SIST EN ISO 10993-18:2005
(Main)Biological evaluation of medical devices - Part 18: Chemical characterization of materials (ISO 10993-18:2005)
Biological evaluation of medical devices - Part 18: Chemical characterization of materials (ISO 10993-18:2005)
This document describes a framework for the identification and, where necessary, quantification of the chemical constituents of a material to provide information required for inclusion in an assessment of the biological safety of medical devices. This part of ISO 10993 does not address the identification or quantification of degradation products, which are covered in ISO 10993 part 9, 13, 14 and 15. ISO 10993-18 is intended for suppliers of materials and manufacturers of medical devices, when carrying out a biological safety assessment.
Biologische Beurteilung von Medizinprodukten - Teil 18: Chemische Charakterisierung von Werkstoffen (ISO 10993-18:2005)
Dieser Teil von ISO 10993 beschreibt einen Rahmen für die Identitätsbestimmung eines Werkstoffs und die qualitative und quantitative Bestimmung seiner chemischen Bestandteile. Die so gewonnenen Angaben über die chemische Charakterisierung können in einer Vielzahl wichtiger Anwendungen benutzt werden, zum Beispiel:
- Als Teil der Beurteilung der allgemeinen biologischen Sicherheit eines Medizinprodukts (ISO 10993-1 und ISO 14971).
- Bei der Bestimmung der Konzentration herauslösbarer Substanzen in einem Medizinprodukt, um die Beurteilung der Einhaltung zulässiger Grenzwerte, die für die betreffende Substanz auf der Basis einer Gesundheitsbezogenen Risikobewertung ermittelt wurden (ISO 10993-17) zu ermöglichen.
- Bei der Beurteilung der Gleichwertigkeit eines vorgesehenen Werkstoffs mit einem klinisch eingeführten Material.
- Bei der Beurteilung der Gleichwertigkeit eines Endprodukts mit dessen Prototyp in dem die ermittelten Daten des Endproduktes mit denen des Prototyps verglichen und überprüft werden.
- Bei der Screeninguntersuchung möglicher neuer Werkstoffe in Bezug auf deren Eignung für ein Medizinprodukt hinsichtlich der vorgesehenen klinischen Anwendung..
Dieser Teil der ISO 10993 behandelt nicht den qualitativen oder quantitativen Nachweis von Abbauprodukten, der durch ISO 10993-9, -13, -14 und -15 abgedeckt wird.
Die Normenreihe ISO 10993 ist anwendbar, wenn der Werkstoff oder das Produkt direkt oder indirekt mit dem Körper in Kontakt kommt (siehe ISO 10993-1, 4.2.1).
Die ISO 10993-18 ist für Werkstofflieferanten und Hersteller von Medizinprodukten vorgesehen, wenn diese eine Beurteilung der biologischen Sicherheit vornehmen.
Evaluation biologique des dispositifs médicaux - Partie 18: Caractérisation chimique des matériaux (ISO 10993-18:2005)
Biološko ovrednotenje medicinskih pripomočkov - 18. del: Kemična opredelitev lastnosti materialov (ISO 10993-18:2005)
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN ISO 10993-18:2005
01-september-2005
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ODVWQRVWLPDWHULDORY ,62
Biological evaluation of medical devices - Part 18: Chemical characterization of materials
(ISO 10993-18:2005)
Biologische Beurteilung von Medizinprodukten - Teil 18: Chemische Charakterisierung
von Werkstoffen (ISO 10993-18:2005)
Evaluation biologique des dispositifs médicaux - Partie 18: Caractérisation chimique des
matériaux (ISO 10993-18:2005)
Ta slovenski standard je istoveten z: EN ISO 10993-18:2005
ICS:
11.100.20 %LRORãNRRYUHGQRWHQMH Biological evaluation of
PHGLFLQVNLKSULSRPRþNRY medical devices
SIST EN ISO 10993-18:2005 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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EUROPEAN STANDARD
EN ISO 10993-18
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2005
ICS 11.100.20
English Version
Biological evaluation of medical devices - Part 18: Chemical
characterization of materials (ISO 10993-18:2005)
Evaluation biologique des dispositifs médicaux - Partie 18: Biologische Beurteilung von Medizinprodukten - Teil 18:
Caractérisation chimique des matériaux (ISO 10993- Chemische Charakterisierung von Werkstoffen (ISO
18:2005) 10993-18:2005)
This European Standard was approved by CEN on 6 June 2005.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 10993-18:2005: E
worldwide for CEN national Members.
