;
c)   produits thermoplastiques préfabriqués (feuilles, revêtement, plaques, tuyaux, par exemple) (dénommés ci-après revêtement rapporté thermoplastique), applicables en atelier ou sur site.
La présente norme spécifie les exigences, l’inspection de réception, l’emballage, le transport, le stockage et l’installation des revêtements rapportés organiques pour les matériaux métalliques.

Sistemi organskih premazov in prevlek za protikorozijsko zaščito industrijskih naprav in obratov v kemijsko agresivnih pogojih - 4. del: Prevleke na kovinskih delih

General Information

Status
Published
Publication Date
31-Jul-2007
Withdrawal Date
28-Feb-2008
Current Stage
9060 - Closure of 2 Year Review Enquiry - Review Enquiry
Start Date
04-Mar-2018
Completion Date
04-Mar-2018

Overview - EN 14879-4:2007 (linings on metallic components)

EN 14879-4:2007 is a CEN European standard that defines requirements and test methods for organic linings on metallic process equipment exposed to chemical substances. It covers prefabricated organic linings applied to vessels, piping parts and other metallic components used in process plants. The standard’s purpose is to ensure corrosion protection, environmental safety and product integrity through agreed quality control, acceptance inspection and routine testing.

Key covered lining types:

  • Rubber lining - prefabricated natural or synthetic rubber sheeting (workshop or on‑site application)
  • Duroplastic lining - prefabricated phenol‑formaldehyde or epoxy resin sheets (workshop application only)
  • Thermoplastic lining - prefabricated foils, sheets, plates or pipes (workshop or on‑site application)

Key topics and technical requirements

EN 14879-4 specifies practical, testable requirements and inspection activities including:

  • Material selection and compatibility with aggressive media and load profiles (chemical, thermal, mechanical, climatic)
  • Manufacture and surface preparation of metallic substrates and lining installation procedures (joints, post‑treatment)
  • Acceptance inspection and documentation (visual checks, reporting, packaging/transport/storage provisions)
  • Testing methods for verification of lining suitability and in‑service condition, such as:
    • Resistance to service fluids and tightness tests
    • Adhesive strength testing between lining and substrate
    • Measurement of lining thickness and hardness (e.g., Barcol)
    • High‑voltage testing for tightness and detecting defects
    • Testing of capability to dissipate electrostatic charges
    • Destructive testing of weld seams (where applicable)
  • Repair procedures for detected defects and criteria for acceptance or rejection

Practical applications and users

Who uses EN 14879-4:

  • Lining material manufacturers and suppliers
  • Component and vessel fabricators (workshop quality control)
  • On‑site lining applicators and contractors
  • Plant owners, operators and engineering firms in chemical, petrochemical, water treatment and industrial process sectors
  • Inspectors and quality assurance teams for acceptance and routine in‑service inspections

Typical applications:

  • Corrosion protection of tanks, reactors, piping and process components in contact with acids, solvents and other aggressive media
  • Barrier linings to protect groundwater/environment or to preserve product purity
  • Achieving defined surface quality for hygienic or process reasons

Related standards

EN 14879 is a multi‑part series; related parts include:

  • EN 14879‑1 (terminology, substrate preparation), EN 14879‑2 (coatings on metallic components), EN 14879‑3/5 (concrete components), EN 14879‑6 (combined tile/brick linings).
    Normative references cited in EN 14879‑4 include standards such as EN 59, EN 12814 (weld testing of thermoplastics), EN 14728, and others relevant to testing and materials.

Frequently Asked Questions

EN 14879-4:2007 is a standard published by the European Committee for Standardization (CEN). Its full title is "Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media - Part 4: Linings on metallic components". This standard covers: This document describes the requirements for and methods of testing of organic linings which are applied to metallic process engineering equipment that will come in contact with chemical substances. The requirements specified here may be used for the purposes of quality control (e.g. as agreed between the contract partners )). The standard applies to linings which serve one or more of the following purposes:  to protect the component from adverse effects of aggressive substances;  to protect waters (e.g. ground water) from harmful substances;  to protect the charge from becoming contaminated by components released from the substrate material;  to achieve a particular surface quality. This standard applies to vessels, apparatus, piping parts and other components for process plants made of metallic substrate materials which are in contact with media and are provided with a surface protection made of a) prefabricated, natural or synthetic rubber based sheeting (subsequently named rubber lining), to be applied in the workshop or on site; b) prefabricated, phenol formaldehyde or epoxy resin based sheeting (subsequently named duroplastic lining), to be applied in the workshop only; c) prefabricated, thermoplastic products (e.g. foils, sheeting, plates, pipes) (subsequently named thermoplastic lining), to be applied in the workshop or on site. The standard specifies the requirements, acceptance inspection, packaging, transport, storage and installation of organic linings for metallic materials. The tests described in this standard are intended for verification of the suitability of sheeting used for linings and for acceptance inspection to be carried out on the products during or after application of the lining or as part of routine inspections to determine any changes effected in the lining during service.

