SIST EN ISO 4210-6:2023
(Main)Cycles - Safety requirements for bicycles - Part 6: Frame and fork test methods (ISO 4210-6:2023)
Cycles - Safety requirements for bicycles - Part 6: Frame and fork test methods (ISO 4210-6:2023)
This document specifies the frame and fork test methods for ISO 4210‑2.
Fahrräder - Sicherheitstechnische Anforderungen an Fahrräder - Teil 6: Prüfverfahren für Rahmen und Gabel (ISO 4210-6:2023)
Der vorliegende Teil von ISO 4210 legt die Prüfverfahren für Rahmen und Gabeln nach ISO 4210 2 fest.
Cycles - Exigences de sécurité pour les bicyclettes - Partie 6: Méthodes d'essai du cadre et de la fourche (ISO 4210-6:2023)
Le présent document spécifie les méthodes d'essai du cadre et de la fourche pour l’ISO 4210‑2.
Kolesa - Varnostne zahteve za kolesa - 6. del: Preskusne metode za okvirje in vilice koles (ISO 4210-6:2023)
Ta dokument določa preskusne metode za okvirje in vilice koles za standard ISO 4210-2.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN ISO 4210-6:2023
01-april-2023
Nadomešča:
SIST EN ISO 4210-6:2015
Kolesa - Varnostne zahteve za kolesa - 6. del: Preskusne metode za okvirje in
vilice koles (ISO 4210-6:2023)
Cycles - Safety requirements for bicycles - Part 6: Frame and fork test methods (ISO
4210-6:2023)
Fahrräder - Sicherheitstechnische Anforderungen an Fahrräder - Teil 6: Prüfverfahren
für Rahmen und Gabel (ISO 4210-6:2023)
Cycles - Exigences de sécurité pour les bicyclettes - Partie 6: Méthodes d'essai du cadre
et de la fourche (ISO 4210-6:2023)
Ta slovenski standard je istoveten z: EN ISO 4210-6:2023
ICS:
43.150 Kolesa Cycles
SIST EN ISO 4210-6:2023 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN ISO 4210-6:2023
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SIST EN ISO 4210-6:2023
EN ISO 4210-6
EUROPEAN STANDARD
NORME EUROPÉENNE
January 2023
EUROPÄISCHE NORM
ICS 43.150 Supersedes EN ISO 4210-6:2015
English Version
Cycles - Safety requirements for bicycles - Part 6: Frame
and fork test methods (ISO 4210-6:2023)
Cycles - Exigences de sécurité pour les bicyclettes - Fahrräder - Sicherheitstechnische Anforderungen an
Partie 6: Méthodes d'essai du cadre et de la fourche Fahrräder - Teil 6: Prüfverfahren für Rahmen und
(ISO 4210-6:2023) Gabel (ISO 4210-6:2023)
This European Standard was approved by CEN on 13 January 2023.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 4210-6:2023 E
worldwide for CEN national Members.
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SIST EN ISO 4210-6:2023
EN ISO 4210-6:2023 (E)
Contents Page
European foreword . 3
2
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SIST EN ISO 4210-6:2023
EN ISO 4210-6:2023 (E)
European foreword
This document (EN ISO 4210-6:2023) has been prepared by Technical Committee ISO/TC 149 "Cycles"
in collaboration with Technical Committee CEN/TC 333 “Cycles” the secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by July 2023, and conflicting national standards shall be
withdrawn at the latest by July 2023.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 4210-6:2015.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the
United Kingdom.
Endorsement notice
The text of ISO 4210-6:2023 has been approved by CEN as EN ISO 4210-6:2023 without any
modification.
