SIST EN 13063-1:2006
(Main)Chimneys - System chimneys with clay/ceramic flue liners - Part 1: Requirements and test methods for sootfire resistance
Chimneys - System chimneys with clay/ceramic flue liners - Part 1: Requirements and test methods for sootfire resistance
This European Standard specifies the requirements and test methods for multiwall soot fire resistant system chimneys, working under dry conditions, with corrosion resistance 3, with negative pressure (see EN 1443) in which the products of combustion are conveyed to the atmosphere through clay/ceramic flue liners. Marking and inspection are also covered by this standard.
This standard does not apply to structurally independent (free standing or self supporting) system chimneys.
A soot fire resistant system chimney has the following items where appropriate:
- clay/ceramic flue liners;
- Insulation layer;
- outer walls;
- mortar for jointing flue liners;
- mortar for jointing outer walls;
- terminal;
- chimney base;
- cladding;
- opening section;
- cleaning and inspection door;
- distance piece;
- reinforcement.
The soot fire resistant chimney covers a combination of compatible chimney components, obtained or specified from one manufacturing source with product responsibility for the whole chimney.
Abgasanlagen - System-Abgasanlagen mit Keramik-Innenrohren - Teil 1: Anforderungen und Prüfungen für Rußbrandbeständigkeit
Diese Norm legt die Anforderungen und Prüfungen für mehrschalige rußbrandbeständige System-Abgasanlagen, die für trockene Betriebsweise, Korrosionswiderstandsklasse 3, die Druckklasse N 1 oder N 2 (siehe EN 1443) in denen die Verbrennungsprodukte über Keramik-Innenrohre an die Außenluft abgeleitet werden, fest. Die Norm beinhaltet auch Angaben zur Kennzeichnung und Inspektion.
Die Norm gilt nicht für konstruktionsmäßig unabhängige (freistehend oder selbsttragend) System-Abgasanlagen.
Eine System-Abgasanlage hat die folgende Bauteile, falls zuteffend:
- Keramik-Innenrohre;
- Dämmschicht;
- Außenschalen;
- Mörtel für das Verfugen der Innenrohre;
- Mörtel für das Verfugen der Außenschalen;
- Aufsätze;
- Sockelabschnitt;
- Verkleidung;
- Reinigungsabschnitt;
- Reinigungs- und Inspektionsöffnungen;
- Abstandshalter;
- Bewehrung.
Die rußbrandbeständige System-Abgasanlage setzt sich aus aufeinander abgestimmten Komponenten zusammen, die von einem Hersteller stammen oder von diesem bestimmt wurden, wobei dieser die Produkthaftung für die gesamte Abgasanlage übernimmt.
Conduits de fumées - Conduits-systémes avec conduit intérieur en terre cuite/céramique - Partie 1: Exigences et méthodes d'essai relatives a la détermination de la résistance au feu de cheminée
La présente Norme européenne spécifie les exigences et les méthodes d'essai applicables aux conduits-systemes multienveloppes résistant au feu de cheminée, fonctionnant en condition seche, avec une classe de résistance a la corrosion de 3, en pression négative (voir EN 1443), dans lesquels les produits de combustion sont acheminés vers l'atmosphere via des conduits intérieurs en terre cuite/céramique. La présente norme concerne également le marquage et le contrôle.
La présente norme ne s'applique pas aux conduits-systemes structurellement indépendants (autoporteurs ou autonomes).
Un conduit-systeme résistant au feu de cheminée se compose des éléments suivants, selon le cas :
- un conduit intérieur en terre cuite/céramique ;
- une couche d'isolant ;
- des enveloppes extérieures ;
- du mortier pour jointoyer les conduits intérieurs ;
- du mortier pour jointoyer les enveloppes extérieures ;
- un terminal ;
- une base ;
- un habillage ;
- une ouverture ;
- une trappe de nettoyage et de visite ;
- une entretoise ;
- une armature.
Le conduit de fumée résistant au feu de cheminée englobe un ensemble d'éléments compatibles, fournis ou conseillés par un fabricant assumant la responsabilité du produit pour le conduit de fumée dans son intégralité.
Dimniki - Sistemski dimniki s keramičnimi tuljavami - 1. del: Zahteve za odpornost proti požaru saj in preskusne metode
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 13063-1:2006
01-maj-2006
'LPQLNL6LVWHPVNLGLPQLNLVNHUDPLþQLPLWXOMDYDPLGHO =DKWHYH]DRGSRUQRVW
SURWLSRåDUXVDMLQSUHVNXVQHPHWRGH
Chimneys - System chimneys with clay/ceramic flue liners - Part 1: Requirements and
test methods for sootfire resistance
Abgasanlagen - System-Abgasanlagen mit Keramik-Innenrohren - Teil 1: Anforderungen
und Prüfungen für Rußbrandbeständigkeit
Conduits de fumées - Conduits-systémes avec conduit intérieur en terre cuite/céramique
- Partie 1: Exigences et méthodes d'essai relatives a la détermination de la résistance au
feu de cheminée
Ta slovenski standard je istoveten z: EN 13063-1:2005
ICS:
91.060.40 Dimniki, jaški, kanali Chimneys, shafts, ducts
SIST EN 13063-1:2006 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 13063-1:2006
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SIST EN 13063-1:2006
EUROPEAN STANDARD
EN 13063-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
December 2005
ICS 91.060.40
English Version
Chimneys - System chimneys with clay/ceramic flue liners - Part
1: Requirements and test methods for sootfire resistance
Conduits de fumées - Conduits-systémes avec conduit Abgasanlagen - System-Abgasanlagen mit Keramik-
intérieur en terre cuite/céramique résistant au feu de Innenrohren - Teil 1: Anforderungen und Prüfungen für
cheminée - Partie 1: Exigences et méthodes d'essai Rußbrandbeständigkeit
This European Standard was approved by CEN on 2 September 2005.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13063-1:2005: E
worldwide for CEN national Members.