This document describes the requirements for and methods of testing of organic linings which are applied to metallic process engineering equipment that will come in contact with chemical substances. The requirements specified here may be used for the purposes of quality control (e.g. as agreed between the contract partners )). The standard applies to linings which serve one or more of the following purposes:  to protect the component from adverse effects of aggressive substances;  to protect waters (e.g. ground water) from harmful substances;  to protect the charge from becoming contaminated by components released from the substrate material;  to achieve a particular surface quality. This standard applies to vessels, apparatus, piping parts and other components for process plants made of metallic substrate materials which are in contact with media and are provided with a surface protection made of a) prefabricated, natural or synthetic rubber based sheeting (subsequently named rubber lining), to be applied in the workshop or on site; b) prefabricated, phenol formaldehyde or epoxy resin based sheeting (subsequently named duroplastic lining), to be applied in the workshop only; c) prefabricated, thermoplastic products (e.g. foils, sheeting, plates, pipes) (subsequently named thermoplastic lining), to be applied in the workshop or on site. The standard specifies the requirements, acceptance inspection, packaging, transport, storage and installation of organic linings for metallic materials. The tests described in this standard are intended for verification of the suitability of sheeting used for linings and for acceptance inspection to be carried out on the products during or after application of the lining or as part of routine inspections to determine any changes effected in the lining during service.

EN 14879-4:2007 is classified under the following ICS (International Classification for Standards) categories: 25.220.60 - Organic coatings. The ICS classification helps identify the subject area and facilitates finding related standards.

You can purchase EN 14879-4:2007 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.LQGXVWULMVNLKGHOLKBeschichtungen und Auskleidungen aus organischen Werkstoffen zum Schutz von industriellen Anlagen gegen Korrosion durch aggressive Medien - Teil 4: Auskleidungen für Bauteile aus metallischen WerkstoffenSystemes de revetements organiques de peinture et autres revetements rapportés pour la protection des appareils et installations industriels contre la corrosion par des milieux agressifs - Partie 4: Revetements rapportés pour composants métalliquesOrganic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media - Part 4: Linings on metallic components25.220.60Organske prevlekeOrganic coatingsICS:Ta slovenski standard je istoveten z:EN 14879-4:2007SIST EN 14879-4:2009en,fr,de01-januar-2009SIST EN 14879-4:2009SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 14879-4August 2007ICS 25.220.60 English VersionOrganic coating systems and linings for protection of industrialapparatus and plants against corrosion caused by aggressivemedia - Part 4: Linings on metallic componentsSystèmes de revêtements organiques de peinture et autresrevêtements rapportés pour la protection des appareils etinstallations industriels contre la corrosion par des milieuxagressifs - Partie 4: Revêtements rapportés pourcomposants métalliquesBeschichtungen und Auskleidungen aus organischenWerkstoffen zum Schutz von industriellen Anlagen gegenKorrosion durch aggressive Medien - Teil 4: Auskleidungenfür Bauteile aus metallischen WerkstoffenThis European Standard was approved by CEN on 24 June 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2007 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14879-4:2007: ESIST EN 14879-4:2009

