Petroleum and natural gas industries - Aluminium alloy drill pipe (ISO 15546:2002)

Erdöl- und Erdgasindustrie - Bohrrohre aus Aluminiumlegierungen (ISO 15546:2002)

Industries du pétrole et du gaz naturel - Tige de forage en alliage d'aluminium (ISO 15546:2002)

Petroleum and natural gas industries - Aluminium alloy drill pipe (ISO 15546:2002)

General Information

Status
Withdrawn
Publication Date
30-Apr-2004
Withdrawal Date
13-Jun-2007
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
14-Jun-2007
Due Date
07-Jul-2007
Completion Date
14-Jun-2007

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SLOVENSKI STANDARD
SIST EN ISO 15546:2004
01-maj-2004
Petroleum and natural gas industries - Aluminium alloy drill pipe (ISO 15546:2002)
Petroleum and natural gas industries - Aluminium alloy drill pipe (ISO 15546:2002)
Erdöl- und Erdgasindustrie - Bohrrohre aus Aluminiumlegierungen (ISO 15546:2002)
Industries du pétrole et du gaz naturel - Tige de forage en alliage d'aluminium (ISO
15546:2002)
Ta slovenski standard je istoveten z: EN ISO 15546:2002
ICS:
75.180.10 Oprema za raziskovanje in Exploratory and extraction
odkopavanje equipment
77.150.10 Aluminijski izdelki Aluminium products
SIST EN ISO 15546:2004 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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EUROPEAN STANDARD
EN ISO 15546
NORME EUROPÉENNE
EUROPÄISCHE NORM
December 2002
ICS 75.180.10; 77.150.10
English version
Petroleum and natural gas industries - Aluminium alloy drill pipe
(ISO 15546:2002)
Industries du pétrole et du gaz naturel - Tige de forage en
alliage d'aluminium (ISO 15546:2002)
This European Standard was approved by CEN on 27 November 2002.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15546:2002 E
worldwide for CEN national Members.

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EN ISO 15546:2002 (E)
Foreword
This document (EN ISO 15546:2002) has been prepared by Technical Committee ISO/TC 67
"Materials, equipment and offshore structures for petroleum and natural gas industries" in
collaboration with Technical Committee CEN/TC 12 "Materials, equipment and offshore
structures for petroleum and natural gas industries", the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by June 2003, and conflicting national
standards shall be withdrawn at the latest by June 2003.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg,
Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
NOTE FROM CMC  The foreword is susceptible to be amended on reception of the German
language version. The confirmed or amended foreword, and when appropriate, the normative
annex ZA for the references to international publications with their relevant European
publications will be circulated with the German version.
Endorsement notice
The text of ISO 15546:2002 has been approved by CEN as EN ISO 15546:2002 without any
modifications.
2

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INTERNATIONAL ISO
STANDARD 15546
First edition
2002-12-15

Petroleum and natural gas industries —
Aluminium alloy drill pipe
Industries du pétrole et du gaz naturel — Tige de forage en alliage
d'aluminium




Reference number
ISO 15546:2002(E)
©
ISO 2002

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ISO 15546:2002(E)
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©  ISO 2002
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
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Published in Switzerland

ii © ISO 2002 — All rights reserved

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ISO 15546:2002(E)
Contents Page
Foreword. iv
Introduction . v
1 Scope. 1
2 Normative references . 1
3 Terms, definitions and symbols . 1
3.1 Terms and definitions. 1
3.2 Symbols . 2
4 Information to be supplied by purchaser . 3
5 Process of manufacture and delivery condition. 4
5.1 General. 4
5.2 Heat treatment . 4
5.3 Traceability . 4
5.4 Delivery condition. 5
6 Material requirements. 5
6.1 Material groups . 5
6.2 Metallographic examination. 6
6.3 Chemical composition. 6
6.4 Steel tool joints . 6
7 Configuration and dimensions of pipes . 6
7.1 Configuration. 6
7.2 Length . 6
7.3 Dimensions of pipes and tool joints . 7
7.4 Design mass . 7
7.5 Upset run-out. 17
7.6 Straightness . 17
7.7 Ovality and eccentricity of pipes. 17
7.8 Drift requirements . 17
7.9 Internal coating . 18
7.10 Drill pipe–tool joint assembly . 18
8 Test methods. 18
9 Measuring methods . 19
10 Inspection . 19
11 Marking . 20
12 Packaging, transport and storage. 21
13 Documents. 21
13.1 Certification . 21
13.2 Retention of records. 21
14 Delivery conditions. 21
Annex A (normative) Purchaser inspection. 22
Annex B (normative) Supplementary requirement — Full scale fatigue design verification test. 23
Annex C (normative) Corrosion test. 25
Bibliography . 26

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ISO 15546:2002(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 15546 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries.

iv © ISO 2002 — All rights reserved

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ISO 15546:2002(E)
Introduction
Users of this International Standard need to be aware that further or differing requirements could be needed
for individual applications. This International Standard is not intended to inhibit a manufacturer from offering,
or the purchaser from accepting, alternative equipment or engineering solutions for the individual
application — particularly applicable where there is innovative or developing technology. Where an alternative
is offered, the manufacturer will need to identify any variations from this International Standard and provide
details.