3
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SIST EN ISO 4210-6:2023
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SIST EN ISO 4210-6:2023
INTERNATIONAL ISO
STANDARD 4210-6
Third edition
2023-01
Cycles — Safety requirements for
bicycles —
Part 6:
Frame and fork test methods
Cycles — Exigences de sécurité pour les bicyclettes —
Partie 6: Méthodes d'essai du cadre et de la fourche
Reference number
ISO 4210-6:2023(E)
© ISO 2023
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2023
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Frame test methods .1
4.1 Frame — Impact test (falling mass) . 1
4.1.1 General . 1
4.1.2 Test method . 2
4.2 Frame and front fork assembly — Impact test (falling frame) . 4
4.2.1 General . 4
4.2.2 Test method . 4
4.3 Frame — Fatigue test with pedalling forces . 6
4.3.1 General . 6
4.3.2 Test method . 6
4.4 Frame — Fatigue test with horizontal forces . 8
4.4.1 General . 8
4.4.2 Test method . 9
4.5 Frame — Fatigue test with a vertical force . 9
4.5.1 General . 9
4.5.2 Test method . 10
4.6 Rear brake mount tests . 11
4.6.1 General . 11
4.6.2 Static rear brake torque test . 11
4.6.3 Rear brake mount fatigue test.12
5 Fork test methods .14
5.1 Suspension forks — Tyre-clearance test . 14
5.2 Front fork — Tensile test . 14
5.2.1 Test method — Suspension fork . 14
5.2.2 Test method — Rigid, non-welded fork . 14
5.3 Front fork — Static bending test . 14
5.4 Front fork — Rearward impact test . 15
5.4.1 Test method 1 . 15
5.4.2 Test method 2 (only for forks made entirely of metal) . 17
5.4.3 Test method 3 . 17
5.5 Front fork — Bending fatigue test and rearward impact test . 18
5.6 Forks intended for use with hub or disc brakes. 19
5.6.1 General . 19
5.6.2 Fork for hub/disc brake — Static brake-torque test. 19
5.6.3 Fork for hub brake — Brake mount fatigue test .22
5.6.4 Fork made of composite materials designed for disc brakes .23
5.7 Fork steerer tube and stem assembly — Fatigue test . 24
5.7.1 General . 24
5.7.2 Test method . 24
Annex A (informative) Dummy fork characteristics .26
Annex B (normative) Fork mounting fixture .28
Annex C (informative) Suspension frames — Tyre-clearance test .29
iii
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 149, Cycles, Subcommittee SC 1, Cycles
and major sub-assemblies, in collaboration with the European Committee for Standardization (CEN)
Technical Committee CEN/TC 333, Cycles, in accordance with the Agreement on technical cooperation
between ISO and CEN (Vienna Agreement).
This third edition cancels and replaces the second edition (ISO 4210-6:2015), which has been technically
revised.
The main changes are as follows:
— improvement of 4.3;
— improvement of 4.4;
— improvement of 4.5;
— addition of 4.6;
— improvement of 5.4;
— improvement of 5.6;
— change of test equipment for 5.6;
— addition of 5.7.
A list of all parts in the ISO 4210 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
Introduction
This document has been developed in response to demand throughout the world, and the aim has been
to ensure that bicycles manufactured in conformity with this document will be as safe as is practically
possible. The tests have been designed to ensure the strength and durability of individual parts as well
as of the bicycle as a whole, demanding high quality throughout and consideration of safety aspects
from the design stage onwards.
The scope has been limited to safety considerations, and has specifically avoided standardization of
components.
If the bicycle should be used on public roads, national regulations apply.
v
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
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SIST EN ISO 4210-6:2023
INTERNATIONAL STANDARD ISO 4210-6:2023(E)
Cycles — Safety requirements for bicycles —
Part 6:
Frame and fork test methods
1 Scope
This document specifies the frame and fork test methods for ISO 4210-2.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 4210-1, Cycles — Safety requirements for bicycles — Part 1: Vocabulary
ISO 4210-2:2023, Cycles — Safety requirements for bicycles — Part 2: Requirements for city and trekking,
young adult, mountain and racing bicycles
ISO 4210-3:2023, Cycles — Safety requirements for bicycles — Part 3: Common test methods
ISO 4210-5:2023, Cycles — Safety requirements for bicycles — Part 5: Steering test methods
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 4210-1 apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
4 Frame test methods
4.1 Frame — Impact test (falling mass)
4.1.1 General
Manufacturers of frames are permitted to conduct the test with a dummy fork (see Annex A) fitted in
place of a front fork.