Material combinations to which the media lists for rubber linings
are applicable.29 B.1 Hard rubber linings (media list I).29 B.2 Soft rubber linings.29 B.2.1 Butyl rubber, halogenated butyl rubber (media list II).29 B.2.2 Chloroprene rubber (media list III).29 B.3 Test media for the media lists.29 B.3.1 General.29 B.3.2 Media lists.30 Annex C (normative)
Test fluid groups for verification of suitability for material/media
combinations.32 Annex D (normative)
Testing the dissipating capability.35 D.1 Principle.35 D.1.1 Dissipation resistance.35 D.1.2 Dissipation resistance to earth.35 D.2 Testing of dissipation resistance of test samples.35 D.2.1 Test equipment.35 D.2.2 Test procedure.35 D.2.3 Test report.36 D.3 Measurement of dissipation resistance to earth on the completely applied lining.36 D.3.1 Test equipment.36 D.3.2 Preparation of the lining.36 D.3.3 Procedure.36 D.3.4 Test report.37 Annex E (informative)
Sample form for acceptance inspection report.38 Annex F (informative)
A–deviations.39 Bibliography.40
corrosion caused by aggressive media" consists of the following parts:  Part 1: Terminology, design and preparation of substrate  Part 2: Coatings on metallic components  Part 3: Coatings on concrete components  Part 4: Linings on metallic components  Part 5: Linings on concrete components  Part 6: Combined lining with tile and brick layers According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 14879-4:2009

partners1)). The standard applies to linings which serve one or more of the following purposes:  to protect the component from adverse effects of aggressive substances;  to protect waters (e.g. ground water) from harmful substances;  to protect the charge from becoming contaminated by components released from the substrate material;  to achieve a particular surface quality. This standard applies to vessels, apparatus, piping parts and other components for process plants made of metallic substrate materials which are in contact with media and are provided with a surface protection made of a) prefabricated, natural or synthetic rubber based sheeting (subsequently named rubber lining), to be
applied in the workshop or on site; b) prefabricated, phenol formaldehyde or epoxy resin based sheeting (subsequently named duroplastic lin-ing), to be applied in the workshop only; c) prefabricated, thermoplastic products (e.g. foils, sheeting, plates, pipes) (subsequently named thermo-plastic lining), to be applied in the workshop or on site. The standard specifies the requirements, acceptance inspection, packaging, transport, storage and installation of organic linings for metallic materials. The tests described in this standard are intended for verification of the suitability of sheeting used for linings and for acceptance inspection to be carried out on the products during or after application of the lining or as part of routine inspections to determine any changes effected in the lining during service. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 59, Glass reinforced plastics — Measurement of hardness by means of a Barcol impressor EN 228, Automotive fuels — Unleaded petrol — Requirements and test methods EN 590, Automotive fuels — Diesel — Requirements and test methods EN 12814 (series), Testing of welded joints of thermoplastics semi-finished products prEN 13122, Hot gas welding of semifinished products of thermoplastic materials EN 14728, Imperfections in thermoplastic welds — Classification
1) For the purposes of this standard, the contract partners are the lining material manufacturer, the component manufac-turer, the person(s) responsible for applying the lining, and the client ordering the linings. SIST EN 14879-4:2009

(ISO 2039-1:2001) EN ISO 4624:2003, Paints and varnishes — Pull-off test for adhesion (ISO 4624:2002) EN ISO 8503-1, Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces (ISO 8503-1:1988) EN ISO 8503-2, Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel - Comparator procedure (ISO 8503-2:1988) EN ISO 12944-4, Paints and varnishes — Corrosion protection of steel structures by protective paint
systems — Part 4: Types of surface and surface preparation (ISO 12944-4:1998) IEC 60093:1980, Methods of test for volume resistivity and surface resistivity of solid electrical insulating ma-terials IEC 60167, Methods of test for the determination of the insulation resistance of solid insulating materials ISO 813, Rubber, vulcanized or thermoplastic — Determination of adhesion to a rigid substrate — 90 degree peel method ISO 1817, Rubber vulcanised — Determination of the effect of liquids
individual layers. 4.1.2.6.4 Thickness of semi-finished products to be used for lining The thickness of semi-finished products to be applied as linings shall be equal to the agreed nominal thick-ness and the permitted deviation shall be ± 10 %. 4.1.2.6.5 Adhesion system Adequate and long time adhesion of the lining to the substrate over the entire area shall be ensured. The
adhesion system to be applied shall therefore be selected in consideration of the requirement for the lining material, except for linings applied without adhesion system, e.g. by "loose shirt" technique. 4.1.2.6.6 Additional requirements for the lining material Other relevant requirements for the lining material, e.g. physiological safety, resistance against fluid based tension tear resistance, resistance to radiation, electrical conductivity and decontamination properties, shall be subject to agreement, if necessary. 4.2
Selection criteria 4.2.1 General The stress to be encountered by a protective lining shall be known before the requirements for it can be speci-fied. For the scope or this standard, the stress types detailed in 4.2.2 to 4.2.8 are the most relevant. Where necessary, grades have been used to describe different levels of stress. SIST EN 14879-4:2009

