EN IEC 60953-4:2026
(Main)Rules for steam turbine thermal acceptance tests - Part 4: Routine testing
- Status
- Not Published
- Publication Date
- 05-Nov-2026
- Technical Committee
- CLC/SR 5 - Steam turbines
- Drafting Committee
- CLC/SR 5 - Steam turbines
- Current Stage
- 5060 - Voting results sent to TC, SR - Formal Approval
- Start Date
- 10-Jul-2026
- Completion Date
- 10-Jul-2026
EN IEC 60953-4:2026 is a CLC/IEC standard for routine testing of steam turbines in existing power plants. It supplements the general steam turbine thermal acceptance test rules with methods for planning, measuring, evaluating and trending routine tests, with emphasis on relative performance, repeatability and diagnostic use.
The standard is written for people who need a practical baseline for periodic turbine performance checks, not a full acceptance-test procedure. It helps the parties agree what to measure, how to compare results over time, and how to correct results back to reference conditions.
What does EN IEC 60953-4:2026 specify?
EN IEC 60953-4:2026 specifies supplementary rules for routine testing of steam turbines, including preparation, performance evaluation, performance trending and measurement uncertainty. It is applicable to steam turbines of every type, rating and application operating with superheated or saturated steam, and it can also be used as a reference for online performance monitoring.
The standard is intended for existing power plants and routine testing over the life of the turbine and turbine cycle. Its introduction says it is not recommended for acceptance tests for new units or retrofit, because the routine approach uses simplified procedures and places more weight on repeatability and relative change than on absolute accuracy.
The document follows the structure of IEC 60953-0. Its main clauses cover scope, normative references, terms and definitions, guiding principles, measuring techniques, evaluation of tests, correction and comparison with reference values, and measuring uncertainty. Annexes A to E from IEC 60953-0 apply, and six additional annexes are added for routine testing.
| Annex | What it covers |
|---|---|
| A | Feedwater heater leakage and condenser leakage tests |
| B | Evaluation of multiple measurements and compatibility |
| C | Mass flow balances |
| D | Short-statistical definition of measuring uncertainty and error propagation |
| E | Temperature variation method |
| F | Guidance on selecting the type of routine test |
| G | Sensitivity factors for component performance on overall cycle performance |
| H | Typical thermodynamic boundary and instrument layout for routine tests |
| I | Numerical example of calculation and analysis of test results |
| J | Numerical example of uncertainty calculation for periodic routine tests |
| K | Typical reasons for deviations from reference or design performance |
What are the key requirements of EN IEC 60953-4:2026?
EN IEC 60953-4:2026 focuses on keeping routine tests consistent over time so that performance changes can be detected and compared. The practical message is simple: choose one test basis, keep it stable, and correct each later test to the same reference condition before comparing results.
Test planning and control
Clause 4 requires the parties to agree in advance on the test type, procedure, measuring points, measuring devices, and valve and piping arrangements. It also assigns one person to lead the test, coordinate the team, make technical decisions, and complete the report. In practice, this prevents each periodic test from being set up differently, which would make trends hard to trust.
Routine tests may be carried out at any time, but the standard recommends regular intervals, at least once a year, and before and after overhaul. The same test procedure should be kept for later comparative tests. That matters because routine testing is meant to show change over time, not simply produce one-off numbers.
Plant preparation and cycle isolation
Before testing, the turbine, driven machine, condenser and feedheaters included in the scope should be in suitable condition, and leaks should be eliminated as far as practicable. If a component is defective or out of service, the test can still be done if the result is corrected appropriately. The standard also says the cycle should be arranged as close as possible to the reference condition.
Clause 4.4.4 gives special attention to leakage. If the unaccounted leakage differs from the reference test by more than 0.2% of full-load main steam flow, it should be investigated and, if needed, corrected or eliminated before the test continues. Table 1 allocates unaccounted leakage among plant sections, which helps teams decide where the loss most likely belongs.
