Petroleum and natural gas industries - Offshore production installations - Basic surface process safety systems (ISO 10418:2003)

ISO 10418:2003 provides objectives, functional requirements and guidelines for techniques for the analysis, design and testing of surface process safety systems for offshore installations for the recovery of hydrocarbon resources. The basic concepts associated with the analysis and design of a process safety system for an offshore oil and gas production facility are described, together with examples of the application to typical (simple) process components. These examples are contained in the annexes of ISO 10418:2003.
ISO 10418:2003 is applicable to fixed offshore structures, floating production, storage and off-take systems for the petroleum and natural gas industries.
ISO 10418:2003 is not applicable to mobile offshore units and subsea installations, although many of the principles contained in it may be used as guidance.

Erdöl- und Erdgasindustrie - Offshore Produktionsanlagen - Analyse, Auslegung, Installation und Prüfung von grundlegenden Sicherheitssystemen von Verfahren oberhalb der Wasseroberfläche (ISO 10418:2003)

Industries du pétrole et du gaz naturel - Plates-formes de production en mer - Analyse, conception, installation et essais des systèmes essentiels de sécurité de surface (ISO 10418:2003)

Industrija za predelavo nafte in zemeljskega plina - Plavajoči proizvodni objekti - Osnovni varnostni sistemi pri postopkih nad gladino vode (ISO 10418:2003)

General Information

Status
Withdrawn
Publication Date
14-Oct-2003
Withdrawal Date
18-Jun-2019
Current Stage
9960 - Withdrawal effective - Withdrawal
Completion Date
19-Jun-2019

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SLOVENSKI STANDARD
01-maj-2004
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Petroleum and natural gas industries - Offshore production installations - Basic surface
process safety systems (ISO 10418:2003)
Erdöl- und Erdgasindustrie - Offshore Produktionsanlagen - Analyse, Auslegung,
Installation und Prüfung von grundlegenden Sicherheitssystemen von Verfahren
oberhalb der Wasseroberfläche (ISO 10418:2003)
Industries du pétrole et du gaz naturel - Plates-formes de production en mer - Analyse,
conception, installation et essais des systemes essentiels de sécurité de surface (ISO
10418:2003)
Ta slovenski standard je istoveten z: EN ISO 10418:2003
ICS:
75.180.10 Oprema za raziskovanje in Exploratory and extraction
odkopavanje equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 10418
NORME EUROPÉENNE
EUROPÄISCHE NORM
October 2003
ICS 75.180.10
English version
Petroleum and natural gas industries - Offshore production
installations - Basic surface process safety systems (ISO
10418:2003)
Industries du pétrole et du gaz naturel - Plates-formes de
production en mer - Analyse, conception, installation et
essais des systèmes essentiels de sécurité de surface
(ISO 10418:2003)
This European Standard was approved by CEN on 3 October 2003.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2003 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 10418:2003 E
worldwide for CEN national Members.

Foreword
This document (EN ISO 10418:2003) has been prepared by Technical Committee ISO/TC 67
"Materials, equipment and offshore structures for petroleum and natural gas industries" in
collaboration with Technical Committee CEN/TC 12 "Materials, equipment and offshore
structures for petroleum and natural gas industries", the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by April 2004, and conflicting national
standards shall be withdrawn at the latest by April 2004.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and
the United Kingdom.
NOTE FROM CMC  The foreword is susceptible to be amended on reception of the German
language version. The confirmed or amended foreword, and when appropriate, the normative
annex ZA for the references to international publications with their relevant European
publications will be circulated with the German version.
Endorsement notice
The text of ISO 10418:2003 has been approved by CEN as EN ISO 10418:2003 without any
modifications.
INTERNATIONAL ISO
STANDARD 10418
Second edition
2003-10-01
Petroleum and natural gas industries —
Offshore production installations —
Basic surface process safety systems
Industries du pétrole et du gaz naturel — Plates-formes de production
en mer — Analyse, conception, installation et essais des systèmes
essentiels de sécurité de surface

Reference number
ISO 10418:2003(E)
©
ISO 2003
ISO 10418:2003(E)
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ii © ISO 2003 — All rights reserved

ISO 10418:2003(E)
Contents Page
Foreword. iv
Introduction . v
1 Scope. 1
2 Normative references . 1
3 Terms, definitions and abbreviated terms. 1
3.1 Terms and definitions. 1
3.2 Abbreviated terms. 7
4 Symbols and identification for protection devices . 8
4.1 Objectives . 8
4.2 Functional requirements . 8
5 Safety analysis concepts . 9
5.1 Objectives . 9
5.2 General functional requirements. 10
5.3 Functional requirements for analysis using tables, checklists and functional evaluation
charts. 10
5.4 Functional requirements for analysis using structured review techniques . 12
6 Process safety system design. 13
6.1 Objectives . 13
6.2 Functional requirements . 13
6.3 Requirements when tables, checklists and function evaluation charts are used as the
analysis method . 19
6.4 Requirements when tools and techniques for hazard identification and risk assessment
have been selected from ISO 17776. 19
Annex A (informative) Component identification and safety device symbols . 20
Annex B (informative) Analysis using tables, checklists and functional evaluation charts . 25
Annex C (informative) Examples of safety analysis flow diagram and safety analysis function
evaluation (SAFE) chart. 71
Annex D (informative) Support systems . 84
Annex E (informative) Bypassing and annunciation. 92
Annex F (informative) Toxic gases . 94
Annex G (informative) Typical testing and reporting procedures. 98
Bibliography . 106

ISO 10418:2003(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 10418 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and
systems.
This second edition cancels and replaces the first edition (ISO 10418:1993), which has been technically
revised including the following:
 reference to IEC 61511 is made for instrumentation used as secondary protection;
 risk-based methods of analysis are included as an alternative to the use of safety analysis tables (SATs)
and safety analysis checklists (SACs);
 additional guidance is provided on the setting of safety integrity levels for fire and gas and ESD systems;
 additional guidance is provided concerning toxic gases and bypassing and annunciation.

iv © ISO 2003 — All rights reserved

ISO 10418:2003(E)
Introduction
Effective management systems are required to address the health and safety aspects of the activities
1)
undertaken by all companies associated with the offshore recovery of hydrocarbons . These management
systems should be applied to all stages in the life cycle of an installation and to all related activities. Such a
[4]
management system, which has been developed for environmental issues, is described in ISO 14001 and
the principles contained in this International Standard can also be applied to issues relating to health and
safety.
One key element of effective management systems is a systematic approach to the identification of hazards
and the assessment of the risk in order to provide information to aid decision-making on the need to introduce
risk-reduction measures.
Risk reduction is an important component of risk management, and the selection of risk-reduction measures
will predominantly entail the use of sound engineering judgement. However, such judgements may need to be
supplemented by recognition of the particular circumstances, which may require variation to past practices
and previously applied codes and standards.
Risk-reduction measures should include those to prevent incidents (i.e. reducing the probability of occurrence),
to control incidents (i.e. limit the extent and duration of a hazardous event) and to mitigate the effects (i.e.
reducing the consequences). Preventative measures such as using inherently safer designs and ensuring
asset integrity should be emphasized wherever practicable. Measures to recover from
...

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