Where a frame is convertible for male and female riders by the removal of a bar, test it with the bar
removed.
Where a suspension fork is fitted, test the assembly with the fork extended to its unloaded free length.
Where a rear suspension system is incorporated in the frame, secure the suspension in a position
equivalent to that which would occur with an 80 kg rider seated on the bicycle. For young adult bicycles,
secure the suspension in a position equivalent to that which would occur with a 40 kg rider seated on
the bicycle; if the type of suspension system does not permit it to be locked, then replace the spring/
1
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
damper unit by a solid link of the appropriate size and with end fittings similar to those of the spring/
damper unit.
4.1.2 Test method
Assemble a roller of mass less than or equal to 1 kg and with dimensions conforming to those shown in
Figure 1 in the fork. The hardness of roller shall be not less than 50 HRC at impact surface. If a dummy
fork is used in place of a fork, the bar shall have a rounded end equivalent in shape to the roller. Hold
the frame-fork or frame-bar assembly vertically with clamping to a rigid fixture by the rear-axle
attachment points as shown in Figure 1.
Rest a striker of mass 22,5 kg on the roller in the fork dropouts or on the rounded end of the dummy fork
and measure the wheelbase. Raise the striker to a height of h above the low-mass roller and release it
1
to strike the roller or the steel bar at a point in line with the wheel centres and against the direction of
the fork rake or rake of the bar. The drop heights are given in Table 1. The striker will bounce and this is
normal. When the striker has come to rest on the roller or dummy fork, measure the wheelbase again.
If the fork fails, the frame shall be tested with a dummy fork.
NOTE See ISO 4210-3:2023, Annex B.
Table 1 — Drop heights
Dimensions in millimetres
City and trekking Young adult
Bicycle type Mountain bicycle Racing bicycle
bicycle bicycle
Drop height, h 180 180 360 212
1
2
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
Dimensions in millimetres
Key
1 wheelbase
2 permanent deformation
3 22,5 kg striker
4 low-mass roller (1 kg max.)
5 rigid mounting for rear-axle attachment point
6 direction of rearward impact
h drop height
1
Figure 1 — Frame and front fork assembly — Impact test (falling mass)
3
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
4.2 Frame and front fork assembly — Impact test (falling frame)
4.2.1 General
Manufacturers of complete bicycles shall conduct the test with the frame fitted with the appropriate
front fork.
For manufacturers of frames, where the fork intended for the frame is not available, the test can be
conducted with the frame fitted with a fork which meets the requirements of the fork impact test as
described in ISO 4210-2:2023, 4.9.6.
Where a frame is convertible for male and female riders by the removal of a bar, test it with the bar
removed.
Where a suspension fork is fitted, it shall be at its unloaded length prior to the impact. If the spring/
damper unit can be locked, it shall be locked in its unloaded length position. If the spring/damper
cannot be locked, use one of the two following alternative procedures:
— secure the fork at its extended length by an external locking method, or
— replace the fork by a rigid fork which is known to meet the requirements of the impact test described
in ISO 4210-2:2023, 4.9.6 and of a length which is consistent with an 80 kg (in case of young adult
bicycles, apply 40 kg) rider seated in a normal riding position on the bicycle when it is equipped
with the suspension fork.
Where a rear suspension system is incorporated in the frame, secure the spring/damper unit in a
position equivalent to that which would occur with an 80 kg (in case of young adult bicycles, apply
40 kg) rider seated on the bicycle; if the type of suspension system does not permit it to be locked, then
replace the spring/damper unit by a solid link of the appropriate size and with end fittings similar to
those of the spring/damper unit.
4.2.2 Test method
Conduct the test on the assembly used for the test in ISO 4210-2:2023, 4.8.2 or, in the case of a frame
manufacturer who does not make forks, with the same frame with a suitable fork fitted (see 4.2.1).
