Industrial communication networks - Profiles - Part 5: Installation of fieldbuses (IEC 61784-5-2:2010)

65C/538/CDV consists of 9 subparts - Once approved these parts will be published separately at IEC and CLC levels and will supersede the relevant IEC and EN publications

Industrielle Kommunikationsnetze - Profile - Teil 5-2: Feldbusinstallation - Installationsprofile für die Kommunikationsprofilfamilie 2 (IEC 61784-5-2:2010)

Réseaux de communication industriels - Profils - Partie 5-2: Installation des bus de terrain - Profils d'installation pour CPF 2 (CEI 61784-5-2:2010)

Industrijska komunikacijska omrežja - Profili - 5. del: Inštalacija procesnih vodil (IEC 61784-5-2:2010)

Ta del standarda IEC 61784 določa inštalacijske profile za CPF 2 (CIP™1). Inštalacijski profili so navedeni v dodatkih. Ti dodatki se navezujejo na standard IEC 61918:2010.

General Information

Status
Withdrawn
Publication Date
09-May-2012
Withdrawal Date
19-Aug-2014
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
19-Aug-2014
Due Date
11-Sep-2014
Completion Date
20-Aug-2014

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SLOVENSKI STANDARD
SIST EN 61784-5-2:2012
01-junij-2012
1DGRPHãþD
SIST EN 61784-5-2:2008
Industrijska komunikacijska omrežja - Profili - 5. del: Inštalacija procesnih vodil
(IEC 61784-5-2:2010)
Industrial communication networks - Profiles - Part 5: Installation of fieldbuses (IEC
61784-5-2:2010)
Industrielle Kommunikationsnetze - Profile - Teil 5-2: Feldbusinstallation -
Installationsprofile für die Kommunikationsprofilfamilie 2 (IEC 61784-5-2:2010)
Réseaux de communication industriels - Profils - Partie 5-2: Installation des bus de
terrain - Profils d'installation pour CPF 2 (CEI 61784-5-2:2010)
Ta slovenski standard je istoveten z: EN 61784-5-2:2012
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
35.100.05 9HþVORMQHXSRUDEQLãNH Multilayer applications
UHãLWYH
SIST EN 61784-5-2:2012 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 61784-5:2012

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SIST EN 61784-5:2012

EUROPEAN STANDARD
EN 61784-5-2

NORME EUROPÉENNE
April 2012
EUROPÄISCHE NORM

ICS 25.040.40; 35.100.40 Supersedes EN 61784-5-2:2008


English version


Industrial communication networks -
Profiles -
Part 5-2: Installation of fieldbuses -
Installation profiles for CPF 2
(IEC 61784-5-2:2010)


Réseaux de communication industriels -  Industrielle Kommunikationsnetze -
Profils - Profile -
Partie 5-2: Installation des bus de terrain - Teil 5-2: Feldbusinstallation -
Profils d'installation pour CPF 2 Installationsprofile für die
(CEI 61784-5-2:2010) Kommunikationsprofilfamilie 2
(IEC 61784-5-2:2010)





This European Standard was approved by CENELEC on 2011-10-19. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland, Turkey and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels


© 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61784-5-2:2012 E

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SIST EN 61784-5:2012
EN 61784-5-2:2012 - 2 -

Foreword
The text of document 65C/601/FDIS, future edition 2 of IEC 61784-5-2, prepared by SC 65C, "Industrial
networks", of IEC/TC 65, "Industrial-process measurement, control and automation" was submitted to the
IEC-CENELEC parallel vote and approved by CENELEC as EN 61784-5-2:2012.

The following dates are fixed:
(dop) 2012-10-20
• latest date by which the document has
to be implemented at national level by
publication of an identical national
standard or by endorsement
• latest date by which the national (dow) 2014-10-19

standards conflicting with the
document have to be withdrawn

This document supersedes EN 61784-5-2:2008.
EN 61784-5-2:2012 includes the following significant technical changes with respect to
EN 61784-5-2:2008:
– updates pertaining to current installation practices;
– addition of new technology that has become recently available;
– errors have been corrected;
– improved alignment with EN 61918.
This standard is to be used in conjunction with IEC 61918, second edition (2010-07), together with the
European Common Modification published with EN 61918:2008.

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such patent
rights.