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INTERNATIONAL STANDARD ISO 15546:2002(E)

Petroleum and natural gas industries — Aluminium alloy drill
pipe
1 Scope
This International Standard specifies the technical delivery condition, manufacturing process, material
requirements, configuration and dimensions, and verification and inspection procedures for aluminium alloy
drill pipes with or without attached steel tool joints for use in drilling and production operations in the petroleum
and natural gas industries.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 2566-1, Steel — Conversion of elongation values — Part 1: Carbon and low alloy steels
ISO 6892, Metallic materials — Tensile testing at ambient temperature
ISO 9303, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes — Full
peripheral ultrasonic testing for the detection of longitudinal imperfections
ISO 11484, Steel tubes for pressure purposes — Qualification and certification of non-destructive testing
(NDT) personnel
1)
ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM G1, Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens
ASTM G44, Standard for Exposure of Metals and Alloys by Alternate Immersion in Neutral 3,5 % Sodium
Chloride Solution
2)
API Spec 7, Specification for Rotary Drill Stem Elements
Manual on Statistical Planning and Analysis for Fatigue Experiments — STP-588, ASTM
3 Terms, definitions and symbols
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.

1) American Society for Testing and Materials, 1916 Race Street, Philadelphia, Pennsylvania 19103-1187, USA.
2) American Petroleum Institute, 1220 L Street NW, Washington D.C. 20005, USA.
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ISO 15546:2002(E)
3.1.1
defect
imperfection of sufficient magnitude to warrant rejection of the product
NOTE Rejection will be based on the provisions of this International Standard.
3.1.2
drill pipe
seamless pipe used to rotate the drill bit and circulate the drilling mud, pipes being coupled together by means
of tool joints
3.1.3
heat
metal produced by a single cycle of a batch melting process
3.1.4
imperfection
discontinuity or irregularity in the product
NOTE Imperfections are detected by methods outlined in this International Standard.
3.1.5
lot
lengths of pipe with the same specified dimensions and grade, heat treated as part of a continuous operation
(or batch), and which are of a single heat or from different heats grouped according to documented procedure
NOTE The documented procedure will ensure that the appropriate requirements of this International Standard are
met.
3.1.6
manufacturer
firm, company or corporation responsible for marking the product
NOTE Marking by the manufacturer warrants that the product conforms to this International Standard, and it is the
manufacturer who is responsible for compliance with all of its applicable provisions.
3.1.7
pipe mill
firm, company or corporation that operates pipe-making facilities
3.1.8
processor
firm, company or corporation that operates facilities capable of cutting the threads and assembly of the pipe
with the tool joints
3.1.9
seamless pipe
wrought tubular product made without a welded seam, manufactured by hot working and, if necessary, by
subsequent cold finishing of the tubular product to produce the desired shape, dimensions and properties
3.2 Symbols
The following symbols are used in this International Standard.
D Pipe body outside diameter, expressed in millimetres
D Outside diameter of upset end, expressed in millimetres
1
D Diameter, thread end groove in the pipe end plane, expressed in millimetres
2
D Pipe end outside diameter, expressed in millimetres
3
2 © ISO 2002 — All rights reserved