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EN ISO 10993-18:2005 (E)
Foreword
This document (EN ISO 10993-18:2005) has been prepared by Technical Committee CEN/TC
206 "Biocompatibility of medical and dental materials and devices", the secretariat of which is
held by NEN, in collaboration with Technical Committee ISO/TC 194 "Biological evaluation of
medical devices".
This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by January 2006, and conflicting national
standards shall be withdrawn at the latest by January 2006.
This document has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association, and supports essential requirements of EU
Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Endorsement notice
The text of ISO 10993-18:2005 has been approved by CEN as EN ISO 10993-18:2005 without
any modifications.
2
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EN ISO 10993-18:2005 (E)
ANNEX ZA
(informative)
Relationship between this European Standard and the Essential
Requirements of EU Directive 93/42 EEC
This European Standard has been prepared under a mandate given to CEN by the European
Commission and the European Free Trade Association to provide a means of conforming to
Essential Requirements of the New Approach Directive 93/42 EEC.
Once this standard is cited in the Official Journal of the European Communities under that
Directive and has been implemented as a national standard in at least one Member State,
compliance with the normative clauses of this standard given in Table ZA. confers, within the
limits of the scope of this standard, a presumption of conformity with the corresponding Essential
Requirements of that Directive and associated EFTA regulations.
WARNING: Other requirements and other EU Directives may be applicable to the product(s)
falling within the scope of this standard.
3
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INTERNATIONAL ISO
STANDARD 10993-18
First edition
2005-07-01
Biological evaluation of medical
devices —
Part 18:
Chemical characterization of materials
Évaluation biologique des dispositifs médicaux —
Partie 18: Caractérisation chimique des matériaux
Reference number
ISO 10993-18:2005(E)
©
ISO 2005
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ISO 10993-18:2005(E)
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ii © ISO 2005 – All rights reserved
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ISO 10993-18:2005(E)
Contents Page
Foreword. iv
Introduction . vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions. 2
4 Symbols and abbreviated terms . 3
5 General principles. 3
6 Characterization procedure . 4
6.1 General. 4
6.2 Step 1 — Qualitative information . 5
6.3 Step 2 — Material equivalence . 5
6.4 Step 3 — Quantitative information. 5
6.5 Step 4 — Quantitative risk assessment. 5
6.6 Step 5 — Estimated clinical exposure to chemicals present. 6
7 Chemical characterization parameters and methods . 6
7.1 General. 6
7.2 Polymers. 7
7.3 Metals and alloys . 8
7.4 Ceramics. 8
7.5 Natural macromolecules . 9
8 Reporting of data obtained . 10
Annex A (normative) Flowchart summarizing the stepwise generation of chemical
characterization data for use in toxicological risk assessment . 11
Annex B (informative) Information sources for chemical characterization . 13
Annex C (informative) Principles for judging toxicological equivalency . 16
Bibliography . 17
© ISO 2005 – All rights reserved iii
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ISO 10993-18:2005(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 10993-18 was prepared by Technical Committee ISO/TC 194, Biological evaluation of medical devices.
