Control systems in the process industry - Electrical and instrumentation loop check

IEC 62382:2024 defines procedures and specifications for loop check, which comprises the activities between the completion of the loop construction (including installation and point-to-point checks) and the beginning of cold commissioning. This document is applicable for the construction of new plants and for expansion or retrofits (i.e. revamping) of electrical and instrument (E&I) installations in existing plants (including PLC, DCS, panel-mounted and field instrumentation). It does not include a detailed checkout of power distribution systems, except as they relate to the loops being checked (i.e. a motor starter or a power supply to a four-wire transmitter). Loop checks can be performed throughout the lifecycle of the plant. This document is also applicable when loop checks are performed after commissioning. This document describes what is intended to be tested but not how the test is performed, due to the wide range of technologies and equipment available. The intent of this document is to provide a means for all parties, including the owner, the installer and the vendor, to clearly establish and agree on the scope of activities and responsibilities involved in performing these tests in order to achieve a timely delivery and acceptance of the automation system. The activities described in this document can be taken as a guideline and adapted to the specific requirements of the process, plant or equipment. This edition includes the following significant technical changes with respect to the previous edition: a) general re-organization of the content of the previous edition, moving informative content to the annexes; b) replacing the forms based on I/O type in IEC 62382:2012, Annex A to Annex E with an example of a generic loop check form; c) providing additional references to other applicable standards.

Leittechnische Systeme in der verfahrenstechnischen Industrie - PLT-Stellenprüfung

Systèmes de commande dans l’industrie de transformation - Contrôle de boucle des circuits électriques et des appareillages

IEC 62382:2024 définit les procédures et les spécifications relatives à un contrôle de boucle, qui se compose des activités comprises entre l’achèvement de la construction de la boucle (installation et contrôles de point à point) et le début de la mise en service à froid. Il s'applique à la construction de nouvelles usines, ainsi qu'à l'extension ou à la modernisation des installations de systèmes électriques et instruments de fonctionnement (E&I - electrical & instrument) dans les usines existantes (PLC - programmable logic controller, DCS - distributed control system, appareils montés sur panneau et appareils de terrain compris). Elle ne comprend pas de vérification détaillée des réseaux de distribution d'électricité, hormis dans la mesure où ils sont rattachés aux boucles faisant l'objet du contrôle (c'est-à-dire dans le cas d'un démarreur de moteur ou d'une alimentation électrique pour un transmetteur à quatre fils). Les contrôles de boucle peuvent être effectués tout au long du cycle de vie de l’usine. Le présent document s'applique également aux contrôles de boucle effectués après la mise en service. Le présent document décrit ce qui est destiné à être soumis à l’essai et non la méthode d’essai en raison de la large plage de technologies et d’équipements disponibles. Le présent document a pour objet de permettre à toutes les parties, y compris le maître d’ouvrage, l’acheteur et l’installateur, de définir clairement et de convenir de l’étendue des activités et des responsabilités liées à l'exécution de ces essais, afin de finaliser la livraison et l'acceptation des systèmes d’automatisation dans les délais prévus. Les activités décrites dans le présent document peuvent être considérées comme des lignes directrices et être adaptées aux exigences spécifiques du processus, de l'usine ou de l'équipement. Cette troisième édition annule et remplace la deuxième édition parue en 2012. Cette édition constitue une révision technique. Les principales modifications par rapport à l'édition précédente sont les suivantes: a) réorganisation générale du contenu de l’édition précédente, en déplaçant le contenu informatif vers les annexes; b) remplacement, dans les Annexes A à E de l’IEC 62382, des formulaires fondés sur le type d’E/S par un exemple de formulaire générique de contrôle de boucle; c) ajout de références supplémentaires à d’autres normes applicables.

Krmilni sistemi v procesni industriji - Preverjanje električnih in merilnih zank

General Information

Status
Published
Publication Date
19-Sep-2024
Current Stage
6060 - Document made available - Publishing
Start Date
20-Sep-2024
Due Date
16-Jun-2023
Completion Date
20-Sep-2024

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SLOVENSKI STANDARD
01-oktober-2023
Nadzorni sistemi v procesni industriji - Preverjanje električnih in merilnih zank
Control systems in the process industry - Electrical and instrumentation loop check
Leittechnische Systeme in der verfahrenstechnischen Industrie - PLT-Stellenprüfung
Systèmes de commande pour les procédés industriels - Contrôle de boucle des circuits
électriques et des appareillages
Ta slovenski standard je istoveten z: prEN IEC 62382:2023
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

65E/1024/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 62382 ED3
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2023-08-11 2023-11-03
SUPERSEDES DOCUMENTS:
65E/930/CD, 65E/998/CC
IEC SC 65E : DEVICES AND INTEGRATION IN ENTERPRISE SYSTEMS
SECRETARIAT: SECRETARY:
United States of America Mr Donald (Bob) Lattimer
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:

Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.
This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of
which they are aware and to provide supporting documentation.
Recipients of this document are invited to submit, with their comments, notification of any relevant “In Some
Countries” clauses to be included should this proposal proceed. Recipients are reminded that the CDV stage is the
final stage for submitting ISC clauses. (SEE AC/22/2007 OR NEW GUIDANCE DOC).