Measuring practice and instrumentation
Clause 5 gives a flexible measurement approach, but it still requires known calibration status for the important variables. The standard distinguishes primary parameters, which strongly affect the result, from secondary parameters, which have a smaller effect. In routine testing, permanently installed plant instruments may be used for preliminary assessment, while calibrated instruments are preferred when diagnosis is needed.
Temporary instruments should be calibrated on a schedule, usually once a year, and permanently installed instrumentation should be field-verified before the test. If different instruments are used in comparative tests, they should be calibrated to the same standards. This is important because routine testing depends heavily on repeatability and on avoiding artificial trends caused by instrument drift.
For primary flow, the preferred basis is water flow measurement, but the standard allows alternative steam-flow methods when water flow cannot be measured. It also sets practical conditions for steam-flow use, including sufficient superheat. Pressure, temperature, speed, time, electrical power and condenser exhaust pressure are all covered with installation and calibration guidance so that the measured values are suitable for correction and comparison.
Evaluation, correction and trend analysis
Clause 6 requires the measured values to be averaged, corrected, checked for compatibility, and combined in mass flow balances. Clause 7 then treats guarantee values as reference values and guarantee conditions as reference conditions for routine testing. That wording matters because the purpose is to compare current performance with a baseline, not to repeat a formal acceptance verdict.
The standard gives correction methods for initial steam flow capacity, output and thermal performance, and it expects the same correction method to be used consistently with the reference test. It also explains which variables must be considered for different turbine cycles, including regenerative feed-water heating and turbines without steam addition or extraction after partial expansion. In practice, users need to correct for changes such as steam conditions, exhaust pressure, reheater conditions and feedwater-heating system behavior before drawing conclusions.
The document also supports performance trending. It recommends plotting heat rate or thermal efficiency against power output, tracking first-stage pressure and extraction pressure, and using these trends to detect deterioration. Clause 7.8.6 links trend analysis with heat-rate diagnosis, separating accountable deviations from unaccountable ones so that additional diagnostic testing can be targeted where needed.
Uncertainty for routine testing
Clause 8 keeps the uncertainty treatment aligned with IEC 60953-0, but adds routine-testing practice. The standard says the uncertainty of performance differences shall be determined using the method in Annex F of IEC 60953-3:2023, and Annex J provides a numerical example. For routine users, this reinforces that the main concern is uncertainty of change between tests, not only the uncertainty of one absolute result.
What terms does EN IEC 60953-4:2026 define?
EN IEC 60953-4:2026 defines several routine-testing terms that matter when comparing one test with another.
- Reference condition - the external conditions outside the test boundary to which the results are corrected.
- Reference test - a test run under reference conditions that serves as the baseline for later comparisons.
- Comparative test - the current test, or a series of tests, used to show relative performance change against the reference test.
- Repeatability - the ability of the measurement system to produce the same output/input relationship over time, which is central to routine testing.
- Primary parameters - measured variables that significantly affect the result and need known calibration status.
- Secondary parameters - measured variables with a smaller effect on the result.
- Thermal efficiency - a defined routine-test performance result used to express cycle performance.
- Heat rate - another routine-test performance result used to track turbine and cycle performance.
Who uses EN IEC 60953-4:2026?
EN IEC 60953-4:2026 is used in steam power plants and other turbine installations that need periodic performance monitoring. The introduction names performance engineers, operators and maintenance staff as part of the test parties, and clause 4 assigns one person to lead and coordinate the test.
In practice, it is used to schedule maintenance outages based on performance, detect or diagnose changes in a turbine or turbine cycle, support unit economic dispatch curves, and estimate the relative size of losses before corrective priorities are set. It is also useful for plants that want a routine basis for monitoring large condensing steam turbines, although the standard says it can be adapted for other types and sizes by agreement.
Which standards are used with EN IEC 60953-4:2026?
EN IEC 60953-4:2026 is meant to be read with IEC 60953-0:2022 and IEC 60953-3:2023.
