Safety of machinery - Positioning of safeguards with respect to the approach of the human body (ISO/DIS 13855:2022)

Sicherheit von Maschinen - Anordnung von Schutzeinrichtungen im Hinblick auf Annäherung des menschlichen Körpers (ISO/DIS 13855:2022)

Sécurité des machines - Positionnement des moyens de protection par rapport à l’approche du corps humain (ISO/DIS 13855:2022)

Varnost strojev - Postavitev varovalne opreme glede na hitrost približevanja človeškega telesa (ISO/DIS 13855:2022)

General Information

Status
Not Published
Public Enquiry End Date
29-Apr-2022
Technical Committee
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
02-Mar-2022
Due Date
20-Jul-2022
Completion Date
25-Apr-2022

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SLOVENSKI STANDARD
oSIST prEN ISO 13855:2022
01-april-2022
Varnost strojev - Postavitev varovalne opreme glede na hitrost približevanja
človeškega telesa (ISO/DIS 13855:2022)
Safety of machinery - Positioning of safeguards with respect to the approach of the
human body (ISO/DIS 13855:2022)
Sicherheit von Maschinen - Anordnung von Schutzeinrichtungen im Hinblick auf
Annäherung des menschlichen Körpers (ISO/DIS 13855:2022)
Sécurité des machines - Positionnement des moyens de protection par rapport à
l’approche du corps humain (ISO/DIS 13855:2022)
Ta slovenski standard je istoveten z: prEN ISO 13855
ICS:
13.110 Varnost strojev Safety of machinery
13.180 Ergonomija Ergonomics
oSIST prEN ISO 13855:2022 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 13855:2022

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oSIST prEN ISO 13855:2022
DRAFT INTERNATIONAL STANDARD
ISO/DIS 13855
ISO/TC 199 Secretariat: DIN
Voting begins on: Voting terminates on:
2022-02-23 2022-05-18
Safety of machinery — Positioning of safeguards with
respect to the approach of the human body
Sécurité des machines — Positionnement des moyens de protection par rapport aux parties du corps
ICS: 13.110
This document is circulated as received from the committee secretariat.
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENT AND APPROVAL. IT IS
ISO/CEN PARALLEL PROCESSING
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 13855:2022(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION. © ISO 2022