As shown in Figure 2, mount the frame-fork assembly at its rear axle attachment points so that it is free
to rotate about the rear axle in a vertical plane. Support the front fork on a flat steel anvil so that the
frame is in its normal position of use. Securely fix mass m to the seat-post as shown in Figure 2 with
1
the centre of gravity at distance D (= 75 mm) along the seat-post axis from the insertion point, and fix
masses of m and m (see Table 2) to the top of the steering head and the bottom bracket, respectively,
2 3
as shown in Figure 2.
Measure the wheelbase with the three masses in place. Rotate the assembly about the rear axle until
the distance between the low-mass roller and the anvil is h , then allow the assembly to fall freely to
2
impact on the anvil.
Repeat the test and then measure the wheelbase again with the three masses in place and the roller
resting on the anvil.
Table 2 — Drop heights and distribution of masses at seat-post, steering head, and bottom
bracket
City and trekking Young adult bicy-
Bicycle type Mountain bicycle Racing bicycle
bicycle cle
Mass 1
Seat-post, m 50 40 30 30
1
kg
4
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
TTabablele 2 2 ((ccoonnttiinnueuedd))
City and trekking Young adult bicy-
Bicycle type Mountain bicycle Racing bicycle
bicycle cle
Mass 2
Steering head, m 10 10 10 10
2
kg
Mass 3
Bottom bracket, m 30 20 50 50
3
kg
Drop height, h
2
200 200 300 200
mm
Dimensions in millimetres
Key
1 wheelbase
2 permanent deformation
3 mass 1 (m )
1
4 mass 2 (m )
2
5 mass 3 (m )
3
6 rigid mounting for rear-axle attachment point
7 steel anvil
D distance to the centre of gravity (75 mm)
h drop height
2
Figure 2 — Frame and front fork assembly — Impact test (falling frame)
5
© ISO 2023 – All rights reserved
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SIST EN ISO 4210-6:2023
ISO 4210-6:2023(E)
4.3 Frame — Fatigue test with pedalling forces
4.3.1 General
All types of frame shall be subjected to this test.
In tests on suspension frames with pivoted joints, adjust the spring, air pressure, or damper to provide
maximum resistance, or, for a pneumatic damper in which the air pressure cannot be adjusted, replace
the suspension unit with a rigid link, ensuring that its end fixings and lateral rigidity accurately
simulate those of the original unit. For suspension frames in which the chain stays do not have pivots
but rely on flexing, ensure that any dampers are set to provide the minimum resistance in order to
ensure adequate testing of the frame (see Annex C for more information).
Where a suspension frame has adjustable brackets or linkages to vary the resistance of the bicycle
against the ground-contact forces or to vary the attitude of the bicycle, arrange the positions of these
adjustable components to ensure maximum forces in the frame.
4.3.2 Test method
Use a frame/fork assembly fitted with standard head tube bearings for the test. The front fork may
be replaced by a dummy fork (see Annex A) of the same length and at least the same stiffness as the
original fork.
NOTE If a genuine fork is used, failures of the fork are possible; therefore, it is recommended that for
convenience, a dummy fork stiffer and stronger than the genuine fork be used.
Where a frame is convertible for male and female riders by the removal of a bar, test it with the bar
removed.
Mount the frame assembly on a base as shown in Figure 3 with the fork or dummy fork secured by its
axle to a rigid mount of height R (the radius of the wheel and tyre assembly ±30 mm) and with the hub
w
free to swivel on the axle. Secure the rear dropouts by means of the axle to a stiff, vertical link of the
same height as that of the front, rigid mount, the upper connection of the link being free to swivel about
the axis of the axle but providing rigidity in a lateral plane, and the lower end of the link being fitted
with a ball-joint.
Fit a crank, chain wheel and chain assembly or, preferably, a strong, stiff, replacement assembly to the
bottom bracket as shown in Figure 3.