Endorsement notice
The text of the International Standard IEC 61784-5-2:2010 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 61158 series NOTE  Harmonized as EN 61158 series.
IEC/TR 61158-1 NOTE  Harmonized as CLC/TR 61158-1.
IEC 62026-3 NOTE  Harmonized as EN 62026-3.

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SIST EN 61784-5:2012
- 3 - EN 61784-5-2:2012
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.

Publication Year Title EN/HD Year

IEC 60096-2 1961 Radio-frequency cables - - -
Part 2: Relevant cable specifications


IEC 60603-7-3 - Connectors for electronic equipment - EN 60603-7-3 -
Part 7-3: Detail specification for 8-way,
shielded, free and fixed connectors, for data
transmission with frequencies up to 100 MHz


IEC 60947-5-2 2007 Low-voltage switchgear and controlgear - EN 60947-5-2 2007
Part 5-2: Control circuit devices and switching
elements - Proximity switches


IEC 61156-5 - Multicore and symmetrical pair/quad cables - -
for digital communications -
Part 5: Symmetrical pair/quad cables with
transmission characteristics up to 1 000 MHz -
Horizontal floor wiring - Sectional specification


IEC 61918 2010 Industrial communication networks - - -
Installation of communication networks in
industrial premises


ISO 11898-1 - Road vehicles - Controller area network - -
(CAN) -
Part 1: Data link layer and physical signalling


ISO 11898-2 - Road vehicles - Controller area network - -
(CAN) -
Part 2: High-speed medium access unit


ANSI/TIA/EIA 568- - Commercial Building Telecommunications - -
B.1 Cabling Standard -
Part 1: General requirements

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SIST EN 61784-5:2012

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SIST EN 61784-5:2012
IEC 61784-5-2
®
Edition 2.0 2010-07
INTERNATIONAL
STANDARD


Industrial communication networks – Profiles –
Part 5 2: Installation of fieldbuses – Installation profiles for CPF 2

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
PRICE CODE
XG
ICS 25.040.40; 35.100.40 ISBN 978-2-88912-053-6
® Registered trademark of the International Electrotechnical Commission

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SIST EN 61784-5:2012
– 2 – 61784-5-2 © IEC:2010(E)
CONTENTS
FOREWORD.7
INTRODUCTION.9
1 Scope.10
2 Normative references .10
3 Terms, definitions and abbreviated terms .10
4 CPF 2: Overview of installation profiles .10
5 Installation profile conventions .11
6 Conformance to installation profiles.12
Annex A (normative) CP 2/1 (ControlNet™) specific installation profile .13
Annex B (normative) CP 2/2 (EtherNet/IP™) specific installation profile.65
Annex C (normative) CP 2/3 (DeviceNet™) specific installation profile.92
Annex D (informative) Additional information .149
Bibliography.153

Figure 1 – Standards relationships.9
Figure A.1 – Interconnection of CPF 2 networks .14
Figure A.2 – Overview of CPF 2/1 networks.15
Figure A.3 – Drop cable requirements.17
Figure A.4 – Placement of BNC/TNC plugs .17
Figure A.5 – Placement of terminators .18
Figure A.6 – Extending a network using repeaters .18
Figure A.7 – Extending a network using active star topology.19
Figure A.8 – Links.19
Figure A.9 – Extending the network beyond 99 nodes.20
Figure A.10 – Maximum allowable taps per segment.27
Figure A.11 – Example of repeaters in star configuration .29
Figure A.12 – Repeaters in parallel.30
Figure A.13 – Repeaters in combination series and parallel .30
Figure A.14 – Ring repeater.31
Figure A.15 – Installing bulkheads .32
Figure A.16 – Coaxial BNC and TNC terminators .33
Figure A.17 – Terminator placement in a segment .33
Figure A.18 – Redundant network icons.36
Figure A.19 – Redundant coax media .36
Figure A.20 – Redundant fibre media.36
Figure A.21 – Repeaters in series versus length difference for coax media.37
Figure A.22 – Repeaters in series versus length difference for fibre media .38
Figure A.23 – Example of redundant coax network with repeaters.38
Figure A.24 – Example of improper redundant node connection.38
Figure A.25 – Example tool kit for installing BNC connectors .42
Figure A.26 – Calibration of coaxial stripper.43