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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2022
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
Contents Page
Foreword .v
Introduction . vi
1 Scope . 1
2 Normative references . 2
3 Terms, definitions, symbols and abbreviated terms . 2
3.1 Terms and definitions . 2
3.2 Symbols and abbreviated terms . 5
3.2.1 Symbols. 5
3.2.2 Abbreviated terms . 5
4 Methodology .6
4.1 General . 6
4.1.1 General . 6
4.1.2 Static and dynamic separation distances . 9
4.1.3 Reference planes . 9
4.2 Assumptions . 11
4.3 Consideration of whole body access . 11
4.3.1 General . 11
4.3.2 Openings defined by the physical obstruction .12
4.3.3 Dimensions within the safeguarded space where persons can remain
undetected .12
4.3.4 Specific requirements for ESPE . 14
4.4 Reaching distance to safety-related manual control devices . 15
4.5 Specific procedure for ESPE . 16
4.6 Speed and Separation Monitoring . 16
5 Separation distance calculation .17
5.1 General . 17
5.2 Separation distance S . 17
5.3 Approach speed K . 17
5.3.1 Approach speed of the human body . 17
5.3.2 Approach speed of mobile machinery . 18
5.4 Overall system response time T . 18
5.5 Reaching distance factors associated with a protective device D . 20
DS
5.5.1 General .20
5.5.2 Reaching distance in applications initiating a safety function .20
5.5.3 Reaching distance in applications not initiating a safety function . 21
5.6 Supplemental distance factors . 21
6 Dynamic separation distance .21
6.1 General . 21
6.2 Dynamic separation distance for unknown human direction of approach .22
6.3 Dynamic separation distance for known human direction of approach .23
7 Consideration of the direction of approach to a detection zone .25
8 Orthogonal approach to a detection zone .26
8.1 Determination of the reaching distance for an orthogonal approach to a detection
zone . 26
8.2 Reaching over a vertical detection zone .28
8.2.1 General .28
8.2.2 Vertical detection zones without additional protective structures .29
8.2.3 Vertical detection zones with additional protective structures . 31
8.3 Reaching through a vertical detection zone. 31
8.3.1 General . 31
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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
8.3.2 Reaching through a detection zone with effective detection capability
d ≤ 20 mm . 32
e
8.3.3 Reaching through a detection zone with effective detection capability
20 mm < d ≤ 55 mm . 33
e
8.3.4 Reaching through a detection zone with effective detection capability
55 mm < d ≤ 120 mm .34
e
8.3.5 Multiple beams . 35
8.3.6 Indirect approach — Path restricted by obstacles .36
8.4 Reaching under a vertical detection zone .38
8.4.1 General .38
8.4.2 Reaching under a vertical detection zone with (d + H ) ≤ 20 mm .39
e db
8.4.3 Reaching under a vertical detection zone with lower edge height
20 mm < (d + H ) ≤ 40 mm.40
e DB
8.4.4 Reaching under a vertical detection zone with lower edge height
40 mm < d + H and H ≤ 300 mm.40
e DB DB
8.4.5 Reaching under a vertical detection zone with additional protective
structure . 41
8.5 Cycle re-initiation of machine operation employing active opto-electronic
protective devices with control function . 41
9 Parallel approach to a detection zone .42
9.1 General . 42
9.2 Height of a detection zone for a parallel approach . 42
9.3 Reaching over a detection zone for a parallel approach .44
9.4 Depth of a detection zone for a parallel approach . 45
9.5 Distance from the edge of the detection zone to the nearest obstruction .46
10 Two-hand control devices .47
10.1 Two-hand control devices without shrouds. 47
10.2 Two-hand control control devices with shrouds .48
11 Single control devices .48
11.1 Hand-operated single control devices .48
11.2 Foot-operated single control devices .49
12 Interlocked movable guards .50
12.1 General .50
12.2 Interlocking devices without guard locking . 51
12.2.1 General . 51
12.2.2 Calculation of the opening size e for interlocked movable guard with
interlocking device with rotary cam actuated position switch . 52
12.3 Interlocking devices with guard locking . 53
13 Pressure-sensitive edge/bumper devices .54
13.1 General .54
13.2 Device profile selection for quasi-static contact . 55
13.3 Device profile selection for transient contact.56
Annex A (informative) Achieving intended risk reduction .61
Annex B (informative) Measurement and calculation of system performance to achieve the
intended risk reduction .62
Annex C (normative) Single and multibeam systemsNumber of beams and their height
above the reference plane .65
Annex D (normative) Supplier information for time and distance to achieve the intended
risk reduction . .67
Annex E (informative) Variable key for determining separation distance for safeguards .68
Annex F (informative) Time factors in the overall system response time to achieve the
intended risk reduction .75
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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO’s adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 199, Safety of machinery.
This third edition cancels and replaces the second edition (ISO 13855:2010), which has been technically
revised.
The main changes compared to the previous edition are as follows:
— xxx xxxxxxx xxx xxxx
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
Introduction
The structure of safety standards in the field of machinery is as follows:
a) type-A standards (basic safety standards) giving basic concepts, principles for design, and general
aspects that can be applied to all machinery;
b) type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard
that can be used across a wide range of machinery:
— type-B1 standards on particular safety aspects (e.g. safety distances, surface temperature,
noise);
— type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure-
sensitive devices, guards);
c) type-C standards (machine safety standards) dealing with detailed safety requirements for a
particular machine or group of machines.
This document is a type-B1 standard as stated in ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organisations, market surveillance etc.);
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e. g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
In addition, this document is intended for standardization bodies elaborating type-C standards.
The requirements of this document can be supplemented or modified by a type-C standard.
For machines which are covered by the scope of a type-C standard and which have been designed and
built according to the requirements of that type-C standard, the following applies: if the requirements
of that type-C standard deviate from the requirements in type-B standards, the requirements of that
type-C standard take precedence over the provisions of other standards.
Correct positioning of safety devices are critical for them to be effective. In deciding on these positions,
a number of aspects are taken into account, such as:
— the necessity of a risk assessment according to ISO 12100;
— the practical experience in the use of the machine;
— the overall system response time;
— the time taken to achieve the intended risk reduction following operation of the safeguard, for
example to stop the machine;
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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
— the bio-mechanical and anthropometric data;
— any intrusion by a part of the body towards the hazard zone until the protective device is actuated;
— the path taken by the body part when moving from the detection zone towards the hazard zone;
— the possible presence of a person between the safeguard and the hazard zone;
— the possibility of undetected access to the hazard zone.
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oSIST prEN ISO 13855:2022