ISO 10993 consists of the following parts, under the general title Biological evaluation of medical devices:
Part 1: Evaluation and testing
Part 2: Animal welfare requirements
Part 3: Tests for genotoxicity, carcinogenicity and reproductive toxicity
Part 4: Selection of tests for interactions with blood
Part 5: Tests for in vitro cytotoxicity
Part 6: Tests for local effects after implantation
Part 7: Ethylene oxide sterilization residuals
Part 9: Framework for identification and quantification of potential degradation products
Part 10: Tests for irritation and delayed-type hypersensitivity
Part 11: Tests for systemic toxicity
Part 12: Sample preparation and reference materials
Part 13: Identification and quantification of degradation products from polymeric medical devices
Part 14: Identification and quantification of degradation products from ceramics
Part 15: Identification and quantification of degradation products from metals and alloys
Part 16: Toxicokinetic study design for degradation products and leachables
Part 17: Establishment of allowable limits for leachable substances
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ISO 10993-18:2005(E)
Part 18: Chemical characterization of materials
The following parts are under preparation:
Part 19: Physico-chemical, mechanical and morphological characterization
Part 20: Principles and methods for immunotoxicology testing of medical devices
Future parts will deal with other relevant aspects of biological testing.
For the purposes of this part of ISO 10993, the CEN annex regarding fulfilment of European Council
Directives has been removed.
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ISO 10993-18:2005(E)
Introduction
ISO 10993-1 provides a framework for a structured programme of assessment for the evaluation of biological
safety. Clause 3 of ISO 10993-1:2003 states that in the selection of materials to be used for device
manufacture the first consideration should be fitness for purpose. This should have regard to the
characteristics and properties of the material, which include chemical, toxicological, physical, electrical,
morphological and mechanical properties. This information is necessary prior to any biological evaluation.
Subclause 7.2 of ISO 10993-1:2003 notes that the continuing acceptability of a biological evaluation is an
aspect of a quality management system.
Also ISO 14971 points out that a toxicological risk analysis should take account of the chemical nature of the
materials.
The requirements specified in this document are intended to yield the following information, which will be of
value in predicting the biological response of the materials:
The chemical composition of the materials used in the manufacturing process including processing
additives and residues e.g. trace chemicals, cleaning, disinfection and testing agents, acids and caustic
substances.
The characterization of materials to be used in the production of medical devices, as well as in devices in
their final form.
Identification of the materials of construction of the medical device.
The potential of medical device materials to release substances or breakdown products due to the
manufacturing process.
Changes in the materials of construction, which result from changes in the manufacturing process or
insufficient control of the manufacturing process.
The compositional characteristics of the materials of manufacture are mainly under the control of the suppliers
of these materials. However other characteristics are chiefly influenced by the requirements to be met by the
finished medical device as well as the processes used by the medical device manufacturer.
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INTERNATIONAL STANDARD ISO 10993-18:2005(E)
Biological evaluation of medical devices —
Part 18:
Chemical characterization of materials
1 Scope
This part of ISO 10993 describes a framework for the identification of a material and the identification and
quantification of its chemical constituents. The chemical characterization information generated can be used
for a range of important applications, for example:
As part of an assessment of the overall biological safety of a medical device (ISO 10993-1 and 14971).
Measurement of the level of a leachable substance in a medical device in order to allow the assessment
of compliance with the allowable limit derived for that substance from health based risk assessment
(ISO 10993-17).
Judging equivalence of a proposed material to a clinically established material.
Judging equivalence of a final device to a prototype device to check the relevance of data on the latter to
be used to support the assessment of the former.
Screening of potential new materials for suitability in a medical device for a proposed clinical application.
This part of ISO 10993 does not address the identification or quantification of degradation products, which is
covered in ISO 10993-9, ISO 10993-13, ISO 10993-14 and ISO 10993-15.
The ISO 10993 series of standards is applicable when the material or device comes into contact with the body
directly or indirectly (see 4.2.1 of ISO 10993-1:2003).
This part of ISO 10993 is intended for suppliers of materials and manufacturers of medical devices, when
carrying out a biological safety assessment.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 10993-1:2003, Biological evaluation of medical devices — Part 1: Evaluation and testing
ISO 10993-17, Biological evaluation of medical devices — Part 17: Establishment of allowable limits for
leachable substances
ISO 14971:2000, Medical devices — Application of risk management to medical devices
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ISO 10993-18:2005(E)
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 10993-1 and the following apply.