2) International Union of Pure and Applied Chemistry. 3) Chemical Abstract Service. SIST EN 14879-4:2009

Phosphoric acid Inorganic, oxidizing acids HNO3 H2SO4 CrO3, H2CrO4 HClO3 Nitric acid Sulfuric acid, over 70 %
Chromic acid Chloric acid Inorganic acids, dissolving SiO2 HF H2SiF6 HBF4 Hydrofluoric acid Hexafluorosilicic acid (containing HF) Tetrafluoroboric acid (containing HF) Salts NaCl FeSO4 Na2CO3 Sodium chloride Iron (II) sulfate Sodium carbonate Bases NaOH KOH CaO, Ca(OH)2NH4OH
Sodium hydroxide Potassium hydroxide Calcium oxide Calcium hydroxide
Ammonia solution (Ammonium hydroxide solu-tion) Oxidizing bases NaOCl Sodium hypochlorite II. Organic chemicals Organic acids HCOOH CH3COOH CH2ClCOOH (COOH)2 CH3CHOHCOOH Formic acid Acetic acid Chloroacetic acid Oxalic acid Lactic acid Aliphatic hydrocarbons C6H14 C8H18 Hexane Octane Aromatic hydrocarbons C6H6 C6H5CH3 C6H4(CH3)2 Benzene Toluene Xylene Alcohols CH3OH C2H5OH C4H9OH CH2OHCH2OH Methanol Ethanol Butanol Ethanediol Aldehydes, Ketones, esters CH2O CH3COCH3 C2H5COCH3 CH3COOC2H5 Formaldehyde Acetone Methyl ethyl ketone (2.butanone) Ethyl acetate Aliphatic halogenated hydrocarbons CH2Cl2 C2HCl3 C2Cl3F3 Dichloromethane Trichloroethylene Trichlorotrifluoroethane Aromatic halogenated hydrocarbons C6H5Cl ClC6H4CF3 Chlorobenzene Chlorobenzotrifluoride
Aliphatic amines CH3NH2 (C2H5)3N NH2C2H4NH2 Methylamine Triethylamine Ethylene diamine Aromatic amines C6H5NH2
C5H5N Aniline
Pyridine Phenols C6H5OH CH3C6H4OH Phenol Cresol Fats, oils
Vegetable and animal fats and oils
no exposure to fluids. Grade 1:
constant or frequent exposure to a film of fluid, due to condensation and the like (e.g. gas ducts, stacks). Grade 2: operational exposure to a constant flow of fluid involving no significant hydrostatic pressure (e.g. pipes). Grade 3: constant exposure of containers to fluid contents for unlimited periods (e.g. vessels). 4.2.4 Thermal loading Temperature influences the effectiveness of a surface protection system in the following ways. a) Aggressiveness of medium Elevated temperatures increase the aggressiveness of the medium by raising the levels of its chemical reac-tions and diffusion, and also through the accumulation of volatile substances in the headspace. b) Thermal stress Temperatures which deviate from the installation temperature cause thermal stress between the substrate and the surface protection system and may cause peeling, cracks, etc. This may result from the direct action of hot or cold media, or from radiant heat and extreme ambient temperature. The maximum thermal load shall be stated in °C. 4.2.5 Changes in temperature Changes in temperature include a) temperature changes at the protective surface during exposure to fluid loads of grades 1 to 2 as in 4.2.3 involving changed medium temperatures; b) temperature changes as otherwise constantly heated or cooled surfaces, resulting from operational con-tingencies, such as start-up and shutdown. c) process-related changes in the temperature of the medium under loading conditions corresponding to grade 3 (as in 4.2.3). Temperature changes due to climatic influences are dealt with in 4.2.7. The source, degree, speed and frequency of temperature changes shall be taken into consideration when as-sessing their effect. The following grades serve in assessing the effects of temperature changes, whereby details of the frequency and the duration of temperature changes are to be given for grades 1 to 4. Grade 0:
no temperature changes. Grade 1:
infrequent temperature changes of not more than 50 K. Grade 2:
infrequent temperature changes of more than 50 K. SIST EN 14879-4:2009