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EN 13063-1:2005 (E)
Contents
page
Foreword .3
1 Scope .4
2 Normative references .4
3 Terms and definitions.5
4 Shapes, dimensions and tolerances .7
4.1 Flue liners.7
4.2 Insulation.7
4.3 Outer wall elements .8
4.4 Cleaning and inspection doors.8
5 Material requirements.8
5.1 General requirements for components .8
5.2 Safety in use.10
5.3 Hygiene, health and environment.11
5.4 Cleaning and inspection doors.11
5.5 Freeze/thaw resistance.12
5.6 Temperature classes .12
5.7 Pressure classes.12
6 Replacement of single components of the system chimney.12
6.1 Change of flue liner.12
6.2 Change of opening sections .12
6.3 Change of insulation.13
6.4 Change of jointing materials for inner liners .13
6.5 Change of outer wall elements .13
6.6 Change of cleaning and inspection doors .13
7 Designation .13
8 Product information.14
9 Marking and labelling .15
10 Evaluation of conformity .15
10.1 General .15
10.2 Components .15
10.3 Initial type testing of soot fire resistant system chimneys.16
10.4 Exchange of components.16
10.5 Factory production control .17
Annex A (normative) Test methods.18
Annex B (normative) Stainless steel outer walls.24
Annex C (normative) Thermal resistance of the system chimney .25
Annex D (normative) Sampling procedures for an AQL of 10 % and inspection level S2.26
Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU
Construction Product Directive .30
Bibliography.37
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Foreword
This European Standard (EN 13063-1:2005) has been prepared by Technical Committee CEN/TC 166
“Chimneys”, the secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by June 2006, and conflicting national standards shall be withdrawn at
the latest by September 2007.
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA which is an integral part of this document.
This standard is part 1 of a series of standards for system chimneys with clay/ceramic flue liners.
Part 2 is for system chimneys working under wet conditions and part 3 is for system air flue chimneys.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland
and United Kingdom.
3
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1 Scope
This European Standard specifies the requirements and test methods for multiwall soot fire resistant system
chimneys, working under dry conditions, with corrosion resistance 3, with negative pressure (see EN 1443) in
which the products of combustion are conveyed to the atmosphere through clay/ceramic flue liners. Marking
and inspection are also covered by this standard.
This standard does not apply to structurally independent (free standing or self-supporting) system chimneys.
A soot fire resistant system chimney has the following items where appropriate:
clay/ceramic flue liners;
Insulation layer;
outer walls;
mortar for jointing flue liners;
mortar for jointing outer walls;
terminal;
chimney base;
cladding;
opening section;
cleaning and inspection door;
distance piece;
reinforcement.
The soot fire resistant chimney covers a combination of compatible chimney components, obtained or
specified from one manufacturing source with product responsibility for the whole chimney.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 998-2:2003, Specification for mortar for masonry – Part 2: Masonry mortar.
EN 1366-8, Fire resistance tests for service installations – Part 8: Smoke extraction ducts.
EN 1443:2003, Chimneys – General requirements.
EN 1457:1999, Chimneys – Clay/ceramic flue liners – Requirements and test methods.
EN 1806:2000, Chimneys – Clay/ceramic flue blocks for single wall chimneys –Requirements and test
methods.
4
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EN 1859, Chimneys – Metal chimneys – Test methods.
EN 12446:2003, Chimneys – Components – Concrete outer wall elements.
EN 13069:2005, Chimneys – Clay/ceramic outer walls for system chimneys – Requirements and test methods.
EN 13162:2001, Thermal insulation products for buildings – Factory made mineral wool (MW) products –
Specification.
EN 13216-1:2004, Chimneys –Test methods for system chimneys – Part 1: General test methods.
EN 13384-1, Chimneys - Thermal and fluid dynamic calculation methods – Part 1: Chimneys serving one
appliance.
EN 14297:2004, Chimneys – Freeze-thaw resistance test method for chimney products.
EN ISO 1182, Reaction to fire tests for building products – Non-combustibility test (ISO 1182:2002).
ISO 2859-1, Sampling procedures for inspection by attributes – Part 1: Sampling schemes indexed by
acceptance quality limit (AQL) for lot-by-lot inspection.
3 Terms and definitions
For the purposes of this European Standard, the terms and definitions given in EN 1443:2003 and
EN 13216-1:2004 and the following apply.
3.1
soot fire resistant multiwall system chimney
multiwall construction, consisting mainly of an outer wall, an insulation layer and a sootfire resistant inner
clay/ceramic flue liner. The combination of these components forms a sootfire resistant system chimney (see
Figure 1)
5
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EN 13063-1:2005 (E)
Key
1 Inner liner
2 Insulation layer
3 Outer wall
4 Cavities for back ventilation
5 Cavities for structural reinforcement
Figure 1 – Construction of a soot fire resistant system chimney
3.2
chimney base
section of the system chimney, situated at the bottom, which comprises an inspection opening with door
3.3
reinforced outer wall
outer wall having reinforcement to assist handling (not for structural stability)
3.4
structural reinforcement
additional strengthening for structural stability (in the outer wall)
3.5
freeze-thaw-resistance
ability of the product to resist the effects of freezing and thawing
3.6
opening section
flue liner which has an opening for cleaning and inspection or connection for another flue (junction)
3.7
cleaning and inspection door
door in outer wall element to allow cleaning and inspection of the chimney. There are two types of cleaning
and inspection doors (see Figure 2):
- a cleaning and inspection door combined with an opening section with inner door
- a cleaning and inspection door combined with an opening section without inner door
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Key
1 Cleaning and inspection door
2 Inner door of the opening section
3 Opening section
4 Insulation layer
5 Outer wall
Figure 2 - Examples of cleaning and inspection doors and the opening sections
3.8
distance piece
spacer to keep distance between outer wall element and insulation or inner liner
4 Shapes, dimensions and tolerances
4.1 Flue liners
4.1.1 General
Flue liners shall meet the requirements on size and tolerance of dimensions given in 7.1, 7.2, 7.3, 7.4, 7.5, 7.6
and 7.7 of EN 1457:1999.
