SIST EN 12629-5-1:2004
(Main)Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis
Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis
This European Standard applies to machines for vertical manufacture of pipes, manholes and similar elements from concrete.
This European Standard deals with the significant hazards listed in clause 4, when used as intended under the conditions foreseen by the manufacturer. This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards, except noise hazards.
NOTE Amendment is under preparation to deal with noise, in particular for measures to reduce noise at source and a noise test code including noise declaration.
This standard establishes safety requirements and/or methods of protection which applies to these machines.
This European standard applies to the pipe making machines manufacturing in the vertical axis which may form an integral part of a pipe making process plant.
See 1.4 of EN 12629-1:2000.
Maschinen für die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler Lage
1.1 Diese Europäische Norm gilt für Maschinen zur Herstellung von Rohren, Schächten und ähnlichen Beton-elementen in vertikaler Lage.
1.2 Diese Europäische Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefähr-dungsereignisse (siehe Abschnitt 4), die auf diese Maschinen zutreffen, wenn sie bestimmungsgemäß und ent-sprechend den vorhersehbaren Bedingungen des Herstellers verwendet werden. Diese Europäische Norm spezifi-ziert die entsprechenden technischen Maßnahmen zur Beseitigung oder Verminderung der Risiken, die von diesen Gefährdungen ausgehen, außer Gefährdungen durch Lärm.
ANMERKUNG Eine Änderung ist in Vorbereitung, die Lärm behandelt sowie insbesondere Maßnahmen zur Lärmminderung an der Quelle und ein Geräuschmessverfahren einschließlich der Angabe von Geräuschemissionswerten.
Diese Norm behandelt Sicherheitsanforderungen und/oder Schutzmaßnahmen, die für diese Maschinen gelten.
1.3 Diese Europäische Norm gilt für Beton-Rohrmaschinen mit Fertigung in vertikaler Lage, die als integraler Bestandteil einer Rohrherstellungsanlage dienen können.
1.4 Siehe 1.4 von EN 12629-1:2000.
Machines pour la fabrication de produits de construction en béton et silico-calcaire - Sécurité - Partie 5-1: Machines pour la fabrication de tuyaux dans l'axe vertical
1.1 La présente Norme européenne s'applique aux machines utilisées pour la fabrication verticale de tuyaux, trous d'homme et produits similaires en béton.
1.2 La présente Norme européenne traite les phénomenes dangereux significatifs relatifs a ces machines listés dans l'Article 4, lorsqu'elles sont utilisées normalement et dans les conditions prévues par le constructeur. Cette Norme européenne spécifie les mesures techniques appropriées permettant d'éliminer ou de réduire les risques dus aux phénomenes dangereux significatifs, a l'exception du bruit.
NOTE Un amendement est en préparation pour traiter du bruit, en particulier les moyens de réduction du bruit a la source et un code d'essai de bruit qui comprend la déclaration de bruit.
La présente norme spécifie les prescriptions de sécurité et/ou méthodes de protection qui s'appliquent a ces machines.
1.3 La présente Norme européenne s'applique aux machines de fabrication des tuyaux travaillant sur l'axe vertical qui peuvent former partie intégrante d'une installation de fabrication de tuyaux.
1.4 Voir 1.4 de l'EN 12629-1:2000.
Stroji za izdelavo gradbenih proizvodov iz betona in apnenega peščenca - Varnost - 5-1. del: Stroji za izdelavo cevi po navpični osi
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Maschinen für die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler LageMachines pour la fabrication de produits de construction en béton et silico-calcaire - Sécurité - Partie 5-1: Machines pour la fabrication de tuyaux dans l'axe verticalMachines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis91.220Gradbena opremaConstruction equipmentICS:Ta slovenski standard je istoveten z:EN 12629-5-1:2003SIST EN 12629-5-1:2004en01-september-2004SIST EN 12629-5-1:2004SLOVENSKI
STANDARD
SIST EN 12629-5-1:2004
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 12629-5-1December 2003ICS 91.220English versionMachines for the manufacture of constructional products fromconcrete and calcium-silicate - Safety - Part 5-1: Pipe makingmachines manufacturing in the vertical axisMachines pour la fabrication de produits de construction enbéton et silico-calcaire - Sécurité - Partie 5-1: Machinespour la fabrication de tuyaux dans l'axe verticalMaschinen für die Herstellung von Bauprodukten aus Betonund Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler LageThis European Standard was approved by CEN on 3 November 2003.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and UnitedKingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2003 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 12629-5-1:2003: ESIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)2ContentsForeword.3Introduction.41Scope.52Normative references.53Terms and definitions.54List of significant hazards.75Safety requirements and/or measures.135.1General.135.2Loss of stability of the pipe during transportation.155.3Machine pit.156Verification of safety requirements and/or measures.157Information for use.158Marking.16Annex A (informative)
Definitions of terms.17Annex B (informative)
Hazard zones.21Annex ZA (informative)
Relationship of this document with EC Directives.25Bibliography.26SIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)3ForewordThis document (EN 12629-5-1:2003) has been prepared by Technical Committee CEN/TC 151 "Constructionequipment and building material machines - Safety", the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publication of an identical text orby endorsement, at the latest by June 2004, and conflicting national standards shall be withdrawn at the latest byJune 2004.This document has been prepared under a mandate given to CEN by the European Commission and the EuropeanFree Trade Association, and supports essential requirements of EU Directive(s).The series "Machines for the manufacture of constructional products from concrete and calcium - silicate - Safety"consists of following parts :Part 1:Common requirementsPart 2:Block making machinesPart 3:Slide and turntable machinesPart 4:Concrete rooftile making machinesPart 5-1:Concrete pipe machines manufacturing in the vertical axis.Part 5-2:Concrete pipe machines manufacturing in the horizontal axisPart 5-3:Pipe prestressing machinesPart 5-4:Concrete pipe coating machinesPart 6:Stationary and mobile equipment for the manufacture of precast reinforced productsPart 7:Stationary and mobile equipment for the benched manufacture of prestressed productsPart 