- IEC 60953-0:2022 - provides the general rules for steam turbine thermal acceptance tests, including the baseline clauses that this part adapts for routine testing.
- IEC 60953-3:2023 - provides the method used for determining the uncertainty of performance differences in routine testing.
What does the EN IEC 60953-4:2026 document contain?
EN IEC 60953-4:2026 contains formulas and definitions for turbine efficiency in the superheated region, turbine stage flow factor, corrected turbine stage pressures, heat rate and power-output characteristics, the Willans line, feedwater heater performance, condenser sub-cooling, and boiler feedwater pump performance. These are the calculation tools used to turn plant measurements into trendable performance indicators.
It also includes detailed guidance on measuring points, instrument layout, flow measurement choices, pressure and temperature measurement, steam quality determination, and data checking. Figures 2 and 3 show typical instrumentation layouts for periodic thermal efficiency tests, while Annex H shows typical thermodynamic boundaries and instrument layouts.
Annex I provides a worked numerical example of calculation and analysis, and Annex J gives a numerical uncertainty example for periodic routine tests. Annex G gives sensitivity tables that help users judge how component changes affect heat rate and output, and Annex K lists typical reasons for deviations from reference or design performance.
Relations
- Effective Date
- 20-Oct-2026
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Frequently Asked Questions
EN IEC 60953-4:2026 is a draft published by CLC. Its full title is "Rules for steam turbine thermal acceptance tests - Part 4: Routine testing". This standard covers: Rules for steam turbine thermal acceptance tests - Part 4: Routine testing
Rules for steam turbine thermal acceptance tests - Part 4: Routine testing
EN IEC 60953-4:2026 is classified under the following ICS (International Classification for Standards) categories: 27.040 - Gas and steam turbines. Steam engines. The ICS classification helps identify the subject area and facilitates finding related standards.
EN IEC 60953-4:2026 has the following relationships with other standards: It is inter standard links to EN IEC 60953-0:2022. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN IEC 60953-4:2026 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
oSIST prEN IEC 60953-4:2025
01-oktober-2025
Pravila za preskuse toplotne sprejemljivosti parne turbine - 4. del: Rutinsko
preskušanje
Rules for steam turbine thermal acceptance tests - Part 4: Routine testing
Ta slovenski standard je istoveten z: prEN IEC 60953-4:2025
ICS:
27.040 Plinske in parne turbine. Gas and steam turbines.
Parni stroji Steam engines
oSIST prEN IEC 60953-4:2025 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
oSIST prEN IEC 60953-4:2025
oSIST prEN IEC 60953-4:2025
5/282/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
Project number:
IEC 60953-4 ED1
Date of circulation: Closing date for voting:
2025-08-29 2025-11-21
Supersedes documents:
5/279/CD, 5/281A/CC
IEC TC 5 : Steam turbines
Secretariat: Secretary:
China Mr Chang Fu
Of interest to the following committees: Horizontal function(s):
Aspects concerned:
Energy Efficiency
Submitted for CENELEC parallel voting Not submitted for CENELEC parallel voting
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft for
Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.
This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of which t hey
are aware and to provide supporting documentation.
Recipients of this document are invited to submit, with their comments, notification of any relevant “In Some Countries”
clauses to be included should this proposal proceed. Recipients are reminded that the CDV stage is the final stage for
submitting ISC clauses. (SEE AC/22/2007 OR NEW GUIDANCE DOC).
Title:
Rules for steam turbine thermal acceptance tests - Part 4: Routine testing
proposed stability date: 2035
Note from TC/SC officers:
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.