4.1.2 External dimensions of flue liner
When tested in accordance with A.2.6, the external dimensions of flue liners measured on any cross section
shall not deviate more than ± 3 % of the manufacturer’s stated nominal external dimensions.
4.2 Insulation
The insulation layer shall meet the requirements on tolerance of dimensions given in 4.2.2 (length and width)
and 4.2.3 (thickness class T3) of EN 13162:2001.
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4.3 Outer wall elements
Outer wall elements shall fulfil the requirements on shapes and tolerances on dimensions given in:
concrete outer wall elements: EN 12446:2003, Clause 7
clay/ceramic outer walls: EN 13069:2005, Clause 6
metal outer walls: Annex B
4.4 Cleaning and inspection doors
Dimensions and tolerances shall be declared by the manufacturer.
5 Material requirements
5.1 General requirements for components
5.1.1 General
All components of soot fire resistant system chimneys shall be non combustible in accordance to
EN ISO 1182.
5.1.2 Clay/ceramic flue liners
Flue liners shall meet the requirements of EN 1457 clauses:
8.1 Straight flue liners (proof load);
8.3 Minimum load for inspection opening sections (proof load);
9.1 Initial test (gas tightness, thermal shock resistance and resistance to fire for straight flue liners);
9.2 Final gas tightness after thermal shock testing;
10 Acid resistance;
11 Water absorption and bulk density;
12 Sweeping resistance.
5.1.3 Maximum compressive strength for opening sections
When tested as described in A.2.3, components shall withstand a load of at least five times the manufacturer's
declared design load.
F = (χ × H × G)/100 (1)
where
F = minimum load (kN);
χ = safety factor = 5;
H = height of chimney (m);
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G = Weight per metre (kg/m).
NOTE The limiting factor of the maximum height of system chimneys is the compressive strength of the opening
section.
5.1.4 Jointing material for flue liners
5.1.4.1 Density
The density of jointing material shall not vary more than ± 10 % of the manufacturer declared value when
tested in accordance to A.2.2.2.
5.1.4.2 Compressive strength
²
The compressive strength shall be at least 10 N/mm when tested according to A.2.2.3.
5.1.5 Insulation
5.1.5.1 General
The insulation shall be to the manufacturer's specifications and shall be prefabricated and have an
independent permanent shape before and after being exposed to heat in operating conditions (e.g. blocks or
bonded loose material).
5.1.5.2 Density
The manufacturer shall declare the density of the insulation and this shall not vary by more than ± 10 % of the
declared value and shall be tested according to EN 1806:2000, 17.15.
5.1.5.3 Durability under soot fire conditions
When tested in accordance to A.2.1 the change in the outside surface temperature of the test sample after the
fourth cycle of heating shall not exceed 10 % of the maximum outside surface temperature of the sample of
the first cycle.
5.1.6 Outer wall elements
The outer wall elements shall fulfil EN 12446 for concrete outer wall elements, EN 13069 for clay/ceramic
outer wall or Annex B for stainless steel metal outer walls.
5.1.7 Jointing material for outer wall elements
Jointing materials used for jointing outer walls, where supplied with the system chimney, shall comply with the
system chimney manufacturer's declared specification and shall be at least M2,5 according to EN 998-2:2003,
5.3.1, Table 1.
5.1.8 Wind load
The free standing part of the chimney above the last lateral support of the soot fire resistant system chimney
2
shall withstand a wind load of 1,5 kN/m . The maximum permissible height of a chimney outside the building
of a soot fire resistant system chimney shall be calculated according to national calculation methods, taking
into account the tilt momentum of the outer wall element. Alternatively the tilt momentum of the complete
construction can be taken into account. A test method to evaluate the tilt momentum is given in A.2.4.
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5.2 Safety in use
5.2.1 Distance to combustible materials
5.2.1.1 General
The distance to combustible materials shall be tested in accordance with EN 13216-1:2004, 5.6. The distance
between the outer surface of the chimney and the adjacent combustible material shall be declared as G(xx),
where xx is the minimum distance in mm.
5.2.1.2 Operating conditions
The soot fire resistant system chimney shall be tested in accordance to the heat stress test method described
in EN 13216-1:2004, 5.6 for the required temperature types. The maximum surface temperature of
combustible materials adjacent to the test chimney shall not be greater than 85 °C, when related to an
ambient temperature of 20 °C.
5.2.1.3 Soot fire and thermal shock conditions
The soot fire resistant system chimney shall be tested in accordance to soot fire test method described in
EN 13216-1:2004, 5.6. The maximum surface temperature of combustible materials adjacent to the test
chimney shall not be greater than 100 °C, when related to an ambient temperature of 20 °C.
The classification of the resistance to fire is given in EN 13501-2.
5.2.2 Relative movement between flue liner and outer wall
After thermal testing (operating conditions and soot fire conditions) in accordance with EN 13216-1:2004, 5.6,
the final position after cooling down to room temperature of the upper flue liner shall be ± 5 mm to the original
position when tested according to EN 13216-1:2004, 5.2.