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ISO 15546:2002(E)
D Pipe thread outside diameter in the end plane, expressed in millimetres
4
D Minor diameter of the pipe thread at the gauge point, expressed in millimetres
5
D Diameter of the tapered seal at the gauge point of the pipe, expressed in millimetres
6
D Outside diameter of protector thickening, expressed in millimetres
pt
D Tool joint bevel diameter, expressed in millimetres
s
D Tool joint elevator bevel diameter, expressed in millimetres
se
D Tool joint outside diameter, expressed in millimetres
tj
d Pipe body inside diameter, expressed in millimetres
d Diameter of the tapered seal at the plane of the end of the tool joint, expressed in millimetres
3
d Tool joint thread inside diameter in the end plane, expressed in millimetres
4
d Minor diameter of the tool joint thread at the gauge point, expressed in millimetres
5
d Diameter of the tapered seal at the gauge point of the tool joint, expressed in millimetres
6
d Tool joint pin inside diameter, expressed in millimetres
tp
d Tool joint box inside diameter, expressed in millimetres
tb
l Distance from tool joint end plane to inside shoulder face, expressed in millimetres
l Length of upset end, expressed in millimetres
1
l Length of upset end transition zone, expressed in millimetres
2
l Length of protector thickening, expressed in millimetres
3
l Length of protector thickening transition zone, expressed in millimetres
4
l Unfinished surface, expressed in millimetres
5
l Pipe length without tool joint, expressed in metres (the distance between the pipe ends)
p
l Pipe length with tool joint, expressed in metres (the distance between the tool joint box face and
pj
pin shoulder)
l Tool joint box length, expressed in millimetres
tb
l Tool joint pin length, expressed in millimetres
tp
t Wall thickness of pipe body, expressed in millimetres
t Wall thickness of upset end, expressed in millimetres
1
4 Information to be supplied by purchaser
4.1 In placing orders for drill pipe without threads, with threads but without tool joints, or with tool joints
attached, the purchaser shall specify the following on the purchase order:
a) reference to this International Standard (i.e. “ISO 15546”);
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ISO 15546:2002(E)
b) quantity;
c) internal upset, external upset, external or internal upset and protector thickening (see Tables 4 to 7);
d) drill pipe delivery condition (see 5.4 and Clause 14);
e) outside diameter (see Tables 4 to 7);
f) wall thickness (see Tables 4 to 7);
g) material group (see Table 1);
h) length (see 7.2, Table 3);
i) delivery date and shipping instruction;
j) inspection by purchaser (see Annex A);
k) alternatives of tool joints (see Figure 7).
4.2 The purchaser should also state on the purchase order any requirements concerning the following
stipulations, which are at the option of the purchaser:
a) pipe coatings (see 7.9);
b) marking requirements (see Clause 11);
c) non-destructive inspection (see 10.4);
d) corrosion rate test for Group IV chemistry (see Table 1);
e) test certificates (see 13.1);
f) alloy system (see Table 1).
5 Process of manufacture and delivery condition
5.1 General
Drill pipe furnished to this International Standard shall be made by the seamless process.
5.2 Heat treatment
Drill pipes shall be heat-treated by solution heat treatment followed by artificial or natural ageing. The
aluminium pipe shall not be subjected to cold working after the final heat-treatment process, except for that
which is incidental to normal straightening or threading operations.
The temperature and time requirements for the solution and ageing heat-treatment cycles shall be determined
in accordance with the manufacturer's documented practice. Actual furnace temperatures and transfer timing
shall be documented in order to verify that each heat-treatment lot meets the manufacturer’s documented
requirements.
5.3 Traceability
The manufacturer shall establish and follow procedures for maintaining heat or lot identity or both until all
required heat/lot tests have been performed and conformance with specification requirements has been
verified.
4 © ISO 2002 — All rights reserved

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ISO 15546:2002(E)
5.4 Delivery condition
Aluminium alloy drill pipes are normally supplied as
a) plain end pipe (with external or internal upsets but without threads),
b) threaded pipe (with external or internal upsets but without tool joints), or
c) with tool joints attached (with external or internal upsets).
6 Material requirements
6.1 Material groups
Materials for aluminium alloy drill pipes after heat treatment shall be in accordance with Table 1. They are
divided into four material groups:
 Group 1, without additional requirements for high strength or corrosion resistance;
 Group II, with improved strength;
 Group III, with high temperature mechanical properties;
 Group IV, with improved corrosion resistance.
Table 1 — Material requirements for aluminium alloy drill pipes
Characteristic Unit Material group
I II Ill IV
Alloy system AI-Cu-Mg AI-Zn-Mg AI-Cu-Mg-Si-Fe AI-Zn-Mg
Yield strength, min. MPa 325 480 340 350
(0,2 % offset method)
Tensile strength, min. MPa 460 530 410 400
Elongation, min. % 12 7 8 9
Operational temperature, max. °C 160 120 220 160
2
Corrosion rate in 3,5 % sodium chloride g/(mh) — — — 0,08
solution, max.
It is permitted to use an alternative aluminium alloy system, provided there is purchaser agreement and that it conforms
to the requirements of one of the four material group categories.
The manufacturer shall have a documented procedure that demonstrates the minimum yield strength which can be
achieved at the maximum operational temperature defined in Table 1.
Mechanical testing shall be in accordance with ISO 6892.
Users need to be aware that the yield strength at ambient temperature might be reduced by up to 30 % at the maximum
operational temperature for exposure times greater than 500 h.
NOTE The mechanical properties of the alloys given in this table are for a test temperature of 21 °C ± 3 °C.
© ISO 2002 — All rights reserved 5