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1 CONTENTS
2 FOREWORD . 8
3 INTRODUCTION . 10
4 1 Scope . 12
5 1.1 General . 12
6 1.2 Object . 12
7 2 Normative references . 13
8 3 Units, symbols, terms and definitions . 13
9 3.1 General . 13
10 3.2 Symbols, units . 13
11 3.3 Subscripts, superscripts and definitions . 13
12 3.3.1 Reference condition . 13
13 3.3.2 Reference test . 13
14 3.3.3 Comparative test . 13
15 3.3.4 Repeatability . 14
16 3.3.5 Primary parameters . 14
17 3.3.6 Secondary parameters . 14
18 3.4 Definition of routine test results . 14
19 3.4.1 Guidance on routine performance parameters . 14
20 3.4.2 Thermal efficiency . 14
21 3.4.3 Heat rate . 14
22 3.4.4 Thermodynamic efficiency . 14
23 3.4.5 Steam rate . 14
24 3.4.6 Main steam flow capacity . 14
25 3.4.7 Power output . 14
26 3.4.8 Guarantee values for extraction and mixed-pressure turbines . 14
27 3.4.9 Thermal Load Capacity (for Nuclear applications) . 15
28 3.5 Additional definition of routine test results . 15
29 3.5.1 Turbine efficiency -Expansion in superheated region . 15
30 3.5.2 Turbine stage flow factor . 15
31 3.5.3 Corrected Turbine stage pressures . 16
32 3.5.4 Heat rate and power output characteristic . 17
33 3.5.5 Heat input and power output characteristic . 17
34 3.5.6 Component performance . 17
35 4 Guiding principles . 19
36 4.1 Advance planning for test. 19
37 4.2 Preparatory agreements and arrangements for tests . 19
38 4.3 Planning for test. 19
39 4.3.1 Time for routine test . 19
40 4.3.2 Direction of routine tests . 20
41 4.4 Preparation of the tests . 20
42 4.4.1 Condition of the plant . 20
43 4.4.2 Condition of the steam turbine . 20
44 4.4.3 Condition of the condenser . 20
45 4.4.4 Isolation of the cycle . 21
46 4.4.5 Checks for leakage of condenser and feed water heaters . 21
47 4.4.6 Cleanliness of the steam strainers . 21
48 4.4.7 Checking of the test measuring equipment . 21
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49 4.5 Comparison measurements . 21
50 4.6 Settings for tests . 22
51 4.6.1 Load settings . 22
52 4.6.2 Special settings . 22
53 4.7 Preliminary tests . 22
54 4.8 Acceptance tests . 22
55 4.8.1 Constancy of test conditions . 22
56 4.8.2 Maximum deviation and fluctuation in test conditions . 22
57 4.8.3 Duration of test runs and frequency of reading. 22
58 4.8.4 Reading of integrating measuring instruments . 22
59 4.8.5 Alternative methods . 22
60 4.8.6 Recording of tests . 22
61 4.8.7 Additional measurement . 22
62 4.8.8 Preliminary calculations . 22
63 4.8.9 Consistency and number of tests . 22
64 4.9 Repetition of Acceptance tests . 23
65 5 Measuring techniques and measuring instruments . 23
66 5.1 Overview . 23
67 5.1.1 Instrument accuracy requirements . 23
68 5.1.2 Measuring instruments . 23
69 5.1.3 Measuring uncertainty . 23
70 5.1.4 Calibration of instruments . 23
71 5.1.5 Alternative instrumentation . 23
72 5.1.6 Consistency of comparative test instruments . 23
73 5.1.7 Special considerations of permanently installed instrument . 24
74 5.2 Measurement of power. 25
75 5.2.1 Determination of mechanical turbine output . 25
76 5.2.2 Measurement of boiler feed pump power . 25
77 5.2.3 Determination of electrical power of a turbine generator . 25
78 5.2.4 Measurement of electrical power . 25
79 5.2.5 Electrical instrument connections. 25
80 5.2.6 Electrical instruments . 25
81 5.2.7 Instrument transformers . 25
82 5.3 Flow measurement . 25
83 5.3.1 Determination of flows to be measured . 25
84 5.3.2 Measurement of primary flow . 29
85 5.3.3 Installation and location of flow measuring devices . 29
86 5.3.4 Calibration of primary flow devices for water flow . 29
87 5.3.5 Inspection of flow measuring devices . 30
88 5.3.6 Differential pressure measurements . 30
89 5.3.7 Water flow fluctuation . 30
90 5.3.8 Secondary flow measurements . 30