5.2.3 Thermal resistance
The thermal resistance value of the system chimney declared by the manufacturer shall be verified by testing
according to the test method of EN 13216-1:2004 (as the reference test method), 5.7, or calculation in
accordance with Annex C, both with inner surface temperature of the flue liner at 200 °C.
The designation of the thermal resistance shall be given as Ryy, where yy is the value in square metres Kelvin
2
per Watt multiplied by 100, rounded to the nearest integer (e.g.: R22 is R=0,22 m K/W).
NOTE The thermal resistance value can be used for calculation according to EN 13384-1.
5.2.4 Resistance to fire external to external
The resistance to fire external to external shall be tested according to EN 1366-8 for shafts and ducts. The
performance criteria of integrity and insulation shall be declared by the manufacturer as EI xxx for the
exposure outside to outside.
Examples are given in Table 1.
NOTE For fire classification see EN 13501-2.
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Table 1 – Fire resistance performance classes
Fire resistance performance classes Duration in minutes
EI 000
0 ≤ EI 000 < 30
EI 030 30 ≤ EI 030 < 60
EI 060
60 ≤ EI 060 < 90
EI 090 90 ≤ EI 090 < 120
EI 120
120 ≤ EI 120
5.3 Hygiene, health and environment
5.3.1 Gas tightness
When a chimney is tested according to the test methods described in EN 13216-1, the leakage rate shall not
be greater than that given in Table 2, both before and after the thermal performance test.
Table 2 - Leakage rate
Leakage rate/
Pressure type Test pressure flue surface area
3 -1 -2
Pa m s m
-3
N1 40 2x10
-3
N2 20 3x10
5.3.2 Durability
The soot fire resistant system chimneys with clay/ceramic flue liners which fulfil the requirements of corrosion
resistance for inner liners and jointing material are designated as D.3 as in EN 1443.
The mass loss of clay/ceramic flue liners when tested according to EN 1457:1999, 16.9 shall not exceed 5 %.
The jointing material of the flue liner shall be at least mortar M10 according to EN 998-2.
5.3.3 Flow resistance of inner liners and fittings
The flow resistance has to be measured according to EN 13216-1:2004, 5.10. The friction coefficient Ψ and
the mean roughness r shall be calculated.
NOTE The typical roughness value for clay/ceramic inner liners is r = 0,001 5m.
5.4 Cleaning and inspection doors
The increase of the surface temperature of the outer surface of the cleaning and inspection doors shall not
exceed 140 K during heat shock test and shall be in accordance with EN 13216-1:2004, 5.6.3. The distance to
combustible materials shall not be less than 400 mm for cleaning and inspection doors.
The leakage rate measured in the complete system with cleaning and inspection doors shall be in accordance
with prEN 13216–1 and shall not exceed the values given in Table 2.
The relative movement of the inner liner shall not be hindered by the inspection opening.
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NOTE Vapour and condensate resistance are not relevant as system chimneys to this standard are not designed to
operate under wet conditions.
5.5 Freeze/thaw resistance
The freeze/thaw resistance of the flue liner and the outer wall of the system chimney shall be tested according
to EN 14297. The product shall not present any damage of type 7, 8, 9 and 10 in accordance with
EN 14297:2004, Table 1.
The exposed section of a system chimney when covered with a waterproof rendering or cladding shall not be
tested for freeze/thaw resistance as far as it can be demonstrated that the internal section of the system
chimney is not exposed to freeze/thaw.
5.6 Temperature classes
Temperature classes are defined in EN 1443.
5.7 Pressure classes
Pressure classes shall be negative pressure in accordance with EN 1443.
6 Replacement of single components of the system chimney
If the manufacturer changes a part of the system, it is possible to replace single components as described
below. If the manufacturing process or material of a single component changes, it is also to be tested like a
replacement.
6.1 Change of flue liner
To change the type of flue liner, the following values shall to be compared to the original flue liner and shall
not deviate more than the values given in Table 3.
Table 3 – Requirements of flue liners for exchange
Characteristic of flue liner Requirement compared to Test method for comparison
originally used inner liner EN 1457
Tolerances on dimensions Equal or tighter Clause 7
Density Equal or denser Clause 11
Temperature Equal or higher 16.8
Soot fire resistance At least equal 16.8
Compressive strength Equal or higher 8.1
Acid resistance Max. mass loss 5 % 10
6.2 Change of opening sections
The opening sections have to be tested as described in A.2.3. The minimum load shall be equal to or more
than the original value.
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6.3 Change of insulation
To change the type of insulation, the following values shall to be compared to the original insulation and shall
not deviate more than the values given in Table 4.
Table 4 – Requirements of insulation for exchange
Characteristic of insulation Requirement compared to Test method for comparison
originally used insulation
Thermal conductivity Equal or lower EN 13162:2001, 4.2.1
Layer thickness Equal EN 13162:2001, 4.2.3
Durability Equal or greater A.2.1
6.4 Change of jointing materials for inner liners
To change the type of jointing materials for inner liners, the following values shall to be compared to the
original jointing material and shall not deviate more than the values given in Table 5.
Table 5 – Requirements of jointing materials for inner liners for exchange
Characteristic of jointing material Requirement compared to Test method for comparison
originally used jointing material
Compressive strength Equal or higher A.2.2.3.
6.5 Change of outer wall elements
If a concrete outer wall element meets the requirements of EN 12446, it can be changed in the system after
testing in accordance to EN 12446 providing that it meets the same requirements. If other material outer wall
elements are changed, the soot fire resistant system chimney shall be type tested according to 10.2.