frequent temperature changes of not more than 50 K. Grade 4:
frequent temperature changes of more than 50 K. Grade 5:
temperature changes involving thermal shock (assessment not possible with this standard). 4.2.6 Mechanical loading The effectiveness of a surface protection system may be impaired through exposure to mechanical loads or hydrostatic pressure during operation or assembly.
4.2.7 Climatic influences Climatic influences may affect the durability of a surface protection system, and shall be graded as follows. Grade 0:
no climatic influences:
the component is located inside a building and is not exposed to climatic influences. Grade 1:
limited climatic influences: a roof protects the component, which is exposed to limited climatic influences. Grade 2:
full climatic influences: the component is located outside, and is fully exposed to climatic influ-ences. 4.2.8 Additional requirements Additional requirements may derive from special applications, and are not fully covered by this standard. They may refer to water protection, explosion protection, fire behaviour, decontamination, health and safety (par-ticularly in the case of foodstuffs and drinking water), non-slip surfaces and smoothness. 4.3
Load profile The loads described in 4.2.2 to 4.2.8 shall be recorded, together with the grades selected, using the form re-produced in Annex A. 4.4 Design of component The structural design of metallic components shall be in accordance with EN 14879-1. For the design and the size of surfaces and components to be lined it is necessary to previously specify a) lining material, b) lining process, c) site at which the lining shall be applied. This will result in different requirements for the design of the component which are subject to agreement be-tween the manufacturer of the component and the lining manufacturer. 4.5 Manufacture of the lining 4.5.1 Environmental conditions The environmental and climatic conditions shall be in accordance with the manufacturer's instructions. The temperatures of the surface to be protected and of the semi-finished product shall not be allowed to drop below the dew point during the lining process. In order to ensure this, the surface temperature shall be at least 3 °C above the dew point. SIST EN 14879-4:2009

The surface to be protected shall be subjected to abrasive blast-cleaning. After blast-cleaning the remaining traces of blast-cleaning abrasives shall be removed and the abrasive blasted metallic surfaces shall be suitably treated to prevent rusting, e.g. by applying a primer or adhesive coating. NOTE For repairs on small surface areas, preparation of the substrate can be carried out by grinding provided that the required surface roughness is achieved. Ferritic steel: Abrasive blasting of the whole surface to be lined in accordance with EN ISO 12944-4: standard preparation grade at least Sa 2½; roughness in accordance with EN ISO 8503-1 and EN ISO 8503-2: medium (G) Rz: 25 µm up to 80 µm. Austenitic steel: Abrasive blasting of the whole surface to be lined similar to EN ISO 12944-4 (with mineral abrasives); rough-ness in accordance with EN ISO 8503-1 and EN ISO 8503-2: medium (G) Rz: 25 µm up to 60 µm. Type and composition of the abrasive shall be such as to exclude the formation of local elements. Non-ferrous metals: Preparation shall be performed in accordance with the instructions of the lining manufacturer. 4.5.3 Preparation and application of pre-cut parts of the semi-finished products
The semi-finished products shall be subject to preparatory treatment in accordance with the manufacturer's instructions. If necessary, thermoplastic semi-finished products shall be hot formed so as to fit the size and the shape of the component to be lined. After treatment the pre-cut lining parts shall be applied to the surfaces to be protected in such manner, that the formation of air pockets and any inclusion of foreign matter are prevented. SIST EN 14879-4:2009

customer and shall be marked in the relevant drawing. 4.5.4.2 Bonded joints To ensure an adequately large contact area for bonded joints, the edges of the lining segments shall usually be cut at an angle of 15° to 30°.
Figure 1 — Bonded joint, type A
Figure 2 — Bonded joint, type B The joint design shall be in accordance with Figure 1 or Figure 2. In specific cases, a wider overlap or cover-ing of the joint by applying a cover strip may be agreed upon. 4.5.4.3 Welded joints Welded joints shall be made in accordance with prEN 13122. The most common welding processes are:  hot gas welding with torch separate from filler rod
 hot gas string-bead welding
 hot gas extrusion welding
 butt heat-fusion welding
The most common types of welded joints are: a) Single-V butt joint as shown in Figure 3.
Figure 3 — Single-V butt joint SIST EN 14879-4:2009