91 5.3.9 Occasional secondary flows. 31
92 5.3.10 Density of water and steam . 31
93 5.3.11 Determination of cooling water flow of condenser . 31
94 5.4 Pressure measurement (excluding condensing turbine exhaust pressure) . 31
95 5.4.1 Pressures to be measured . 31
96 5.4.2 Instruments . 32
97 5.4.3 Main pressure measurements . 32
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98 5.4.4 Pressure tapping holes and connecting lines . 32
99 5.4.5 Shut-off valves . 32
100 5.4.6 Calibration of pressure measuring devices . 32
101 5.4.7 Atmospheric pressure . 33
102 5.4.8 Correction of readings . 33
103 5.5 Condensing turbine exhaust pressure measurement . 33
104 5.5.1 General . 33
105 5.5.2 Plane of measurement . 33
106 5.5.3 Pressure taps . 33
107 5.5.4 Manifolds . 33
108 5.5.5 Connecting lines . 33
109 5.5.6 Instruments . 33
110 5.5.7 Calibration . 33
111 5.6 Temperature measurement . 34
112 5.6.1 Points of temperature measurement . 34
113 5.6.2 Instruments . 34
114 5.6.3 Main temperature measurements . 34
115 5.6.4 Feed train temperature measurements (including bled steam) . 34
116 5.6.5 Condenser cooling water temperature measurement . 34
117 5.6.6 Thermometer wells . 34
118 5.6.7 Precautions to be observed in the measurement of temperature . 34
119 5.7 Steam quality determination . 35
120 5.7.1 General . 35
121 5.7.2 Tracer technique . 35
122 5.7.3 Condensing method . 35
123 5.7.4 Constant rate injection method . 35
124 5.7.5 Extraction enthalpy determined by constant rate injection method . 35
125 5.7.6 Tracers and their use . 35
126 5.8 Time measurement . 35
127 5.9 Speed measurement . 36
128 6 Evaluation of tests . 36
129 6.1 Preparation of evaluation . 36
130 6.2 Computation of results . 36
131 6.2.1 Calculation of average values of instrument readings . 36
132 6.2.2 Correction and conversion of averaged readings . 36
133 6.2.3 Checking of measured data . 36
134 6.2.4 Thermodynamic properties of steam and water . 37
135 6.2.5 Calculation of test results . 37
136 7 Correction of test results and comparison with guarantee . 37
137 7.1 Guarantee values and guarantee conditions . 37
138 7.2 Correction of initial steam flow capacity . 37
139 7.3 Correction of output . 37
140 7.3.1 Correction of maximum output . 37
141 7.3.2 Correction of Output with specified initial steam flow . 37
142 7.4 Correction of the thermal performance . 37
143 7.5 Definition and application of correction values . 38
144 7.6 Correction methods . 38
145 7.6.1 General . 38
146 7.6.2 Correction by heat balance calculation . 38
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147 7.6.3 Correction by use of correction curves prepared by the manufacturer . 38
148 7.6.4 Tests to determine correction values . 38
149 7.7 Variables to be considered in the correction of specific turbine cycles . 38
150 7.7.1 Scope of corrections . 38
151 7.7.2 Turbines with regenerative feed-water heating . 38
152 7.7.3 Turbines which have no provision for the addition or extraction of steam
153 after partial expansion . 39
154 7.7.4 Turbines with steam extraction for purposes other than feed-water
155 heating (extraction turbines) . 40
156 7.7.5 Other types of turbine . 40
157 7.8 Guarantee comparison . 40
158 7.8.1 Tolerance and weighting . 40
159 7.8.2 Guarantee comparison with locus curve . 40
160 7.8.3 Guarantee comparison with guarantee point . 40
161 7.8.4 Guarantee comparison for turbines with throttle governing . 40
162 7.8.5 Guarantee comparison for extraction turbines . 40
163 7.8.6 Additional consideration for routine test results comparison . 40
164 7.9 Deterioration of turbine performance (ageing) . 42
165 7.9.1 Timing to minimise deterioration . 42
166 7.9.2 Correction with comparison tests . 42
167 7.9.3 Correction without comparison tests . 42
168 8 Measuring uncertainty . 42
169 8.1 General . 42