6.6 Change of cleaning and inspection doors
If a cleaning and inspection door shall be tested separately from the initial type test of the system chimney
(e.g. for exchange of component or use in more than one system) the doors have to be tested according to
A.2.5.
The increase of surface temperature before and after thermal testing shall be less than 140 K. The gas
tightness before and after thermal testing shall be within the leakage rate given in Table 2. The movement of
the inner liner shall not be hindered by the door.
7 Designation
The following shall be used for the designation of system chimneys for soot fire-resistance:
denomination;
standard number;
temperature class;
pressure class;
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resistance to condensate class;
corrosion resistance class;
sootfire resistance class followed by the distance to combustible materials.
Typical example:
System chimney - EN 13063 -1 T400 N1 D 3 G50
Denomination
Standard number
Temperature class
Pressure class
Resistance to condensate class
Corrosion resistance class
Sootfire resistance class
followed by the distance to
combustible materials
8 Product information
The installation instructions shall be available in the language of the country in which the product is sold and
shall meet the criteria, if stated, in the national building regulations.
The following information shall be included:
manufacturer identification;
product designation with explanation;
installation drawing typical of the application;
method of jointing the components;
method of installing sections or fittings and accessories;
minimum distance to combustibles;
limitations of height and location of exposed section of the chimney;
location of the inspection doors;
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values for performance calculation according to EN 13384-1;
• nominal temperature of the chimney;
• gas tightness of the chimney;
• internal size of the inner liner (diameter or length and width);
• external size of the chimney (length and width or diameter);
• thermal resista
...
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Chimneys - System chimneys with clay/ceramic flue liners - Part 1: Requirements and test methods for sootfire resistanceConduits de fumées - Conduits-systémes avec conduit intérieur en terre cuite/céramique - Partie 1: Exigences et méthodes d'essai relatives a la détermination de la résistance au feu de cheminéeAbgasanlagen - System-Abgasanlagen mit Keramik-Innenrohren - Teil 1: Anforderungen und Prüfungen für RußbrandbeständigkeitTa slovenski standard je istoveten z:EN 13063-1:2005SIST EN 13063-1:2006en91.060.40Dimniki, jaški, kanaliChimneys, shafts, ductsICS:SLOVENSKI
STANDARDSIST EN 13063-1:200601-maj-2006
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13063-1December 2005ICS 91.060.40 English VersionChimneys - System chimneys with clay/ceramic flue liners - Part1: Requirements and test methods for sootfire resistanceConduits de fumées - Conduits-systémes avec conduitintérieur en terre cuite/céramique résistant au feu decheminée - Partie 1: Exigences et méthodes d'essaiAbgasanlagen - System-Abgasanlagen mit Keramik-Innenrohren - Teil 1: Anforderungen und Prüfungen fürRußbrandbeständigkeitThis European Standard was approved by CEN on 2 September 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2005 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13063-1:2005: E
EN 13063-1:2005 (E) 2 Contents page Foreword.3 1 Scope.4 2 Normative references.4 3 Terms and definitions.5 4 Shapes, dimensions and tolerances.7 4.1 Flue liners.7 4.2 Insulation.7 4.3 Outer wall elements.8 4.4 Cleaning and inspection doors.8 5 Material requirements.8 5.1 General requirements for components.8 5.2 Safety in use.10 5.3 Hygiene, health and environment.11 5.4 Cleaning and inspection doors.11 5.5 Freeze/thaw resistance.12 5.6 Temperature classes.12 5.7 Pressure classes.12 6 Replacement of single components of the system chimney.12 6.1 Change of flue liner.12 6.2 Change of opening sections.12 6.3 Change of insulation.13 6.4 Change of jointing materials for inner liners.13 6.5 Change of outer wall elements.13 6.6 Change of cleaning and inspection doors.13 7 Designation.13 8 Product information.14 9 Marking and labelling.15 10 Evaluation of conformity.15 10.1 General.15 10.2 Components.15 10.3 Initial type testing of soot fire resistant system chimneys.16 10.4 Exchange of components.16 10.5 Factory production control.17 Annex A (normative)
Test methods.18 Annex B (normative)
Stainless steel outer walls.24 Annex C (normative)
Thermal resistance of the system chimney.25 Annex D (normative)
Sampling procedures for an AQL of 10 % and inspection level S2.26 Annex ZA (informative)
Clauses of this European Standard addressing the provisions of the EU Construction Product Directive.30 Bibliography.37
EN 13063-1:2005 (E) 3 Foreword This European Standard (EN 13063-1:2005) has been prepared by Technical Committee CEN/TC 166 “Chimneys”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2006, and conflicting national standards shall be withdrawn at the latest by September 2007. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA which is an integral part of this document. This standard is part 1 of a series of standards for system chimneys with clay/ceramic flue liners. Part 2 is for system chimneys working under wet conditions and part 3 is for system air flue chimneys. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EN 13063-1:2005 (E) 4 1 Scope This European Standard specifies the requirements and test methods for multiwall soot fire resistant system chimneys, working under dry conditions, with corrosion resistance 3, with negative pressure (see EN 1443) in which the products of combustion are conveyed to the atmosphere through clay/ceramic flue liners. Marking and inspection are also covered by this standard. This standard does not apply to structurally independent (free standing or self-supporting) system chimneys. A soot fire resistant system chimney has the following items where appropriate: clay/ceramic flue liners; Insulation layer; outer walls; mortar for jointing flue liners; mortar for jointing outer walls; terminal; chimney base; cladding; opening section; cleaning and inspection door; distance piece; reinforcement. The soot fire resistant chimney covers a combination of compatible chimney components, obtained or specified from one manufacturing source with product responsibility for the whole chimney. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 998-2:2003, Specification for mortar for masonry – Part 2: Masonry mortar. EN 1366-8, Fire resistance tests for service installations – Part 8: Smoke extraction ducts. EN 1443:2003, Chimneys – General requirements. EN 1457:1999, Chimneys – Clay/ceramic flue liners – Requirements and test methods. EN 1806:2000, Chimneys – Clay/ceramic flue blocks for single wall chimneys –Requirements and test methods.