TITLE:
Control systems in the process industry - Electrical and instrumentation loop check

PROPOSED STABILITY DATE: 2027
NOTE FROM TC/SC OFFICERS:
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.

You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.

IEC CDV 62382 © IEC:2023 – 3 –
2 FOREWORD . 4
3 INTRODUCTION . 6
4 1 Scope . 7
5 1.1 General applicability . 7
6 1.2 Exclusions . 7
7 2 Normative references . 8
8 3 Terms, definitions, abbreviated terms and acronyms . 8
9 3.1 Terms and definitions . 8
10 3.2 Abbreviated terms - for terms not otherwise defined. 11
11 4 Loop check schedule . 11
12 5 Loop check content . 12
13 5.1 Included activities . 12
14 5.2 Excluded activities . 13
15 6 Loop check procedure . 13
16 6.1 Loop check planning . 13
17 6.2 Performance of loop check . 14
18 6.3 Additional tests – Quality and safety relevant loops . 15
19 6.4 Partial loop checks . 15
20 6.5 After completion of loop checks . 15
21 7 Documentation of performed loop checks . 15
22 7.1 Documentation . 15
23 7.2 Loop check results . 16
24 8 Quality assurance . 16
25 9 Safety aspects . 16
26 10 Loop checks post commissioning . 16
27 Annex A (informative) Examples of loop tests . 18
28 A.1 Loop check prerequisites . 18
29 A.2 Measurements . 18
30 A.3 Actuators/Valves . 19
31 A.4 Motor loops . 19
32 A.5 Alarms . 20
33 A.6 Diagnostics . 20
34 A.7 Standard loops . 20
35 A.8 Non-standard loops . 20
36 A.9 Loop infrastructure . 21
37 A.10 E&I general concepts . 21
38 Annex B (informative) Loop Check Form . 23
39 Bibliography . 26
– 4 – IEC CDV 62382 © IEC:2023
42 INTERNATIONAL ELECTROTECHNICAL COMMISSION
43 ____________
45 CONTROL SYSTEMS IN THE PROCESS INDUSTRY –
46 ELECTRICAL AND INSTRUMENTATION LOOP CHECK
49 FOREWORD
50 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
51 all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
52 co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
53 in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
54 Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
55 preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
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58 Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
59 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
60 consensus of opinion on the relevant subjects since each technical committee has representation from all
61 interested IEC National Committees.
62 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
63 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
64 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
65 misinterpretation by any end user.
66 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
67 transparently to the maximum extent possible in their national and regional publications. Any divergence between
68 any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
69 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
70 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
71 services carried out by independent certification bodies.
72 6) All users should ensure that they have the latest edition of this publication.
73 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
74 members of its technical committees and IEC National Committees for any personal injury, property damage or
75 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
76 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
77 Publications.
78 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
79 indispensable for the correct application of this publication.
80 9) IEC draws attention to the possibility that the implementation of this document may involve the use of (a)
81 patent(s). IEC takes no position concerning the evidence, validity or applicability of any claimed patent rights in
82 respect thereof. As of the date of publication of this document, IEC had not received notice of (a) patent(s), which
83 may be required to implement this document. However, implementers are cautioned that this may not represent
84 the latest information, which may be obtained from the patent database available at https://patents.iec.ch. IEC
85 shall not be held responsible for identifying any or all such patent rights.
86 International Standard IEC 62382 has been prepared by subcommittee 65E: Devices and
87 integration in enterprise systems, of IEC technical committee 65: Industrial-process
88 measurement, control and automation.
89 This third edition cancels and replaces the second edition published in 2012. This edition
90 constitutes a technical revision.
91 The main changes with respect to the previous edition are listed below:
92 – General re-organization of the content of the previous edition, moving informative content
93 to the annexes.
94 – Replacing the forms based on I/O type in the annex with an example of a generic loop check
95 form.
96 – Providing additional references to other applicable standards.
IEC CDV 62382 © IEC:2023 – 5 –
98 The text of this International Standard is based on the following documents:
FDIS Report on voting
65E/XXX/FDIS 65E/XXX/RVD
99 Full information on the voting for the approval of this standard can be found in the report on
100 voting indicated in the above table.
101 The language used for the development of this International Standard is English.
102 This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
103 accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
104 at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
105 described in greater detail at www.iec.ch/publications.
106 The committee has decided that the contents of this publication will remain unchanged until the
107 stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to
108 the specific publication. At this date, the publication will be
109 • reconfirmed,
110 • withdrawn,
111 • replaced by a revised edition, or
112 • amended.
– 6 – IEC CDV 62382 © IEC:2023
114 INTRODUCTION
115 The inspection and verification of the individual measurements and controls in conjunction with
116 the control systems used to monitor these devices (e. g. DCS, PLC) is referred to as loop check.
117 In industry, numerous methods and philosophies are used to check the instrumentation and
118 controls after mechanical installation within projects for modified or new facilities.
119 This standard was created to provide a better understanding of what loop check consists of and
120 also to provide a standard methodology for executing a loop check.
121 The annexes of this standard provide an example of a loop check form and examples of checks
122 for various loop components to aid the user in establishing the desired loop check plans for a specific
123 project.
IEC CDV 62382 © IEC:2023 – 7 –
125 CONTROL SYSTEMS IN THE
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