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SIST EN 61784-5:2012
61784-5-2 © IEC:2010(E) – 3 –
Figure A.27 – Coax PVC strip length detail .43
Figure A.28 – Memory cartridge and blade.44
Figure A.29 – Cable position.44
Figure A.30 – Locking the cable.45
Figure A.31 – Stripping the cable.45
Figure A.32 – Install the crimp ferrule .46
Figure A.33 – Cable preparation for PVC type cables .46
Figure A.34 – Cable preparation for FEP type cables.46
Figure A.35 – Strip guides .47
Figure A.36 – Using the flare tool.47
Figure A.37 – Expanding the shields.48
Figure A.38 – Install the centre pin .48
Figure A.39 – Crimping the centre pin.48
Figure A.40 – Installing the connector body .49
Figure A.41 – Installing the ferrule .49
Figure A.42 – Crimp tool .49
Figure A.43 – Sealed IP67 cable.50
Figure A.44 – Terminator placement .51
Figure A.45 – Mounting the taps .52
Figure A.46 – Mounting the tap assembly using the universal mounting bracket .52
Figure A.47 – Mounting the tap using tie wraps or screws.53
Figure A.48 – Redundant network icons.53
Figure A.49 – Network test tool.56
Figure A.50 – Shorting the cable to test for continuity .56
Figure A.51 – Testing fibre segments.59
Figure A.52 – Multi-fibre backbone cable housing .60
Figure A.53 – Repeater adapter module.61
Figure A.54 – Short and medium distance fibre module LEDs .63
Figure A.55 – Long and extra long repeater module LEDs .63
Figure B.1 – Interconnection of CPF 2 networks .66
Figure B.2 – Peer to peer connections .68
Figure B.3 – Mated connections.70
Figure B.4 – The 8-way modular sealed jack & plug (plastic housing) .75
Figure B.5 – The 8-way modular sealed jack & plug (metal housing).75
Figure B.6 – M12-4 connectors .76
Figure B.7 – Simplex LC connector.76
Figure B.8 – Duplex LC connector .77
Figure B.9 – IP65/IP67 sealed duplex LC connector .77
Figure B.10 – M12-4 to 8-way modular bulkhead .79
Figure B.11 – The 8-way modular sealed jack & plug (plastic housing) .85
Figure B.12 – The 8-way modular sealed jack & plug (metal housing).85
Figure B.13 – M12-4 connectors .85
Figure B.14 – Earthing of cable shield .87

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SIST EN 61784-5:2012
– 4 – 61784-5-2 © IEC:2010(E)
Figure B.15 – Open shield example .87
Figure C.1 – Interconnection of CPF 2 networks .93
Figure C.2 – Connection to generic cabling.94
Figure C.3 – DeviceNet cable system uses a trunk/drop line topology.96
Figure C.4 – Measuring the trunk length .98
Figure C.5 – Measuring the trunk and drop length.98
Figure C.6 – Measuring drop cable in a network with multiports .99
Figure C.7 – Removable device using open-style connectors.99
Figure C.8 – Fixed connection using open-style connector.100
Figure C.9 – Open-style connector pin out .100
Figure C.10 – Open-style connector pin out 10 position .100
Figure C.11 – Power supply sizing example .104
Figure C.12 – Current limit for thick cable for one power supply. 105
Figure C.13 – Current for thick cable and two power supplies . 106
Figure C.14 – Worst case scenario .107
Figure C.15 – Example using the lookup method .107
Figure C.16 – One power supply end connected .109
Figure C.17 – Segmenting power in the power bus .110
Figure C.18 – Segmenting the power bus using power taps . 110
Figure C.19 – Thick cable construction .121
Figure C.20 – Mid cable construction .121
Figure C.21 – Thin cable construction.122
Figure C.22 – Flat cable construction.122
Figure C.23 – Cable preparation .123
Figure C.24 – Connector assembly .123
Figure C.25 – Micro connector pin assignment.123
Figure C.26 – Mini connector pin assignment.124
Figure C.27 – Preparation of cable end.124
Figure C.28 – Shrink wrap installation.125
Figure C.29 – Wire preparation .125
Figure C.30 – Open-style connector (female) .125
Figure C.31 – Open-style (male plug) .125
Figure C.32 – Flat cable.126
Figure C.33 – Aligning the cable .127
Figure C.34 – Closing the assembly.127
Figure C.35 – Proper orientation of cable.127
Figure C.36 – Locking the assembly .127
Figure C.37 – Driving the IDC contacts in to the cable .128
Figure C.38 – End cap placement .128
Figure C.39 – End cap seated.129
Figure C.40 – End cap installation alternate side of cable .129
Figure C.41 – Flat cable IDC connectors.130
Figure C.42 – Installing the connectors .130