If the specifications of the fully assembled bicycle are known, either a) or b) shall be selected. In this
case, L shall be the same as the crank length of the bicycle.
1
If the specifications of the fully assembled bicycle are not known (e.g. frame manufacturer), b) shall be
selected. In this case, L shall be 175 mm.
1
a) If a crank/chain-wheel assembly is used, incline both cranks forwards and downwards at an angle
of 45° (accurate to within ±2,0°) to the horizontal and secure the front end of the chain to the
middle chain wheel of three, the smaller chain wheel of two, or the only chain wheel. Attach the
rear end of the chain to the rear axle and perpendicular to the axis of the axle.
b) If an adaptor assembly is used (as shown in Figure 3), ensure that the assembly is free to swivel
about the axis of the bottom-bracket and that both replacement arms are L and that they are both
1
inclined forwards and downwards at an angle of 45° (accurate to within ±2,0°) to the horizontal.
Secure the position of the crank replacement arms by a vertical arm (which replaces the chain
wh
...
SLOVENSKI STANDARD
oSIST prEN ISO 4210-6:2022
01-januar-2022
Kolesa - Varnostne zahteve za kolesa - 6. del: Preskusne metode za okvirje in
vilice koles (ISO/DIS 4210-6:2021)
Cycles - Safety requirements for bicycles - Part 6: Frame and fork test methods (ISO/DIS
4210-6:2021)
Fahrräder - Sicherheitstechnische Anforderungen an Fahrräder - Teil 6: Prüfverfahren
für Rahmen und Gabel (ISO/DIS 4210-6:2021)
Cycles - Exigences de sécurité des bicyclettes - Partie 6 : Méthodes d'essai du cadre et
de la fourche (ISO/DIS 4210-6:2021)
Ta slovenski standard je istoveten z: prEN ISO 4210-6
ICS:
43.150 Kolesa Cycles
oSIST prEN ISO 4210-6:2022 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
---------------------- Page: 1 ----------------------
oSIST prEN ISO 4210-6:2022
---------------------- Page: 2 ----------------------
oSIST prEN ISO 4210-6:2022
DRAFT INTERNATIONAL STANDARD
ISO/DIS 4210-6
ISO/TC 149/SC 1 Secretariat: JISC
Voting begins on: Voting terminates on:
2021-11-05 2022-01-28
Cycles — Safety requirements for bicycles —
Part 6:
Frame and fork test methods
Cycles — Exigences de sécurité des bicyclettes —
Partie 6: Méthodes d'essai du cadre et de la fourche
ICS: 43.150
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 4210-6:2021(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2021
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
ISO/DIS 4210-6:2021(E)
Contents
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To update the Table of Contents please select it and press "F9".
Foreword . v
Introduction . vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Frame test methods . 1
4.1 Frame — Impact test (falling mass) . 1
4.1.1 General . 1
4.1.2 Test method . 1
4.2 Frame and front fork assembly — Impact test (falling frame) . 4
4.2.1 General . 4
4.2.2 Test method . 4
4.3 Frame — Fatigue test with pedalling forces . 6
4.3.1 General . 6
4.3.2 Test method . 7
4.4 Frame — Fatigue test with horizontal forces . 8
4.4.1 General . 8
4.4.2 Test method . 9
4.5 Frame — Fatigue test with a vertical force . 9
4.5.1 General . 9
4.5.2 Test method . 10
4.6 Rear brake mount tests . 11
4.6.1 General . 11
4.6.2 Static rear brake torque test . 11
4.6.3 Rear brake mount fatigue test . 12
5 Fork test methods . 14
5.1 Suspension forks — Tyre-clearance test . 14
5.2 Front fork — Tensile test . 14
5.2.1 Test method — Suspension fork . 14
5.2.2 Test method — Rigid, non-welded fork . 14
5.3 Front fork — Static bending test . 14
5.4 Front fork — Rearward impact test . 15
5.4.1 Test method 1 . 15
5.4.2 Test method 2 (only for forks made entirely of metal) . 17
5.4.3 Test method 3 . 17
5.5 Front fork — Bending fatigue test and rearward impact test. 18
COPYRIGHT PROTECTED DOCUMENT
5.6 Forks intended for use with hub or disc brakes . 19
© ISO 2021
5.6.1 General . 19
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
5.6.2 Fork for hub/disc brake — Static brake-torque test . 19
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
5.6.3 Fork for hub/disc brake — Brake mount fatigue test . 20
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
5.6.4 Fork made of composite materials designed for disc brakes . 21
below or ISO’s member body in the country of the requester.