EN 13063-1:2005 (E) 5 EN 1859, Chimneys – Metal chimneys – Test methods. EN 12446:2003, Chimneys – Components – Concrete outer wall elements. EN 13069:2005, Chimneys – Clay/ceramic outer walls for system chimneys – Requirements and test methods. EN 13162:2001, Thermal insulation products for buildings – Factory made mineral wool (MW) products – Specification. EN 13216-1:2004, Chimneys –Test methods for system chimneys – Part 1: General test methods. EN 13384-1, Chimneys - Thermal and fluid dynamic calculation methods – Part 1: Chimneys serving one appliance. EN 14297:2004, Chimneys – Freeze-thaw resistance test method for chimney products. EN ISO 1182, Reaction to fire tests for building products – Non-combustibility test (ISO 1182:2002). ISO 2859-1, Sampling procedures for inspection by attributes – Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection.
3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN 1443:2003 and
EN 13216-1:2004 and the following apply. 3.1 soot fire resistant multiwall system chimney multiwall construction, consisting mainly of an outer wall, an insulation layer and a sootfire resistant inner clay/ceramic flue liner. The combination of these components forms a sootfire resistant system chimney (see Figure 1)
EN 13063-1:2005 (E) 6
Key 1 Inner liner 2 Insulation layer 3 Outer wall 4 Cavities for back ventilation 5 Cavities for structural reinforcement Figure 1 – Construction of a soot fire resistant system chimney 3.2 chimney base section of the system chimney, situated at the bottom, which comprises an inspection opening with door 3.3 reinforced outer wall outer wall having reinforcement to assist handling (not for structural stability) 3.4 structural reinforcement additional strengthening for structural stability (in the outer wall) 3.5 freeze-thaw-resistance ability of the product to resist the effects of freezing and thawing 3.6 opening section flue liner which has an opening for cleaning and inspection or connection for another flue (junction) 3.7 cleaning and inspection door door in outer wall element to allow cleaning and inspection of the chimney. There are two types of cleaning and inspection doors (see Figure 2): - a cleaning and inspection door combined with an opening section with inner door - a cleaning and inspection door combined with an opening section without inner door
EN 13063-1:2005 (E) 7
Key 1 Cleaning and inspection door 2 Inner door of the opening section 3 Opening section 4 Insulation layer 5 Outer wall Figure 2 - Examples of cleaning and inspection doors and the opening sections 3.8 distance piece spacer to keep distance between outer wall element and insulation or inner liner 4 Shapes, dimensions and tolerances 4.1 Flue liners 4.1.1 General Flue liners shall meet the requirements on size and tolerance of dimensions given in 7.1, 7.2, 7.3, 7.4, 7.5, 7.6 and 7.7 of EN 1457:1999. 4.1.2 External dimensions of flue liner When tested in accordance with A.2.6, the external dimensions of flue liners measured on any cross section shall not deviate more than ± 3 % of the manufacturer’s stated nominal external dimensions. 4.2 Insulation The insulation layer shall meet the requirements on tolerance of dimensions given in 4.2.2 (length and width) and 4.2.3 (thickness class T3) of EN 13162:2001.
EN 13063-1:2005 (E) 8 4.3 Outer wall elements Outer wall elements shall fulfil the requirements on shapes and tolerances on dimensions given in: concrete outer wall elements:
EN 12446:2003, Clause 7 clay/ceramic outer walls:
EN 13069:2005, Clause 6 metal outer walls:
Annex B 4.4 Cleaning and inspection doors Dimensions and tolerances shall be declared by the manufacturer. 5 Material requirements 5.1 General requirements for components 5.1.1 General All components of soot fire resistant system chimneys shall be non combustible in accordance to
EN ISO 1182. 5.1.2 Clay/ceramic flue liners Flue liners shall meet the requirements of EN 1457 clauses: 8.1 Straight flue liners (proof load); 8.3 Minimum load for inspection opening sections (proof load); 9.1 Initial test (gas tightness, thermal shock resistance and resistance to fire for straight flue liners); 9.2 Final gas tightness after thermal shock testing; 10 Acid resistance; 11 Water absorption and bulk density; 12 Sweeping resistance. 5.1.3 Maximum compressive strength for opening sections When tested as described in A.2.3, components shall withstand a load of at least five times the manufacturer's declared design load. F
=
(χ × H × G)/100 (1) where F
=
minimum load
(kN); χ
=
safety factor
=
5; H
=
height of chimney
(m);
EN 13063-1:2005 (E) 9 G
=
Weight per metre
(kg/m). NOTE The limiting factor of the maximum height of system chimneys is the compressive strength of the opening section. 5.1.4 Jointing material for flue liners 5.1.4.1 Density The density of jointing material shall not vary more than ± 10 % of the manufacturer declared value when tested in accordance to A.2.2.2. 5.1.4.2 Compressive strength The compressive strength shall be at least 10 N/mm² when tested according to A.2.2.3. 5.1.5 Insulation 5.1.5.1 General The insulation shall be to the manufacturer's specifications and shall be prefabricated and have an independent permanent shape before and after being exposed to heat in operating conditions (e.g. blocks or bonded loose material). 5.1.5.2 Density The manufacturer shall declare the density of the insulation and this shall not vary by more than ± 10 % of the declared value and shall be tested according to EN 1806:2000, 17.15. 5.1.5.3 Durability under soot fire conditions When tested in accordance to A.2.1 the change in the outside surface temperature of the test sample after the fourth cycle of heating shall not exceed 10 % of the maximum outside surface temperature of the sample of the first cycle. 5.1.6 Outer wall elements The outer wall elements shall fulfil EN 12446 for concrete outer wall elements, EN 13069 for clay/ceramic outer wall or Annex B for stainless steel metal outer walls. 5.1.7 Jointing material for outer wall elements Jointing materials used for jointing outer walls, where supplied with the system chimney, shall comply with the system chimney manufacturer's declared specification and shall be at least M2,5 according to EN 998-2:2003, 5.3.1, Table 1. 5.1.8 Wind load The free standing part of the chimney above the last lateral support of the soot fire resistant system chimney shall withstand a wind load of 1,5 kN/m2. The maximum permissible height of a chimney outside the building of a soot fire resistant system chimney shall be calculated according to national calculation methods, taking into account the tilt momentum of the outer wall element. Alternatively the tilt momentum of the complete construction can be taken into account. A test method to evaluate the tilt momentum is given in A.2.4.