170 8.2 Determination of measuring uncertainty of steam and water properties . 42
171 8.2.1 Pressure . 42
172 8.2.2 Temperature . 42
173 8.2.3 Enthalpy and enthalpy difference . 42
174 8.3 Calculation of measuring uncertainty of output . 42
175 8.3.1 Electrical measurement . 42
176 8.3.2 Mechanical measurement . 43
177 8.3.3 Additional uncertainty allowance because of unsteady load conditions . 43
178 8.4 Determination of measuring uncertainty of mass flow . 43
179 8.4.1 Measuring uncertainty of mass flow measurements . 43
180 8.4.2 Measuring uncertainty of multiple measurements of primary flow . 43
181 8.4.3 Uncertainty allowance for cycle imperfections . 43
182 8.5 Calculation of measuring uncertainty of results . 43
183 8.5.1 General . 43
184 8.5.2 Measuring uncertainty of thermal efficiency . 43
185 8.5.3 Measuring uncertainty of thermodynamic efficiency . 43
186 8.5.4 Uncertainty of corrections . 43
187 8.5.5 Guiding values for the measuring uncertainty of results . 43
188 8.5.6 Routine testing uncertainty . 43
189 8.6 Example uncertainty calculation . 43
190 Annex A (normative) Feedwater heater leakage and condenser leakage tests . 44
191 Annex B (normative) Evaluation of multiple measurements, compatibility . 45
192 Annex C (normative) Mass flow balances . 46
193 Annex D (informative) Short-statistical definition of measuring uncertainty and error
194 propagation in acceptance test . 47
195 Annex E (informative/normative) Temperature variation method . 48
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196 Annex F (informative) Guidance on selection a type of routine test to be performed . 49
197 F.1 Routine monitoring . 49
198 F.1.1 Components performance (cylinder, Heater, Deaerator, Condenser,
199 Pump& feed Turbine, system leakage) . 49
200 F.1.2 Output monitoring . 49
201 F.1.3 Flow capacity monitoring . 49
202 F.1.4 Pressure and temperature profiles . 50
203 F.2 Periodical performance tests . 50
204 F.2.1 Maximum power test . 50
205 F.2.2 Steam rate test . 50
206 F.2.3 Thermal efficiency test (Heat rate) . 50
207 F.2.4 Cylinder isentropic efficiency test(Enthalpy drop test) . 50
208 F.2.5 Measurement of heat input to cycle . 51
209 F.2.6 Measurement of heat rejected from cycle. 51
210 Annex G (informative) Sensitivity factors for some component performance on overall
211 cycle performance . 52
212 G.1 Large reheat fossil cycle . 52
213 G.2 Small industrial back pressure turbine with extraction . 52
214 G.3 Combined cycle condensing turbine with injection . 53
215 Annex H (informative) Typical thermodynamic boundary and instrument layout for
216 routine tests . 54
217 H.1 Typical thermodynamic boundary and instrument layouts . 54
218 Annex I (informative) Calculation and analysis of test results – numerical example . 57
219 I.1 General . 57
220 I.2 Instrumentation . 58
221 I.3 Measuring points layout . 61
222 I.4 Conduct of the test. 61
223 I.5 Calculation and Interpretation of test results . 62
224 I.5.1 Corrections and main test results for turbine . 62
225 I.5.2 Heat Rate Diagnosis . 64
226 I.5.3 Flow capacity and power output . 65
227 I.5.4 HP/IP cylinder efficiency . 65
228 I.5.5 HP Heaters performance . 66
229 I.5.6 System leakage status . 67
230 Annex J (informative) Numerical example of uncertainty calculation –periodic routine
231 tests . 68
232 J.1 General . 68
233 J.2 Measurement uncertainty . 68
234 J.3 Uncertainty calculation results . 68
235 Annex K (informative) Typical reasons for deviations of steam turbine performance
236 from reference or design level . 72
237 Bibliography . 74
239 Figure 1 – Isentropic efficiency of cylinder . 15
240 Figure 2 – Diagram showing location and type of test instrumentation for a typical
241 periodical thermal efficiency test . 27
242 Figure 3 – Diagram showing location and type of test instrumentation for a typical