3.1
supplier
person or company who manufactures and/or supplies the basic starting materials to be used in the
manufacture of a medical device
3.2
manufacturer
natural or legal person with responsibility for the design, manufacture, packaging and labelling of a device
before it is placed on the market under his own name, regardless of whether these operations are carried out
by that person himself or on his behalf by a third party
3.3
component
item which is manufactured from a basic starting material but is not itself a medical device, since it forms only
one part of a medical device
3.4
convertor
person or company who converts or fabricates a basic raw material into a semi-finished product (e.g. lengths
of rod, tubing or lay-flat film)
3.5
chemical characterization
identification of a material and the identification and quantification of the chemicals present in materials or
finished medical devices
3.6
exhaustive extraction
extraction until the amount of residues in a subsequent extraction is less than 10 % of that detected in the first
extraction
NOTE Extraction is a complex process influenced by time, temperature, surface-area-to-volume-ratio, extraction
medium and the phase equilibrium of the material. The phase equilibrium of a material controls the relative amounts of
amorphous and crystalline phases present. For the amorphous phase, the glass transition temperature, T , dictates the
g
polymer chain mobility and the diffusion rate in the phase. Usually the diffusion rate is considerably higher above the T
g
compared with that below. The diffusion rate is lowest in the crystalline phase.
The extraction conditions should not alter the phase equilibrium of the material. Phase alteration may affect the amount
and type of extractables. The effects of higher temperatures or other conditions on extraction kinetics and the identity of
the extractant(s) should be considered carefully if exhaustive extraction is used. For example, there are a few concerns in
using elevated temperatures:
a) the energy of the increased temperature may cause increased cross-linking of a polymer and therefore decrease the
amount of free monomer that is available to migrate from the polymer;
b) the increased temperature could cause degradant materials to form that are not typically found in the finished device
under use conditions;
c) the increased temperature could cause the disappearance of a leachable material typically found in the finished
device.
3.7
simulated extraction
extraction for evaluating potential risk to the patient or user during routine use of a device, using an extraction
method with an appropriate medium that simulates product use
NOTE See NOTE to 3.6.
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ISO 10993-18:2005(E)
4 Symbols and abbreviated terms
The following abbreviated terms are used in Clause 7.
Table 1 — Methodology abbreviations
Abbreviated term Analytical method
DMTA Dynamic mechanical thermal analysis
DSC Differential scanning calorimetry
EDX-SEM Electron dispersal X-ray analysis – scanning electron microscopy
FTIR Fourier transform infra red (spectroscopy)
GC Gas chromatography
a
MS
Mass spectroscopy
GPC Gel permeation chromatography
HPLC High performance liquid chromatography
ICP Inductively coupled plasma
IR Infrared (spectroscopy)
NMR Nuclear magnetic resonance (spectroscopy)
UV Ultraviolet (spectroscopy)
XPS X-ray photoelectron spectroscopy
XRF X-ray fluorescence
2D PAGE Two-dimensional polyacrylamide gel electrophoresis
a
Mass spectroscopy is frequently combined with chromatographic techniques such as GC-MS, LC-MS and MS-MS.
5 General principles
Consideration of the chemical characterization of the materials from which a medical device is made is a
necessary first step in assessing the biological safety of the device. It is also important in judging equivalence
of
a) a proposed material to a clinically established material, and
b) a prototype device to a final device.
An overview of the chemical characterization procedure outlined in this document and its relationship to risk
assessment is given in Annex A.
Qualitative data shall be obtained to describe the chemical composition of a material. When relevant to
biological safety, quantitative data shall also be obtained. For some materials compositional information may
be readily available as part of the material specification. Materials such as polymers may possess more
complex formulations and compositional details should be obtained from the supplier of the material. In the
absence of such details appropriate analytical techniques should be applied to a material to yield
compositional data.
Identification of the constituents of a material intended for use in the manufacture of a medical device enables
the intrinsic toxicity of each constituent to be investigated. The data obtained are intended for use by the
medical device manufacturer as part of the overall biological safety evaluation of the medical device. It is
therefore important that controls should be introduced to prevent a material supplier from changing the
composition of a material supplied under a specific commercial trade name or supply agreement without prior
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ISO 10993-18:2005(E)
notification to the medical device manufacturer. The manufacturer should assess the consequences of any
notified changes on the biological safety of the product.