EN 13063-1:2005 (E) 10 5.2 Safety in use 5.2.1 Distance to combustible materials 5.2.1.1 General The distance to combustible materials shall be tested in accordance with EN 13216-1:2004, 5.6. The distance between the outer surface of the chimney and the adjacent combustible material shall be declared as G(xx), where xx is the minimum distance in mm. 5.2.1.2 Operating conditions The soot fire resistant system chimney shall be tested in accordance to the heat stress test method described in EN 13216-1:2004, 5.6 for the required temperature types. The maximum surface temperature of combustible materials adjacent to the test chimney shall not be greater than 85 °C, when related to an ambient temperature of 20 °C. 5.2.1.3 Soot fire and thermal shock conditions The soot fire resistant system chimney shall be tested in accordance to soot fire test method described in
EN 13216-1:2004, 5.6. The maximum surface temperature of combustible materials adjacent to the test chimney shall not be greater than 100 °C, when related to an ambient temperature of 20 °C. The classification of the resistance to fire is given in EN 13501-2. 5.2.2 Relative movement between flue liner and outer wall After thermal testing (operating conditions and soot fire conditions) in accordance with EN 13216-1:2004, 5.6, the final position after cooling down to room temperature of the upper flue liner shall be ± 5 mm to the original position when tested according to EN 13216-1:2004, 5.2. 5.2.3 Thermal resistance The thermal resistance value of the system chimney declared by the manufacturer shall be verified by testing according to the test method of EN 13216-1:2004 (as the reference test method), 5.7, or calculation in accordance with Annex C, both with inner surface temperature of the flue liner at 200 °C. The designation of the thermal resistance shall be given as Ryy, where yy is the value in square metres Kelvin per Watt multiplied by 100, rounded to the nearest integer (e.g.: R22 is R=0,22 m2K/W). NOTE The thermal resistance value can be used for calculation according to EN 13384-1. 5.2.4 Resistance to fire external to external The resistance to fire external to external shall be tested according to EN 1366-8 for shafts and ducts. The performance criteria of integrity and insulation shall be declared by the manufacturer as EI xxx for the exposure outside to outside. Examples are given in Table 1. NOTE For fire classification see EN 13501-2.
EN 13063-1:2005 (E) 11 Table 1 – Fire resistance performance classes Fire resistance performance classes Duration in minutes EI 000 0 ≤ EI 000 < 30 EI 030 30 ≤ EI 030 < 60 EI 060 60 ≤ EI 060 < 90 EI 090 90 ≤ EI 090 < 120 EI 120 120 ≤ EI 120
5.3 Hygiene, health and environment 5.3.1 Gas tightness When a chimney is tested according to the test methods described in EN 13216-1, the leakage rate shall not be greater than that given in Table 2, both before and after the thermal performance test. Table 2 - Leakage rate
Pressure type
Test pressure Pa Leakage rate/ flue surface area m3s -1m-2 N1 40 2x10-3 N2 20 3x10-3
5.3.2 Durability The soot fire resistant system chimneys with clay/ceramic flue liners which fulfil the requirements of corrosion resistance for inner liners and jointing material are designated as D.3 as in EN 1443. The mass loss of clay/ceramic flue liners when tested according to EN 1457:1999, 16.9 shall not exceed 5 %. The jointing material of the flue liner shall be at least mortar M10 according to EN 998-2. 5.3.3 Flow resistance of inner liners and fittings The flow resistance has to be measured according to EN 13216-1:2004, 5.10. The friction coefficient Ψ and the mean roughness r shall be calculated. NOTE The typical roughness value for clay/ceramic inner liners is r = 0,001 5m. 5.4 Cleaning and inspection doors The increase of the surface temperature of the outer surface of the cleaning and inspection doors shall not exceed 140 K during heat shock test and shall be in accordance with EN 13216-1:2004, 5.6.3. The distance to combustible materials shall not be less than 400 mm for cleaning and inspection doors. The leakage rate measured in the complete system with cleaning and inspection doors shall be in accordance with prEN 13216–1 and shall not exceed the values given in Table 2. The relative movement of the inner liner shall not be hindered by the inspection opening.