243 periodical thermal efficiency test(final feedwater flow as primary flow) . 28
244 Figure H.1 – Example 1 . 54
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245 Figure H.2 – Example 2 . 55
246 Figure H.3 – Example 3 . 56
247 Figure H.4 – Example 3 . 56
248 Figure I.1 – Measuring points layout . 61
249 Figure I.2 – Corrected heat rate vs. power output relationship curve . 65
251 Table 1 – Apportionment of unaccounted leakages . 37
252 Table G.1 – Sensitivity of component performance on overall cycle performance for a
253 typical reheat fossil cycle . 52
254 Table G.2 – Sensitivity of components on overall cycle performance for a typical co-
255 generating unit . 52
256 Table G.3 – Sensitivity of components on overall cycle performance for a CCGT
257 turbine unit . 53
258 Table I.1 – Turbine technical specifications . 57
259 Table I.2 – Instrumentation list . 58
260 Table I.3 – Main test results of 350MW and VWO condition . 62
261 Table I.4 – Main test results of partial load conditions . 63
262 Table I.5 – Heat rate change due to boundary parameters (350MW, Post-outage test) . 64
263 Table I.6 – Heat rate change due to component performance (350MW, Post-outage
264 test) 64
265 Table I.7 – Heaters performance results . 66
266 Table J.1 – Assumed total measured variable uncertainty for pressure, temperature,
267 flow and generator output . 68
268 Table J.2 – The uncertainty result for Heat Rate difference of a fossil fired plant . 70
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270 INTERNATIONAL ELECTROTECHNICAL COMMISSION
271 ____________
273 RULES FOR STEAM TURBINE THERMAL ACCEPTANCE TESTS –
274 Part4: Routine testing
276 FOREWORD
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311 IEC 60953-4 has been prepared by subcommittee WG11/PT60953-4: Thermal Acceptance Test, of IEC technical
312 committee 5: Steam Turbines.
313 The text of this International Standard is based on the following documents:
Draft Report on voting
5/XX/FDIS 5/XX/RVD
315 Full information on the voting for its approval can be found in the report on voting indicated in the above table.
316 The language used for the development of this International Standard is English.
317 A list of all parts in the IEC 60953 series, published under the general title Rules for steam turbine thermal
318 acceptance tests, can be found on the IEC website.
319 This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in accordance with
320 ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available at
321 www.iec.ch/members_experts/refdocs. The main document types developed by IEC are described in greater detail
322 at www.iec.ch/standardsdev/publications.
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323 The committee has decided that the contents of this document will remain unchanged until the stability date
324 indicated on the IEC website under webstore.iec.ch in the data related to the specific document. At this date, the
325 document will be
326 • reconfirmed,
327 • withdrawn,
328 • replaced by a revised edition, or
329 • amended.
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331 INTRODUCTION
332 Routine test in an existing power plant mainly involves an analysis, monitoring and
333 supervision of steam turbine performance. IEC 60953-0, which defines the rules for steam
334 turbine thermal acceptance tests in power plants, does not cater for all the requirements
335 specific to routine test. It was considered necessary to draw up a Supplementary Standard
336 (this document) for guidance on the routine tests of existing steam turbines.
337 However, a large number of the provisions and recommendations of IEC 60953 -0 are still
338 applicable to routine tests and, therefore, in order to avoid a repetitive and bulky document,
339 only the routine-specific addenda will be found in this document.