Figure 4 — Single-V butt joint with cover strip c) Hot-tool butt joint as shown in Figure 5. This type of welded joint can only be produced prior to application of the lining.
Figure 5 — Hot-tool butt joint d) Hot-tool butt joint with cover strip as shown in Figure 6. This type of welded joint can only be produced prior to application of the lining.
Figure 6 — Hot-tool butt joint with cover strip e) Fillet weld at the transition of cylindrical vessel part to head or bottom as shown in Figure 7.
Figure 7 — Fillet weld on cylindrical shell to head or bottom f) Fillet weld on set-in nozzles as shown in Figure 8.
Figure 8 — Fillet weld on nozzles g) Butt joint and/or lapped joint for linings made of PTFE materials. SIST EN 14879-4:2009

exceeded up to twice its value, unless any restrictions have been specified by the customer. For flange facings, any deviations from the nominal thickness shall be subject to agreement. The limit deviations of the agreed hardness shall be ± 5 Shore A for soft rubber linings and ± 5 Shore D for hard rubber linings. 5 Repair of defects The lining manufacturer is allowed to repair professionally any defects in the lining by using material of the same type or mortars which have proven suitable for repair. 6 Designations EXAMPLES a) The designation of a soft rubber lining (B) of a total thickness of 4 mm, based on single layer (1) natural rubber (NR) shall read: Soft rubber lining
EN 14879-4
B
NR Designation of lining
EN number
Type of lining (B bonded, A anchored, L loose lining)
Total thickness, to the nearest mm
Number of layers
Material
EN 14879-4
A
PVC-U Designation of lining
EN number
Type of lining (B bonded, A anchored, L loose lining)
Total thickness, to the nearest mm
Number of layers
Material
7 Packaging, transport, storage and installation 7.1 General Linings which are susceptible to impact and shock at room temperature and particularly at low temperatures shall be handled with specific care. Deformations of the substrate may cause damages in the linings. 7.2 Packaging and transport The stresses to be expected to arise during transport shall be decisive for the type and scope of packaging. They are depending on the size, mass and rigidity of the components, the type of lifting devices used, the means of transport, necessary unloading and reloading, if applicable, as well as the conditions at the installa-tion site. Exposed linings on the flanges of nozzles and pipes, on edges, rims, etc. are particularly in danger of being damaged. Covering of such parts is therefore recommended. Where necessary, reinforcements, braces or suitable transport racks shall be provided. Chains and steel ropes shall be provided with appropriate packing means so as to eliminate friction or pressing against the pro-tective lining. The transport of components with linings which are susceptible to low temperatures (e.g. hard rubber linings) should be avoided at temperatures below 0 °C. After transportation the linings shall be inspected for damages. 7.3 Storage To protect the linings from cold, heat, temperature fluctuations or UV radiation, storage in closed rooms or covering with suitable materials should be provided. Where components are stored outdoors for longer periods of time, the transition zones between lining and substrate (e.g. flange facings) shall be provided with additional temporary protection against undercutting layer corrosion (tunnelling). SIST EN 14879-4:2009
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...

EN 14879-4:2007 표준 문서는 산업 장비 및 플랜트를 공격적인 매체로부터 보호하기 위한 유기 코팅 시스템과 라이닝의 요구사항과 시험 방법을 설명하고 있습니다. 이 표준은 금속 기계 공학 장비에 적용되는 유기 라이닝에 대한 요구사항을 명확하게 제시하며, 품질 관리의 목적으로도 사용될 수 있습니다. 이 표준의 주요 강점은 다음과 같습니다. 첫째, 공격적인 물질의 부정적인 영향을 방지하기 위한 라이닝의 필요성을 강조합니다. 둘째, 지하수와 같은 수자원의 오염을 방지하는 역할을 명시하고 있어 환경 보호의 취지를 깊이 고려하고 있습니다. 셋째, 기질 재료에서 방출되는 성분으로부터 제품이 오염되지 않도록 하며, 이를 통해 생산물의 품질을 유지할 수 있습니다. 넷째, 특정 표면 품질을 달성하는 데 기여하여 제품의 내구성을 강화합니다. EN 14879-4:2007 표준은 금속 기질 재료로 만들어진 용기, 장비, 배관 부품 및 기타 구성 요소에 적용됩니다. 유기 라이닝 유형에 따라 세 가지 주요 카테고리로 나눌 수 있습니다: 자연 또는 합성 고무 기반 시트(고무 라이닝), 페놀 포름알데히드 또는 에폭시 수지 기반 시트(듀로플라스틱 라이닝), 그리고 가열하여 가변형이 가능한 열가소성 제품(열가소성 라이닝). 각 라이닝은 설치 장소에 따라 작업장에서 또는 현장에서 적용할 수 있습니다. 또한, 이 표준은 유기 라이닝의 요구 사항, 수용 검사, 포장, 운송, 저장 및 설치에 관한 모든 세부 사항을 규정하여 유기 라이닝의 적용과 성능을 보장합니다. 정기적으로 수행되는 검사 또한 라이닝의 내구성을 확인하고 필요한 경우 수선 작업을 실시할 수 있도록 돕습니다. 결론적으로, EN 14879-4:2007 표준은 산업 장비를 보호하기 위한 유기 라이닝 시스템의 필요성과 그에 따른 검사 방법을 체계적으로 규정하고 있으며, 환경 보호와 품질 유지에 있어 중요한 기준으로 자리잡고 있습니다.