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ISO 15546:2002(E)
6.2 Metallographic examination
Each heat treatment lot sample shall undergo metallographic examination. The macrostructure shall be
homogeneous, without cracks, pits, laminations, shrinkage cavities, surface tears or sponginess. The
microstructure shall not contain porosities or grain boundary eutectic melting resulting from solution heat
treatment.
For terminology relating to microstructure examination, see ASTM B 579.
6.3 Chemical composition
Chemical analysis shall be undertaken on each heat. The residual lead content shall be limited to 0,005 % wt.
for all material groups.
6.4 Steel tool joints
Material for steel tool joints shall be in accordance with Table 2.
Table 2 — Mechanical property requirements for steel tool joints
Characteristic Unit Requirement
Tensile strength, min. MPa 880
Yield strength, min. (0,2 % offset method) MPa 735
Elongation after fracture, min. (see Note 2) % 13
Longitudinal Charpy V notch absorbed energy J 70 average
a
requirement, min. of three tests
(47 single value)
Brinell hardness, min. HBW 285
Determination of the mechanical properties of the pin shall be in accordance with
ASTM A370.
Other gauge lengths may be used with purchaser agreement. In such cases, the
corresponding elongation values shall be obtained in accordance with ISO 2566-1. In cases
of dispute, the gauge length, lS= 5,65 shall be used.
oo
For location of test-pieces, see API Spec 7.
NOTE The mechanical properties of the tool joint material given in Table 2 are for a test
temperature of 21 °C ± 3 °C.
a
By agreement between the purchaser and the manufacturer, and when specified on the purchase
order, the Charpy impact testing shall be carried out at − 10 °C ± 3 °C and shall meet these
requirements.
7 Configuration and dimensions of pipes
7.1 Configuration
The configuration of the aluminium alloy drill pipe shall be in accordance with Figure 1 for pipes with internal
upset ends, with Figure 2 for pipes with external upset ends, and with Figure 3 for pipes with protector
thickening.
7.2 Length
Drill pipe length ranges shall be in accordance with Table 3 and Figure 1.
6 © ISO 2002 — All rights reserved

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ISO 15546:2002(E)
Table 3 — Pipe length (see Figure 1)
Dimensions in metres
Range
Pipe condition at delivery
1 2 3
+ 0,25
With tool joint, l
6,20 9,10 12,40
pj
− 0,15
+ 0,25
Without tool joint, l
5,80 8,70 12,00
p
− 0,15
Other pipe lengths may be ordered by agreement between the manufacturer
and purchaser.
7.3 Dimensions of pipes and tool joints
7.3.1 Pipe dimensions
The dimensions of the pipe body and upset ends, together with the tolerances, shall be in accordance with
 Table 4, for pipes with external upset ends (see also Figure 4),
 Table 5, for pipes with internal upset ends (see also Figure 5), and
 Table 6 and Table 7, for pipes with protector thickening (see also Figure 6).
7.3.2 Tool joint dimensions
The dimensions for the tool joints shall be in accordance with Figure 7 and Table 8. If rotary shouldered
threads are used, they shall be in accordance with ISO 10424.
Other dimensions and design of tool joints may be used by agreement between purchaser and manufacturer.
7.3.3 TT-type thread dimensions (pipe to tool joint connection)
The thread dimensions of the tool joint [see Figure 8 a)] are given in Table 9.
The thread dimensions for pipes [see Figure 8 b)] are given in Table 10.
The dimensions of thread form are given for the tool joints in Figure 9 a), and for the pipe in Figure 9 b).
7.4 Design mass
Calculated mass of the plain pipe per unit length, mass increase of the upset ends and protector thickening
are indicated in Tables 4 to 7.
© ISO 2002 — All rights reserved 7

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ISO 15546:2002(E)

Figure 1 — Drill pipe with Figure 2 — Drill pipe with Figure 3 — Drill pipe with
internal upset external upset protector thickening
8 © ISO 2002 — All rights reserved

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ISO 15546:2002(E)

a
Drill pipe axis.
Figure 4 — Drill pipe end with external upset

a
Drill pipe axis.
Figure 5 — Drill pipe end with internal upset

a
Drill pipe axis.
Figure 6 — Drill pipe protector thickening
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ISO 15546:2002(E)
Dimensions in millimetres

Key
1 TT-type thread
2 rotary shouldered type thread
NOTE For symbols, see 3.2.
Figure 7 — Tool joint for aluminium alloy drill pipe
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ISO 15546:2002(E)
Dimensions in millimetres

a)  Tool joint

b)  Drill pipe
Key
1 TT-type thread
NOTE For symbols, see 3.2.
a
Thread axis.
Figure 8 — Dril
...

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