Hydraulic machines - Acceptance tests of small hydroelectric installations

IEC 62006:2010 defines the test, the measuring methods and the contractual guarantee conditions for field acceptance tests of the generating machinery in small hydroelectric power installations. It applies to installations containing impulse or reaction turbines with unit power up to about 15 MW and reference diameter of about 3 m. The driven generator can be of synchronous or asynchronous type. This International Standard contains information about most of the tests required for acceptance of the hydraulic turbine such as safety approval tests, trial operating and reliability tests, as well for verification of cavitation, noise and vibration conditions, if required. This standard represents the typical methods used on smaller hydroelectric installations, and is divided into three classes as follows: Class A: Default, normal test program (panel measurement), to determine the maximum output of the installation. Class B: Recommended, extended test program, to determine the performance characteristics of the installation. Class C: Optional, comprehensive test program, to determine the absolute efficiency of the installation. All classes contain safety tests, trial operating tests, and reliability tests. This standard gives all necessary references for the contract in order to execute the test, evaluate, calculate and compare the result to the guarantee for all the classes A, B and C.

Hydraulische Maschinen - Abnahmemessungen an Kleinwasserkraft-Anlagen

Machines hydrauliques - Essais de réception des petits aménagements hydroélectriques

La CEI 62006:2010 définit les essais, les méthodes de mesure et les conditions de garantie contractuelles relatifs aux essais de réception sur site des machines générant l'énergie dans les petits aménagements hydroélectriques. Elle s'applique aux installations comportant des turbines à impulsion ou à réaction d'une puissance allant jusqu'à 15 MW environ et d'un diamètre de référence de 3 m environ. Le générateur peut être de type synchrone ou asynchrone. La présente Norme internationale contient des informations relatives à la plupart des essais requis pour la réception des turbines hydrauliques tels que les essais pour approuver la sécurité, les essais de fonctionnement et de fiabilité, ainsi que les essais de vérification des conditions de cavitation, de bruit et de vibration, s'ils sont exigés. La présente norme présente les méthodes types utilisées pour les petits aménagements hydroélectriques, et se divise en trois classes, comme suit: Classe A: Par défaut, programme d'essai normal (relevés sur le panneau de contrôle), pour déterminer la puissance maximale fournie par l'installation. Classe B: Recommandé, programme d'essai étendu, pour déterminer les caractéristiques de l'aménagement en matière de performances. Classe C: Optionnel, programme d'essai complet. Pour déterminer le rendement absolu de l'aménagement. Toutes les classes comportent des essais de sécurité, des essais de fonctionnement et des essais de fiabilité. La présente norme fournit toutes les références nécessaires au contrat afin de réaliser l'essai, d'évaluer, de calculer et de comparer le résultat par rapport à la garantie pour toutes les classes: A, B et C.

Vodni stroji - Prevzemni preskusi majhnih hidroelektrarn (IEC 62006:2010)

Ta mednarodni standard določa preskus, metode merjenja in pogoje pogodbene garancije za terenske prevzemne preskuse generatorskih strojev v majhnih hidroelektrarnah. Velja za inštalacije, ki vsebujejo impulzne ali reakcijske turbine z močjo enote do približno 15 MW in referenčnim premerom približno 3 m. Gnani generator je lahko sinhronega ali asinhronega tipa. Ta mednarodni standard vsebuje informacije o večini preskusov, zahtevanih za odobritev vodne turbine, kot so odobritveni preskusi varnosti, preskusi za preskusno delovanje in zanesljivost, ter za potrditev kavitacije ter pogojev hrupa in vibracij, če je potrebno. Ta standard predstavlja običajne metode, uporabljene pri manjših hidroelektričnih inštalacijah, in je razdeljen v naslednje tri razrede (glej preglednico 1 za podrobnejši opis):
OPOMBA: Vsi razredi vsebujejo preskuse varnosti, preskuse poskusnega delovanja in preskuse zanesljivosti. Ta standard podaja vsa potrebna sklicevanja za pogodbo, da se izvedejo preskusi, da se ocenijo, izračunajo in primerjajo rezultati pri garanciji za vse razrede A, B in C. Proizvajalec ali svetovalni inženir je odgovoren za zagotavljanja, da so vgrajene standardizirane povezave za izvedbo teh preskusov. Ta standard ne zajema podrobnosti o strukturi hidroelektričnih inštalacij ali njihovih sestavnih delov.

General Information

Status
Published
Publication Date
24-Feb-2011
Withdrawal Date
01-Jan-2014
Technical Committee
Drafting Committee
Parallel Committee
Current Stage
6060 - Document made available - Publishing
Completion Date
25-Feb-2011

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SLOVENSKI STANDARD
01-april-2011
Vodni stroji - Prevzemni preskusi majhnih hidroelektrarn (IEC 62006:2010)
Hydraulic machines - Acceptance tests of small hydroelectric installations (IEC
62006:2010)
Hydraulische Maschinen - Abnahmemessungen an Kleinwasserkraft-Anlagen (IEC
62006:2010)
Machines hydrauliques - Essais de réception des petits aménagements hydroélectriques
(CEI 62006:2010)
Ta slovenski standard je istoveten z: EN 62006:2011
ICS:
27.140 Vodna energija Hydraulic energy engineering
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 62006
NORME EUROPÉENNE
February 2011
EUROPÄISCHE NORM
ICS 27.140
English version
Hydraulic machines -
Acceptance tests of small hydroelectric installations
(IEC 62006:2010)
Machines hydrauliques -  Hydraulische Maschinen -
Essais de réception des petits Abnahmemessungen an Kleinwasserkraft-
aménagements hydroélectriques Anlagen
(CEI 62006:2010) (IEC 62006:2010)