340 This part of IEC 60953-4 shall be read in conjunction with IEC 60953-0, and the words
341 ‘routine test’ should be read in place of ‘acceptance test’, the words‘ reference conditions’
342 should be read in place of ‘guarantee conditions’, the words ‘reference value’ should be read
343 in place of‘guarantee value’ as well.
344 Although this document is intended to apply to the routine test of large condensing steam
345 turbines, it can nevertheless be used for other types and sizes of turbines to define the basis
346 of a specific procedure to be agreed upon by the parties involved.
347 The purpose of this document is to cover the existing steam turbine components which
348 influence the efficiency of the power plant. This document helps the parties determine the
349 most appropriate parameters that characterise the relative performance change and that
350 could be used as long-term performance monitoring and analysis.
351 The accuracy of the routine test can approach that obtained while following IEC 60953-0, but
352 generally the simplified test results will yield less information about the plant and give less
353 assurance of accuracy. The relative performance rather than absolute value is emphasized in
354 this document. The repeatability of test result rather than test uncertainty is emphasized here
355 as well. In addition depending on the type of test and thermodynamic boundary chosen, the
356 full condition of each component might not be known. In some case, as per the result of
357 routine test, full or further diagnostic test maybe needed.
358 For reference purposes only, a numerical sample calculation and analysis of a fossil steam
359 turbine unit is presented in Annex I
360 The structure and clause numbering of this document follow that of IEC 60953-0. Subclauses
361 found in this document supersede the whole of the equivalent subclause in IEC 60953 -0.
362 Subclause numbering has been extended whenever new items have been included.
363 The main differences between this document and the IEC 60953-0 are listed below.
364 Clause 1: Scope
365 This document gives additional clauses for routine test of steam turbine, regarding the
366 analysis and supervision of relative performance by routine testing.
367 General principles and the determination of the measurement uncertainty of periodic routine
368 tests are given.
369 The purpose of this document is to provide simple and economic test procedures guider for
370 long-term and relative performance of the turbine and turbine cycles.
371 Specific simplified testing procedure is allowed, which results in less accuracy for absolute
372 values and wider uncertainty range. The accuracy for the results of performance changes is
373 sufficient for the purpose of the test.
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374 Clause 2: Normative references
375 IEC 60953-0 and IEC 60953-3 were added as reference.
376 Clause 3: Units symbols, terms and definitions
377 The definitions given in IEC 60953-0 applies to this document. Some new definitions involved
378 features of routine testing were added.
379 Clause 4: Guidance principles
380 The majority of the guiding principles contained in the IEC 60953-0 are also applicable to the
381 routine testing. This document gives further guidelines on the planning, timing, leadership of
382 the tests, the setting of the test and cycle isolation, and allowable test conditions.
383 Clause 4: Measuring techniques and measuring instruments
384 According to the purpose and scope of routine test, the specific requirements of the
385 consistency of the test instruments, the calibration of the instruments and the usage of
386 permanently installed instruments are given.
387 Clause 6: Evaluation of tests
388 This document gives further advice on allowable cycle leakages.
389 Clause 7: Correction of test results and comparison
390 Additional considerations for routine test results comparison including performance
391 parameters trending and heat rate diagnosis are given.
392 Clause 8: Measuring uncertainty
393 This clause of IEC 60953-0 is supplemented by provisions for special cases encountered in
394 routine testing in Annex J. The examples can be used as reference basis.
395 Annexes:
396 Annexes A to E of IEC 60953-0:20222022 applies.
397 Six new annexes were added to the existing ones.
398 Annex F Guidance on selection a type of routine test to be performed.
399 Annex G: Sensitivity factors for some component performance on overall cycle efficiency
400 Annex H: Typical thermodynamic boundary and instrument layout for routine tests
401 Annex I: Calculation and analysis of test results – numerical example
402 Annex J: Numerical examples of uncertainty calculation – periodic comparative test
403 Annex K: Typical reaso
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