8:Machines and equipment for the manufacture of constructional products from calcium silicate (andconcrete).Annex A is informative and contains "Definitions of terms", annex B is informative and contains "Hazard zones".According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal,Slovakia, Spain, Sweden, Switzerland and the United Kingdom.SIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)4IntroductionThis European Standard is a Type C-standard as stated in EN 1070.The machinery concerned and the extend to which hazards, hazardous situations and events are covered areindicated in the scope of this Standard.When provisions of this type C standard are different from those which are stated in type A or B standards, theprovisions of this type C standard take precedence over the provisions of the other standards, for machines thathave been designed and built according to the provisions of this type C standard.Reference to pertinent standards of this kind is made were such standards are applicable and so far necessary.SIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)51 Scope1.1This European Standard applies to machines for vertical manufacture of pipes, manholes and similarelements from concrete.1.2This European Standard deals with the significant hazards listed in clause 4, when used as intended underthe conditions foreseen by the manufacturer. This European Standard specifies the appropriate technical measuresto eliminate or reduce risks arising from the significant hazards, except noise hazards.NOTEAmendment is under preparation to deal with noise, in particular for measures to reduce noise at source and a noisetest code including noise declaration.This standard establishes safety requirements and/or methods of protection which applies to these machines.1.3This European standard applies to the pipe making machines manufacturing in the vertical axis which mayform an integral part of a pipe making process plant.1.4See 1.4 of EN 12629-1:2000.2 Normative referencesThis European Standard incorporates by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text and the publications are listed hereafter. Fordated references, subsequent amendments to or revisions of any of these publications apply to this EuropeanStandard only when incorporated in it by amendment or revision. For undated references the latest edition of thepublication referred to applies (including amendments).EN 1050:1996, Safety of machinery - Principle for risk assessment.EN 1070:1998, Safety of machinery – Terminology.EN 12629-1:2000, Machines for the manufacture of constructional products from concrete and calcium-silicate –Safety – Part 1: Common requirements.3 Terms and definitionsFor the purposes of this European Standard, the terms and definitions given in EN 1070:1998 and the followingapply. Other, more general, terms and definitions are contained in EN 12629-1 "Common requirements"3.1Product3.1.1pipehollow body manufactured from concrete, which may or may not contain reinforcing material. It is predominantlyused in conjunction with other concrete pipes as an underground pipeline, in order to convey liquids(See also 3.1.7 of EN 12629-1:2000)3.1.2manholehollow body manufactured from concrete and e.g. used in conjunction with other manholes to form vertical accessto an underground pipeline; or for conveying liquids to an underground pipeline. It is often manufactured with cast-in steps as means for accessSIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)63.2pipe making machinemachine which fabricates pipes, manholes and similar elements.The vertical pipe making machines are divided into the following types as shown in annex A :Type 1Fully automatic machine type with auxiliary automation equipment
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for pipes and similar elements (SeeFigure A.1)Type 2Semi-automatic type of machine (works with crane for demoulding) that can have more casting stations –for pipes, manholes and similar elements (See Figure A.2)Type 3Fully automatic machine type with auxiliary automation equipment – mainly for manholes (See FigureA.3)Type 4Fully automatic machine type with auxiliary automation equipment (works with crane or forklift truck fordemoulding) – for pipes (See Figure A.4)3.3mixture feed equipmentequipment which is integral with the pipe making machine for the receiving and transfer of the mixture to thecasting station3.4casting mouldcomponent consisting of a pallet or base ring, inner former and an outer shell, the concrete pipe is formed in thespace between the inner former and the shell3.5packerheadrotating device which passes through the mould to distribute and compact the concrete within the casting mould3.6casting stationpart of the pipe-making machine which consists of the casting mould(s) and associated fixtures where the pipes areformed3.7machine pitpart of the machine which is below floor level and can contain part of the casting station3.8automatic pallet feeding unitdevice which is an integral part of the machine, which automatically supplies pallets or base rings to the castingmould or casting station3.9automatic reinforcing material feederDevice which is an integral part of the machine, which automatically supplies reinforcing elements to the castingstation.3.10automatic pipe accessory feederDevice which is an integral part of the machine, which automatically supplies pipe accessories which are notconcrete (i.e. step-irons, lifting anchors) to positions within the casting station.SIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)73.11integrated pipe off-bearer/transportation unitDevice which is an integral part of the machine, which automatically removes the finished pipe from the castingstation.3.12rotating platformDevice which is an integral part of the machine, which automatically removes the finished pipe. On some machinesit removes the pipe, which is still in the casting mould, and at the same time inserts an empty casting mould into thecasting station.4 List of significant hazardsThis clause contains all hazards, as far as they are dealt with in this European Standard, identified by riskassessment significant for this type of machinery and which require action to eliminate or reduce risk.Mechanical hazards - see informative annex B. The annex illustrates examples of common machine types.SIST EN 12629-5-1:2004
EN 12629-5-1:2003 (E)8Table 1 — List of hazards and hazardous situationsHAZARD ZONES
(see informative annex B)Mechanical hazardsas per annex A of EN 1050:1996List of hazards and hazardous situationsFigure B.1(Type 1)Figure B.2(Type 2)Figure B.3(Type 3)Figure B.4(Type 4)- Between fixed and moving parts in the mixture feedmech
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