La norme EN 14879-4:2007 constitue un cadre essentiel pour la protection des installations industrielles contre la corrosion causée par des milieux agressifs. Son champ d'application se concentre sur les systèmes de revêtement organique appliqués sur des composants métalliques, offrant ainsi une solution par rapport à la problématique de la corrosion dans les équipements de génie process. Les forces de cette norme résident dans sa capacité à définir de manière précise les exigences et les méthodes d'évaluation des revêtements organiques. Elle aborde divers objectifs cruciaux, tels que la protection des composants contre les substances agressives, la préservation des ressources en eau contre les polluants, ainsi que la prévention de la contamination des charges par les matériaux de substrat. Cela en fait un outil incontournable pour le contrôle de la qualité, notamment dans le cadre des accords entre partenaires contractuels. La norme s'applique à une large gamme d'équipements métalliques, ce qui témoigne de sa pertinence dans le secteur industriel. Les revêtements acceptés comprennent des matériaux variés tels que des feuillets en caoutchouc, des revêtements duroplastiques à base de résine phénol-formaldéhyde ou époxy, et des produits thermoplastiques. Cette diversité permet d'adapter les solutions à différents types d'équipements et d'environnements, garantissant ainsi une protection efficace. Par ailleurs, EN 14879-4:2007 ne se limite pas à la description des exigences des revêtements, mais couvre également l'inspection d'acceptation, l'emballage, le transport, le stockage et l'installation de ces revêtements organiques. Cette approche exhaustive permet de s'assurer que les matériaux maintiennent leur intégrité et leur efficacité au fil du temps, ce qui est essentiel pour la pérennité des équipements industriels. Les tests inclus dans cette norme sont cruciaux pour la vérification de la convenance des matériaux de revêtement utilisés, assurant ainsi que les installations fonctionneront de manière optimale et sécuritaire durant leur cycle de vie. En intégrant des inspections régulières, la norme garantit que toute variation des revêtements au cours de leur service est détectée et gérée. En somme, la norme EN 14879-4:2007 représente un standard fondamental pour les opérateurs industriels souhaitant assurer la durabilité et la fiabilité de leurs équipements en contact avec des substances chimiques agressives. Son approche détaillée et ses exigences claires en font un outil de référence pour tout projet impliquant des revêtements organiques sur des composants métalliques.

Die Norm EN 14879-4:2007 definiert umfassend die Anforderungen und Prüfmethoden für organische Beschichtungen, die auf metallischen Komponenten von Prozessanlagen aufgetragen werden, um diese vor Korrosion durch aggressive Medien zu schützen. Der Umfang der Norm ist sowohl praktisch als auch vielseitig, da sie für eine Vielzahl metallic substratmaterialien gilt, die in Kontakt mit chemischen Substanzen stehen. Ein herausragendes Merkmal dieser Norm ist ihre Fokussierung auf den Schutz vor schädlichen Substanzen, was für die Erhaltung der Wasserqualität von großer Bedeutung ist. Insbesondere die Anforderungen zur Verhinderung der Kontamination von Medien durch vom Substratmaterial freigesetzte Komponenten sind für die industrielle Anwendung von zentraler Relevanz. Diese Maßnahme zielt darauf ab, nicht nur das verarbeitende Gerät, sondern auch die Umwelt effektiv zu schützen. Zusätzlich werden verschiedene Arten von Beschichtungen behandelt, einschließlich gummibasierter, duroplastischer und thermoplastischer Produkte. Dies zeigt die Flexibilität der Norm und ihren Ansatz, unterschiedliche technische Anforderungen diverser Benutzerszenarien zu adressieren. Der spezifische Fokus auf die werkseitige oder vor Ort durchgeführte Anwendung trägt dazu bei, die Effizienz und Wirksamkeit der Beschichtungen zu erhöhen. Die Norm legt auch die Anforderungen an die Annahmeprüfung, Verpackung, Transport, Lagerung und Installation dieser organischen Beschichtungen fest. Dies stellt sicher, dass die Produktintegrität während des gesamten Lebenszyklus der Beschichtung gewahrt bleibt. Die Prüfmethoden sind darauf ausgelegt, die Eignung der verwendeten Materialien zu verifizieren und etwaige Veränderungen während des Betriebs zu überwachen. Insgesamt ist die EN 14879-4:2007 ein unverzichtbares Dokument für Unternehmen, die in der chemischen Prozessindustrie tätig sind. Ihre umfassenden Richtlinien zur Qualitätssicherung und der Schutz von Materialien vor aggressiven Medien machen sie zu einem essentiellen Standard, dessen Anwendung erheblich zur Sicherheit und Effizienz von industriellen Anlagen beiträgt.