Any of the constituents of a material or additives used in the process of manufacture of a medical device are
potentially bio-available. However it is necessary to obtain information demonstrating the extent to which the
constituents will be available under the actual conditions of use of the finished product to estimate the risk
arising from them. This can be estimated from extraction tests on the material. Appropriate extraction
conditions (simulated extraction) are used to ensure that any constituent which is likely to be released during
finished product use will be released into the extraction media. The extract obtained can be analysed
qualitatively and/or quantitatively to generate data that can then be used in the biological safety evaluation of
the medical device.
The extent of chemical characterization required should reflect the nature and duration of the clinical exposure
and shall be determined by the toxicological risk assessor based on the data necessary to evaluate the
biological safety of the device. It will also reflect the physical form of the materials used, e.g. liquids, gels,
polymers, metals, ceramics, composites or biologically sourced material.
The successful completion of the chemical characterization outlined in this document requires the close
collaboration of material scientists, analytical chemists and toxicological risk assessors. In this partnership, the
material scientist and analytical chemist provide the necessary qualitative and quantitative data that a risk
assessor may use to determine device safety.
6 Characterization procedure
6.1 General
The generation of chemical characterization data is a step-wise process linked to risk assessment and a
flowchart composed of 5 steps is given in Annex A. The chemical characterization requirements and guidance
at each step are specified in 6.2 to 6.6. The analytical methods shall be selected to give the required
information for the toxicological evaluation. If suitable methods cannot be identified, appropriate new methods
shall be developed. Prior to new method development, existing standards, monographs, scientific articles or
other relevant scientific documents should be consulted to check for existing appropriate test methods.
Methods from the literature may need to be adapted and validated before use.
The analytical methods used shall be validated, justified and reported (see Clause 8). The validation of an
analytical method is the process by which it is established that the performance characteristics of the method
meet the requirements for the intended analytical applications. Analytical methods shall be validated as
appropriate with respect to the following justified analytical characteristics:
accuracy;
precision;
specificity;
limit of detection;
limit of quantification;
linearity;
range;
ruggedness;
robustness;
system suitability.
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ISO 10993-18:2005(E)
At each step of the characterization procedure, a decision shall be made on the adequacy of the data
obtained as a basis for the risk analysis. This procedure should consider each of the materials used in a
medical device in addition to the requirement for chemical characterization of the finished device.
NOTE 1 Steps 2 and 4, 6.3 and 6.5 respectively, are part of the risk assessment process and are outside the scope of
this part of ISO 10993. They are given for information to indicate the important interaction between chemical
characterization and risk assessment.
NOTE 2 The supplier can be a useful source of appropriate analytical methods. In the absence of any initial
compositional data, a literature study to establish the likely nature of the starting material and any additives is
recommended to assist in the selection of the most appropriate methods of analysis for the material concerned.
If the material or device contacts the body directly or indirectly then this part of ISO 10993 is applicable
(see 4.2.1 of ISO 10993-1:2003).
6.2 Step 1 — Qualitative information
Describe the material/device and its intended purpose. A documented, qualitative description is required of the
composition of the finished device, including additives and processing residues for each material used in the
device (see 3.3 and Clause 4 of ISO 10993-1:2003 and Annex B). The level of qualitative data
provided/required shall reflect the category of medical device in terms of degree of invasiveness and clinical
exposure duration as well as the nature of the materials and shall be justified.
The qualitative description shall, where applicable, include details of batch or lot, supplier and material
specification for each material. The use of a standardised material, e.g. ISO 5832-1, in its intended use is
considered to meet this requirement.
Medical device manufacturers should preferably obtain qualitative and quantitative compositional information
from the supplier of the starting material. Qualitative information about any additional processing additives, for
example, mould release agents, should also be obtained from appropriate members of the manufacturing
chain, including convertors and component manufacturers. The composition of materials shall either be in
accordance with applicable materials s
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