This European Standard was approved by CENELEC on 2011-01-02. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62006:2011 E
Foreword
The text of document 4/254/FDIS, future edition 1 of IEC 62006, prepared by IEC TC 4, Hydraulic
turbines, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 62006 on 2011-01-02.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent
rights.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
(dop) 2011-10-02
national standard or by endorsement
– latest date by which the national standards conflicting
(dow) 2014-01-02
with the EN have to be withdrawn
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 62006:2010 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 60994 NOTE  Harmonized as EN 60994.
IEC 61116 NOTE  Harmonized as EN 61116.
IEC 61260 NOTE  Harmonized as EN 61260.
ISO 4373 NOTE  Harmonized as EN ISO 4373.
ISO 5167 series NOTE  Harmonized in EN ISO 5167 series (not modified)
__________
- 3 - EN 62006:2011
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

IEC 60041 1991 Field acceptance tests to determine the EN 60041 1994
hydraulic performance of hydraulic turbines,
storage pumps and pump-turbines

IEC 60193 - Hydraulic turbines, storage pumps and EN 60193 -
pump-turbines - Model acceptance tests

IEC 60308 - Hydraulic turbines - Testing of control EN 60308 -
systems
IEC 60609 Series Hydraulic turbines, storage pumps and EN 60609 Series
pump-turbines - Cavitation pitting evaluation

IEC 60651 - Sound level meters EN 60651 -

IEC 61362 - Guide to specification of hydraulic turbine EN 61362 -
control systems
ISO 1680 - Acoustics - Test code for the measurement EN ISO 1680 -
of airborne noise emitted by rotating electrical
machines
ISO 1940-1 2003 Mechanical vibration - Balance quality - -
requirements for rotors in a constant (rigid)
state -
Part 1: Specification and verification of
balance tolerances
ISO 3746 - Acoustics - Determination of sound power EN ISO 3746 -
levels of noise sources using sound pressure -
Survey method using an enveloping
measurement surface over a reflecting plane

ISO 4412 Series Hydraulic fluid power - Test code for - -
determination of airborne noise levels

ISO 5168 - Measurement of fluid flow - Estimation of - -
uncertainly of a flow-rate measurement

ISO 7919-5 - Mechanical vibration - Evaluation of machine - -
vibration by measurements on rotating shafts -
Part 5: Machine sets in hydraulic power
generating and pumping plants
ISO 10816-3 - Mechanical vibration - Evaluation of machine - -
vibration by measurements on non-rotating
parts -
Part 3: Industrial machines with nominal
power above 15 kW and nominal speeds
between 120 r/min and 15 000 r/min when
measured in situ
Publication Year Title EN/HD Year

ANSI/IEEE 810 - Hydraulic Turbine and Generator Integrally - -
Forged Shaft Couplings and Shaft Runout
Tolerances
IEC 62006 ®
Edition 1.0 2010-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Hydraulic machines – Acceptance tests of small hydroelectric installations

Machines hydrauliques – Essais de réception des petits aménagements
hydroélectriques
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
XE
CODE PRIX
ICS 27.140 ISBN 978-2-88912-228-8
– 2 – 62006 © IEC:2010
CONTENTS
FOREWORD.7
1 Scope.9
2 Normative references .9
3 Terms, definitions and schematic layout .10
3.1 Terms and definitions .10
3.2 Schematic layout of a hydroelectric installation .10
4 Nature and extent of guarantees.11
4.1 Grouping of classes A, B, C.11
4.1.1 General .11
4.1.2 Contract conditions.13
4.2 Scope of performance guarantee.13
4.2.1 General .13
4.2.2 Class A: Maximum power output.13
4.2.3 Class B: Index test .13
4.2.4 Class C: Turbine efficiency .13
4.2.5 Interpretation of losses .13
4.3 Scope of tests .14
4.3.1 Safety tests .14
4.3.2 Trial run and reliability tests.14
4.3.3 Performance test .14
4.4 Aptitude.15
4.5 Warranty .15
5 Safety tests (commissioning) .16
5.1 Pre-start tests .16
5.2 Closing devices .16
5.2.1 General .16
5.2.2 Intake gate or valve .17
5.2.3 Turbine inlet valve .17
5.2.4 Guide vanes (Francis and Kaplan turbines) .17
5.2.5 Needle valve and deflector (Pelton and Turgo turbines).18
5.3 First run operation and control.19
5.4 Bearing run at rated speed .19
5.5 Emergency shutdown (no load) .20
5.6 Electrical protection.20
5.7 Overspeed test.21
5.8 Runaway test .21
5.9 Overpressure, emergency trip and load rejection tests .22
5.9.1 General conditions .22
5.9.2 Testing the guide vanes or needle valves .23
5.9.3 Testing the turbine inlet valve.23
5.9.4 Testing the pressure relief valve.23
5.9.5 Pressure rise .23
5.10 Measured quantities .25
5.10.1 Pressure.25
5.10.2 Speed.25
5.10.3 Control components.25

62006 © IEC:2010 – 3 –
6 Trial operating and reliability tests (commissioning).25
6.1 General .25
6.2 Temperature stability of rotating parts .25
6.2.1 General .25
6.2.2 Temperature guarantees .26
6.3 Speed controller system .26
6.3.1 General .26
6.3.2 Unit operating without regulation .26
6.3.3 Unit operating with a speed governor.27
6.3.4 Unit operating with a voltage governor.28
6.3.5 Unit operating with a controller .28
6.3.6 Measurements when testing the control system .28
6.4 Control of cam correlation .29
7 Performance guarantees and tests .29
7.1 General .29
7.2 Maximum generator (transformer) power output as a function of net head .30
7.2.1 Guarantee .30
7.2.2 Instrumenta
...

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