EN 13063-1:2005 (E) 12 NOTE Vapour and condensate resistance are not relevant as system chimneys to this standard are not designed to operate under wet conditions. 5.5 Freeze/thaw resistance The freeze/thaw resistance of the flue liner and the outer wall of the system chimney shall be tested according to EN 14297. The product shall not present any damage of type 7, 8, 9 and 10 in accordance with
EN 14297:2004, Table 1. The exposed section of a system chimney when covered with a waterproof rendering or cladding shall not be tested for freeze/thaw resistance as far as it can be demonstrated that the internal section of the system chimney is not exposed to freeze/thaw. 5.6 Temperature classes Temperature classes are defined in EN 1443. 5.7 Pressure classes Pressure classes shall be negative pressure in accordance with EN 1443. 6 Replacement of single components of the system chimney If the manufacturer changes a part of the system, it is possible to replace single components as described below. If the manufacturing process or material of a single component changes, it is also to be tested like a replacement. 6.1 Change of flue liner To change the type of flue liner, the following values shall to be compared to the original flue liner and shall not deviate more than the values given in Table 3. Table 3 – Requirements of flue liners for exchange Characteristic of flue liner Requirement compared to originally used inner liner Test method for comparison
EN 1457 Tolerances on dimensions Equal or tighter Clause 7 Density Equal or denser Clause 11 Temperature Equal or higher 16.8 Soot fire resistance At least equal 16.8 Compressive strength Equal or higher 8.1 Acid resistance Max. mass loss 5 % 10
6.2 Change of opening sections The opening sections have to be tested as described in A.2.3. The minimum load shall be equal to or more than the original value.
EN 13063-1:2005 (E) 13 6.3 Change of insulation To change the type of insulation, the following values shall to be compared to the original insulation and shall not deviate more than the values given in Table 4. Table 4 – Requirements of insulation for exchange Characteristic of insulation Requirement compared to originally used insulation Test method for comparison Thermal conductivity Equal or lower EN 13162:2001, 4.2.1 Layer thickness Equal EN 13162:2001, 4.2.3 Durability Equal or greater A.2.1
6.4 Change of jointing materials for inner liners To change the type of jointing materials for inner liners, the following values shall to be compared to the original jointing material and shall not deviate more than the values given in Table 5. Table 5 – Requirements of jointing materials for inner liners for exchange Characteristic of jointing material Requirement compared to originally used jointing material Test method for comparison Compressive strength Equal or higher A.2.2.3.
6.5 Change of outer wall elements If a concrete outer wall element meets the requirements of EN 12446, it can be changed in the system after testing in accordance to EN 12446 providing that it meets the same requirements. If other material outer wall elements are changed, the soot fire resistant system chimney shall be type tested according to 10.2. 6.6 Change of cleaning and inspection doors If a cleaning and inspection door shall be tested separately from the initial type test of the system chimney (e.g. for exchange of component or use in more than one system) the doors have to be tested according to A.2.5. The increase of surface temperature before and after thermal testing shall be less than 140 K. The gas tightness before and after thermal testing shall be within the leakage rate given in Table 2. The movement of the inner liner shall not be hindered by the door. 7 Designation The following shall be used for the designation of system chimneys for soot fire-resistance: denomination; standard number; temperature class; pressure class;
EN 13063-1:2005 (E) 14 resistance to condensate class; corrosion resistance class; sootfire resistance class followed by the distance to combustible materials. Typical example: System chimney - EN 13063 -1
T400
N1
D
3
G50
Denomination
Standard number
Temperature class
Pressure class
Resistance to condensate class
Corrosion resistance class
Sootfire resistance class followed by the distance to combustible materials
8 Product information The installation instructions shall be available in the language of the country in which the product is sold and shall meet the criteria, if stated, in the national building regulations. The following information shall be included: manufacturer identification; product designation with explanation; installation drawing typical of the application; method of jointing the components; method of installing sections or fittings and accessories; minimum distance to combustibles; limitations of height and location of exposed section of the chimney; location of the inspection doors;
EN 13063-1:2005 (E) 15 values for performance calculation according to EN 13384-1; • nominal temperature of the chimney; • gas tightness of the chimney; • internal size of the inner liner (diameter or length and width); • external size of the chimney (length and width or diameter); • thermal resistance of the chimney; • roughness of the inner liner; • coefficient of flow resistance due to a directional change in the flue. 9 Marking and labelling The manufacturer shall make available a chimney plate made of a durable material that shall include the following information: name or trademark of the manufacturer, engraved or indelibly marked; nominal size; date of manufacturing or batch number; space for installer data and date of installation. NOTE For CE marking and labelling see ZA.3. 10 Evaluation of conformity 10.1 General The conformity of the soot fire system resistant chimneys to the requirements of this standard and with the stated values (including classes) shall be demonstrated by: initial type testing; factory production control by the manufacturer, including product assessment. For the purposes of testing, the soot fire resistant system chimneys may be grouped into families, where it is considered that the selected property/properties is/are common to all the soot fire resistant system chimneys within that family. 10.2 Components Soot fire resistant system chimneys contain components that have been already evaluated for conformity according to their relevant product standards and shall not be further tested for conformity: clay/ceramic inner liners
EN 1457 clay/ceramic outer wall elements
EN 13069
EN 13063-1:2005 (E) 16 concrete outer wall elements
EN 12446 metal outer wall elements
Annex B 10.3 Initial type testing of soot fire resistant system chimneys Type tests for the required characteristics given in Table 6 shall be performed initially together with factory production control. The test sequence according to A.1 shall be carried out on one size of flue liner for each geometrical configuration e.g. circular, square, rectangular. For circular flue liners the size to be tested shall be
200 mm ± 50 mm internal diameter. For other geometrical configurations the flue liner shall have an equivalent cross-sectional area range. All other tests of Table 6, which are not include
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