5.6.5 Fork for hub/disc brake — Brake mount fatigue test for composite rigid and
ISO copyright office
CP 401 • Ch. de Blandonnet 8
suspension forks. . 23
CH-1214 Vernier, Geneva
5.7 Fork steerer tube and stem assembly — Fatigue Test . 23
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
© ISO 2021 – All rights reserved iii
Published in Switzerland
ii © ISO 2021 – All rights reserved
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
Contents
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To update the Table of Contents please select it and press "F9".
Foreword . v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Frame test methods . 1
4.1 Frame — Impact test (falling mass) . 1
4.1.1 General . 1
4.1.2 Test method . 2
4.2 Frame and front fork assembly — Impact test (falling frame) . 4
4.2.1 General . 4
4.2.2 Test method . 4
4.3 Frame — Fatigue test with pedalling forces . 6
4.3.1 General . 6
4.3.2 Test method . 7
4.4 Frame — Fatigue test with horizontal forces . 8
4.4.1 General . 8
4.4.2 Test method . 9
4.5 Frame — Fatigue test with a vertical force . 9
4.5.1 General . 9
4.5.2 Test method . 10
4.6 Rear brake mount tests . 11
4.6.1 General . 11
4.6.2 Static rear brake torque test . 11
4.6.3 Rear brake mount fatigue test . 12
5 Fork test methods . 14
5.1 Suspension forks — Tyre-clearance test . 14
5.2 Front fork — Tensile test . 14
5.2.1 Test method — Suspension fork . 14
5.2.2 Test method — Rigid, non-welded fork . 14
5.3 Front fork — Static bending test . 14
5.4 Front fork — Rearward impact test . 15
5.4.1 Test method 1 . 15
5.4.2 Test method 2 (only for forks made entirely of metal) . 17
5.4.3 Test method 3 . 17
5.5 Front fork — Bending fatigue test and rearward impact test . 18
5.6 Forks intended for use with hub or disc brakes . 19
5.6.1 General . 19
5.6.2 Fork for hub/disc brake — Static brake-torque test . 19
5.6.3 Fork for hub/disc brake — Brake mount fatigue test . 20
5.6.4 Fork made of composite materials designed for disc brakes . 21
5.6.5 Fork for hub/disc brake — Brake mount fatigue test for composite rigid and
suspension forks. . 23
5.7 Fork steerer tube and stem assembly — Fatigue Test . 23
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
5.7.1 General .23
5.7.2 Test method .23
Annex A (normative) Dummy fork characteristics .25
Annex B (normative) Fork mounting fixture .27
Annex C (informative) Suspension frames — Tyre-clearance test .28
C.1 Suspension frames — Tyre-clearance test .28
C.1.1 Requirements .28
C.1.2 Test method .28
iv © ISO 2021 – All rights reserved
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any
patent rights identified during the development of the document will be in the Introduction and/or on
the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the World
Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 149, Cycles, Subcommittee SC 1, Cycles and
major sub-assemblies.
This third edition cancels and replaces the second edition (ISO 4210-6:2015), which has been technically
revised.
The main changes compared to the previous edition are as follows:
— xxx xxxxxxx xxx xxxx
A list of all parts in the ISO 4210 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
© ISO 2021 – All rights reserved v
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
Introduction
This International Standard has been developed in response to demand throughout the world, and the
aim has been to ensure that bicycles manufactured in compliance with this International Standard will
be as safe as is practically possible. The tests have been designed to ensure the strength and durability of
individual parts as well as of the bicycle as a whole, demanding high quality throughout and consideration
of safety aspects from the design stage onwards.