EN 14879-4:2007は、化学物質と接触する金属プロセス機器に適用される有機ライニングの要件と試験方法を詳細に規定しています。この規格は、金属基材に適用されるライニングの品質管理や性能評価のために、契約者同士の合意に基づいて使用されることができます。 この標準は、以下の目的のためにライニングを提供することが求められています。まず、有害な物質から機器を保護すること、次に地下水などの水資源を有害物質から保護すること、さらに基材から放出される成分による汚染を防ぐ目的、そして特定の表面品質を達成することです。このような目的のために、EN 14879-4:2007は、金属基材からなる容器、機器、配管部品などの表面保護を明確に定義しています。 この規格では、工場または現場で適用可能な、天然または合成ゴムに基づくシート(ゴムライニング)、工場内専用のフェノール・ホルムアルデヒドまたはエポキシ樹脂に基づくシート(デュロプラスチックライニング)、および工場または現場で適用できる熱可塑性製品(フィルム、シート、プレート、パイプ)(熱可塑性ライニング)についての要件が記されています。また、有機ライニングの受け入れも、この標準に従って行われる必要があります。 EN 14879-4:2007は、金属材料用の有機ライニングのパッケージング、輸送、保管、設置に関するガイドラインも提供しており、ライニングの適合性確認や定期的な点検を通じ、長期間にわたるサービス中の変更を把握するための試験を定義しています。このように、規格は工業設備の腐食保護における有機コーティングシステムの適用に関して非常に重要な意味を持ち、広範な産業分野における実用性を示しています。

The standard EN 14879-4:2007 outlines the requirements and testing methods for organic coating systems and linings specifically designed to protect metal components in industrial applications from corrosion caused by aggressive media. Its scope is particularly pertinent for industries that rely on process engineering equipment in contact with chemical substances, ensuring both protection of the equipment and prevention of contamination of the media being processed. One of the notable strengths of this standard is its comprehensive approach to defining the performance characteristics and quality control measures for linings applied to metallic substrates. The document not only establishes the necessary specifications for the linings but also encompasses guidelines for acceptance inspection, packaging, transport, storage, and installation. This level of detail ensures that manufacturers and users can adhere to consistent quality standards throughout the lifecycle of the equipment. The standard emphasizes multiple protective purposes of organic linings, such as safeguarding the metallic components from the harsh effects of aggressive substances, protecting groundwater from harmful substances, and preventing contamination of the processed materials. By addressing these critical areas, EN 14879-4:2007 is highly relevant to industries dealing with corrosive environments where maintaining the integrity of both the equipment and the product is essential. Furthermore, the inclusion of various types of linings-such as rubber, duroplastic, and thermoplastic-demonstrates the standard’s versatility in application across diverse process environments. This ensures it can meet the specific needs of different manufacturing processes while maintaining compliance with environmental safety regulations. The rigorous testing methods outlined within the standard allow for effective verification of lining suitability, thus ensuring the durability and reliability of the protective coatings over time. This not only serves as a quality benchmark for manufacturers but also instills confidence among users and clients regarding the longevity and safety of their industrial apparatus and plants. Overall, EN 14879-4:2007 is a crucial standard for stakeholders in industries requiring robust protective measures against corrosion, making it an invaluable resource in ensuring compliance and enhancing operational efficiency through well-defined coating and lining practices.