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SIST EN 61784-5:2012
61784-5-2 © IEC:2010(E) – 5 –
Figure C.43 – Cable wiring to open-style terminals .131
Figure C.44 – Auxiliary power cable profile .131
Figure C.45 – Pin out auxiliary power connectors.132
Figure C.46– Power supply cable length versus wire size .133
Figure C.47 – Sealed terminator .135
Figure C.48 – Open-style terminator .135
Figure C.49 – Open-style IDC terminator .136
Figure C.50 – Sealed terminator IDC cable .136
Figure C.51 – Direct connection to the trunk .137
Figure C.52 – Wiring of open-style connector.137
Figure C.53 – Wiring of open-style 10-position connector . 137
Figure C.54 – Diagnostic temporary connections . 138
Figure C.55 – Thick cable preterminated cables (cord sets) . 139
Figure C.56 – Thin cable preterminated cables (cord sets). 139

Table A.1 – Basic network characteristics for copper cabling not based on Ethernet
(ISO/IEC 8802-3) .20
Table A.2 – Allowable fibre lengths .21
Table A.3 – Power budgets for ControlNet fibre networks .21
Table A.4 – RG6 coaxial electrical properties.22
Table A.5 – RG6 coaxial physical parameters .23
Table A.6 – Cable type selection.23
Table A.7 – Information relevant to optical fibre cables .24
Table A.8 – Copper connectors for ControlNet .25
Table A.9 – Fibre connectors for fieldbus systems .26
Table A.10 – Relationship between FOC and fibre types (CP 2/1).26
Table A.11 – Separation from other circuits inside enclosures .35
Table A.12 – Parameters for Coaxial RG6 Cables.40
Table A.13 – Bend radius for coaxial cables outside conduit .40
Table A.14 – Parameters for silica optical fibre cables .41
Table A.15 – Parameters for hard clad silica optical fibre.41
Table A.16 – Test matrix for BNC/TNC connectors.56
Table A.17 – Wave length and fibre types .59
Table A.18 – LED status table.61
Table A.19 – Repeater adapter and module diagnostic .61
Table A.20 – Repeater adapter indicator diagnostic .62
Table A.21 – Repeater module indicator .62
Table A.22 – Short and medium distance troubleshooting chart .63
Table A.23 – Long and extra long troubleshooting chart.64
Table B.1 – Network characteristics for balanced cabling based on Ethernet .68
Table B.2 – Network characteristics for optical fibre cabling.69
Table B.3 – Fibre lengths for 1 mm POF A4a.2 POF 0.5 NA .69
Table B.4 – Fibre lengths for 1 mm POF A4d POF 0.3 NA .70
Table B.5 – Information relevant to copper cable: fixed cables.71

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SIST EN 61784-5:2012
– 6 – 61784-5-2 © IEC:2010(E)
Table B.6 – Information relevant to copper cable: cords.71
Table B.7 – TCL limits for unshielded twisted-pair cabling .72
Table B.8 – ELTCTL limits for unshielded twisted-pair cabling .72
Table B.9 – Coupling attenuation limits for screened twisted-pair cabling.72
Table B.10 – Information relevant to optical fibre cables .73
Table B.11 – Connectors for balanced cabling CPs based on Ethernet .74
Table B.12 – Industrial EtherNet/IP 8-way modular connector parameters .74
Table B.13 – Industrial EtherNet/IP M12-4 D-coding connector parameters .75
Table B.14 – Optical fibre connecting hardware .76
Table B.15 – Relationship between FOC and fibre types (CP2/2).77
Table B.16 – Connector insertion loss.77
Table B.17 – Parameters for balanced cables .84
Table B.18 – Parameters for silica optical fibre cables .84
Table B.19 – Parameters for POF optical fibre cables .84
Table C.1 – Basic network characteristics for copper cabling not based on Ethernet
(ISO/IEC-8802-3).
...

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