The scope has been limited to safety considerations, and has specifically avoided standardization of
components.
If the bicycle is to be used on public roads, national regulations apply.
vi © ISO 2021 – All rights reserved
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oSIST prEN ISO 4210-6:2022
DRAFT INTERNATIONAL STANDARD ISO/DIS 4210-6:2021(E)
1 Cycles — Safety requirements for bicycles — Part 6: Frame and
2 fork test methods
3 1 Scope
4 This part of ISO 4210 specifies the frame and fork test methods for ISO 4210-2.
5 2 Normative references
6 The following documents are referred to in the text in such a way that some or all of their content
7 constitutes requirements of this document. For dated references, only the edition cited applies. For
8 undated references, the latest edition of the referenced document (including any amendments) applies.
9 ISO 4210-1, Cycles — Safety requirements for bicycles — Part 1: Terms and definitions
10 ISO 4210-2, Cycles — Safety requirements for bicycles — Part 2: Requirements for city and trekking, young
11 adult, mountain and racing bicycles
12 ISO 4210-3, Cycles — Safety requirements for bicycles — Part 3: Common test methods
13 ISO 4210-5, Cycles — Safety requirements for bicycles — Part 5: Steering test methods
14 3 Terms and definitions
15 For the purposes of this document, the terms and definitions given in ISO 4210-1 apply.
16 ISO and IEC maintain terminological databases for use in standardization at the following addresses:
17 — ISO Online browsing platform: available at https://www.iso.org/obp
18 — IEC Electropedia: available at http://www.electropedia.org/
19 4 Frame test methods
20 4.1 Frame — Impact test (falling mass)
21 4.1.1 General
22 Manufacturers of frames are permitted to conduct the test with a dummy fork (see Annex A) fitted in
23 place of a front fork.
24 Where a frame is convertible for male and female riders by the removal of a bar, test it with the bar
25 removed.
26 Where a suspension fork is fitted, test the assembly with the fork extended to its unloaded free length.
27 Where a rear suspension system is incorporated in the frame, secure the suspension in a position
28 equivalent to that which would occur with an 80 kg rider seated on the bicycle. For young adult bicycles,
29 secure the suspension in a position equivalent to that which would occur with a 40 kg rider seated on the
30 bicycle; if the type of suspension system does not permit it to be locked, then replace the spring/damper
31 unit by a solid link of the appropriate size and with end fittings similar to those of the spring/damper
32 unit.
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
33 4.1.2 Test method
34 Assemble a roller of mass less than or equal to 1 kg and with dimensions conforming to those shown in
35 Figure 1 in the fork. The hardness of roller shall be not less than 60 HRC at impact surface. If a dummy
36 fork is used in place of a fork, the bar shall have a rounded end equivalent in shape to the roller. Hold the
37 frame-fork or frame-bar assembly vertically with clamping to a rigid fixture by the rear-axle attachment
38 points as shown in Figure 1.
39 Rest a striker of mass 22,5 kg on the roller in the fork dropouts or on the rounded end of the dummy fork
40 and measure the wheelbase. Raise the striker to a height of h above the low-mass roller and release it to
1
41 strike the roller or the steel bar at a point in line with the wheel centres and against the direction of the
42 fork rake or rake of the bar. The drop heights are given in Table 1. The striker will bounce and this is
43 normal. When the striker has come to rest on the roller or dummy fork, measure the wheelbase again.
44 If the fork fails, the frame shall be tested with a dummy fork.
45 NOTE See ISO 4210-3, Annex B.
46 Drop heights
47 Dimensions in millimetres
City and
Young adult Mountain
Bicycle type trekking Racing bicycles
bicycles bicycles
bicycles
Drop height, h
180 180 360 212
1
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
48 Dimensions in millimetres
49
50 Key
h drop height
1
1 wheelbase
2 permanent deformation
3 22,5 kg striker
4 low-mass roller (1 kg max.)