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oSIST prEN ISO 13855:2022
DRAFT INTERNATIONAL STANDARD ISO/DIS 13855:2022(E)
Safety of machinery — Positioning of safeguards with
respect to the approach of the human body
1 Scope
This document specifies requirements for the positioning of safeguards with respect to the approach of
the human body or its parts from the detection zone, plane, line, point or interlocking guard to:
— the nearest hazard within the span-of-control of the safeguard, and
— any safety-related manual control device.
Approaches such as running, jumping or falling, are not considered in this document.
NOTE 1 The values for approach speeds (walking speed and upper limb movement) in this document are time
tested and proven in practical experience.
NOTE 2 Other types of approach can result in approach speeds that are higher or lower than those defined in
this document.
This document applies for safeguards used on machinery for the protection of persons 14 years and
older.
Safeguards considered in this document include:
a) electro-sensitive protective equipment (ESPE) such as:
— active opto-electronic protective devices (AOPDs) as described in IEC 61496-2;
— active opto-electronic protective devices responsive to diffuse reflection that have one or more
detection zone(s) specified in two dimensions (AOPDDRs-2D) as described in IEC 61496-3;
— active opto-electronic protective devices responsive to diffuse reflection that has one or more
detection zone(s) specified in three dimensions (AOPDDRs-3D) as described in IEC 61496-3;
— vision based protective devices (VBPDPP) as described in IEC/TS 61496-4-2
— vision based protective devices (VBPDST) as described in IEC/TS 61496-4-3
b) pressure-sensitive mats and floors as described in ISO 13856-1;
c) two-hand control devices as described in ISO 13851;
d) single control device;
e) interlocking guards as described in ISO 14119;
f) pressure-sensitive edges as described in ISO 13856-2 and bumpers as described in ISO 13856-3.
This document is not applicable to safeguards (e.g. pendant two-hand control devices) that can be
manually moved, without using tools, nearer to the hazard zone than the separation distance.
Protection against the risks from hazards arising from emissions (e.g. the ejection of solid or fluid
materials, radiation, electric arcs, heat, noise, fumes, gases) are not covered by this document.
Protection against the risks arising from failure of mechanical parts of the machine or gravity falls, are
not covered in this document.
1
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oSIST prEN ISO 13855:2022
ISO/DIS 13855:2022(E)
Where safeguards are used solely to prevent start or restart of hazardous machine functions or
movements, the separation distances derived from this document are not applicable.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13854:2017, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13857:2019, Safety of machinery — Safety distances to prevent hazard zones being reached by upper
and lower limbs
ISO 7250-3:2015, Basic human body measurements for technological design — Part 3: Worldwide and
regional design ranges for use in product standards
3 Terms, definitions, symbols and abbreviated terms
For the purposes of this document, the terms and definitions given in ISO 12100 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12100 and the following apply.
3.1.1
overall system response time
T
time interval between the actuation of the sensing function and achieving the intended risk reduction.
Note 1 to entry: In the previous version re
...

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