5 rigid mounting for rear-axle attachment point
6 direction of rearward impact
51 Figure 1 — Frame and front fork assembly — Impact test (falling mass)
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
52 4.2 Frame and front fork assembly — Impact test (falling frame)
53 4.2.1 General
54 Manufacturers of complete bicycles shall conduct the test with the frame fitted with the appropriate front
55 fork.
56 For manufacturers of frames, where the fork intended for the frame is not available, the test can be
57 conducted with the frame fitted with a fork which meets the requirements of the fork impact test as
58 described in ISO 4210-2, 4.9.5.
59 Where a frame is convertible for male and female riders by the removal of a bar, test it with the bar
60 removed.
61 Where a suspension fork is fitted, it shall be at its unloaded length prior to the impact. If the
62 spring/damper unit can be locked, it shall be locked in its unloaded length position. If the spring/damper
63 cannot be locked, use one of the two following alternative procedures:
64 — secure the fork at its extended length by an external locking method, or
65 — replace the fork by a rigid fork which is known to meet the requirements of the impact test described
66 in ISO 4210-2, 4.9.5 and of a length which is consistent with an 80 kg (in case of young adult bicycles,
67 apply 40 kg) rider seated in a normal riding position on the bicycle when it is equipped with the
68 suspension fork.
69 Where a rear suspension system is incorporated in the frame, secure the spring/damper unit in a position
70 equivalent to that which would occur with an 80 kg (in case of young adult bicycles, apply 40 kg) rider
71 seated on the bicycle; if the type of suspension system does not permit it to be locked, then replace the
72 spring/damper unit by a solid link of the appropriate size and with end fittings similar to those of the
73 spring/damper unit.
74 4.2.2 Test method
75 Conduct the test on the assembly used for the test in ISO 4210-2, 4.8.2 or, in the case of a frame
76 manufacturer who does not make forks, with the same frame with a suitable fork fitted (see 4.2.1).
77 As shown in Figure 2, mount the frame-fork assembly at its rear axle attachment points so that it is free
78 to rotate about the rear axle in a vertical plane. Support the front fork on a flat steel anvil so that the frame
79 is in its normal position of use. Securely fix mass M to the seat-post as shown in Figure 2 with the centre
1
80 of gravity at distance D (= 75 mm) along the seat-post axis from the insertion point, and fix masses of M
2
81 and M (Table 2) to the top of the steering head and the bottom bracket, respectively, as shown in
3
82 Figure 2.
83 Measure the wheelbase with the three masses in place. Rotate the assembly about the rear axle until the
84 distance between the low-mass roller and the anvil is h , then allow the assembly to fall freely to impact
2
85 on the anvil.
86 Repeat the test and then measure the wheelbase again with the three masses in place and the roller
87 resting on the anvil.
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
88 Drop heights and distribution of masses at seat post, steering head, and bottom bracket
City and
Young adult Mountain
Bicycle type trekking Racing bicycles
bicycles bicycles
bicycles
Mass 1
Seat-post, M
50 40 30 30
1
kg
Mass 2
Steering head, M
10 10 10 10
2
kg
Mass 3
Bottom bracket, M
30 20 50 50
3
kg
Drop height, h
2
200 200 300 200
mm
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oSIST prEN ISO 4210-6:2022
ISO/DIS 4210-6:2021(E)
89 Dimensions in millimetres
90
91 Key
1 wheelbase
2 permanent deformation
mass 1 (M )
3
1
4 mass 2 (M )
2
5 mass 3 (M )
3
6 rigid mounting for rear-axle attachment point
7 steel anvil
D distance to the centre of gravity (75 mm)
h drop height
2
92 Figure 2 — Frame and front fork assembly — Impact test (falling frame)
93 4.3 Frame — Fatigue test with pedalling forces
94 4.3.1 General
95 All types of frame shall be subjected to this test.
96 In tests on suspension frames with pivoted joints, adjust the spring, air pressure, or damper to
...
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