ASTM D800-05
(Test Method)Standard Test Methods of Chemical Analysis of Industrial Metal Cleaning Compositions
Standard Test Methods of Chemical Analysis of Industrial Metal Cleaning Compositions
ABSTRACT
These test methods describe the procedures for the chemical analysis of industrial metal cleaning compositions in solid, paste, or liquid form. These cleaning compositions may contain caustic alkalies, silicates, phosphates, chromates, carbonates, bicarbonates, borates, sulfates, sulfites, nitrates, chlorides, soaps, rosin, sulfonated wetting agents, anti-foaming agents, organic bases, organic solvents, organic coupling agents, and sometimes inorganic acid salts or organic acids. Percentage of total sodium oxide, percentage of potassium oxide, percentage of free sodium hydroxide, percentage of water, percentage of losses, percentage of matter insoluble in alcohol, percentage of fatty acids, percentage of rosin, percentage of synthetic detergent or wetting agent, percentage of silica, percentage of phosphorus pentoxide, percentage of carbon dioxide, percentage of sodium chloride, percentage of sodium sulfate, and percentage of volatile hydrocarbons test methods shall be performed to conform with the specified requirements.
SCOPE
1.1 These test methods describe the procedures for the chemical analysis of industrial metal cleaning compositions in solid, paste, or liquid form. These cleaning compositions may contain caustic alkalies, silicates, phosphates, chromates, carbonates, bicarbonates, borates, sulfates, sulfites, nitrates, chlorides, soaps, rosin, sulfonated wetting agents, anti-foaming agents, organic bases, organic solvents, organic coupling agents, and sometimes inorganic acid salts or organic acids. Occasionally, such cleaning compositions may contain sulfonated oils; in such cases, reference should be made to Method D 500. The examination under a low power microscope or magnifying glass, supplemented by a few qualitative tests, will often indicate the number of components and their identity.
1.2 The analytical methods appear in the following order:SectionPreparation of Sample4Total Alkalinity as Na2O5-8Total Fatty Acids (and Rosin)9 and 10Na2O Combined with Fatty Acids (and Rosin)11 and 12Anhydrous Soap13-Rosin (McNicoll Test Method):Qualitative14 and 15Quantitative16-19Total Silica Calculated as SiO220-23Phosphates:Qualitative24 and 25Quantitative26-18Combined Sodium and Potassium Oxides34-37Chlorides38-40Sulfates41-43Water, Distillation Test Method44-47Carbon Dioxide by Evolution-Absorption Test Method48-52Loss at 105C53 and 54Total Matter Insoluble in Alcohol55-57Free Alkali58-60Synthetic Detergent or Wetting Agent61 and 62Volatile Hydrocarbons63-67Loss on Ignition68 and 69Report70 and 71
1.3This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Material Safety Data Sheets are available for reagents and materials. Review them for hazards prior to usage. See for a specific hazards statement.
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Standards Content (Sample)
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
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Designation: D800 − 05
StandardTest Methods of
Chemical Analysis of Industrial Metal Cleaning
1
Compositions
This standard is issued under the fixed designation D800; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope
Volatile Hydrocarbons 63-67
Loss on Ignition 68 and 69
1.1 These test methods describe the procedures for the
Report 70 and 71
chemical analysis of industrial metal cleaning compositions in
1.3 This standard does not purport to address all of the
solid, paste, or liquid form. These cleaning compositions may
safety concerns, if any, associated with its use. It is the
contain caustic alkalies, silicates, phosphates, chromates,
responsibility of the user of this standard to establish appro-
carbonates, bicarbonates, borates, sulfates, sulfites, nitrates,
priate safety and health practices and determine the applica-
chlorides, soaps, rosin, sulfonated wetting agents, anti-foaming
bility of regulatory limitations prior to use. Material Safety
agents, organic bases, organic solvents, organic coupling
Data Sheets are available for reagents and materials. Review
agents, and sometimes inorganic acid salts or organic acids.
them for hazards prior to usage. See 6.1 for a specific hazards
Occasionally, such cleaning compositions may contain sul-
statement.
fonated oils; in such cases, reference should be made to
MethodD500.Theexaminationunderalowpowermicroscope
2. Referenced Documents
or magnifying glass, supplemented by a few qualitative tests, 2
2.1 ASTM Standards:
will often indicate the number of components and their
D500 Test Methods of ChemicalAnalysis of Sulfonated and
identity.
Sulfated Oils
1.2 The analytical methods appear in the following order:
D841 Specification for Nitration Grade Toluene
D843 Specification for Nitration Grade Xylene
Section
D1193 Specification for Reagent Water
Preparation of Sample 4
Total Alkalinity as Na O 5-8
2
3. Purity of Reagents and Materials
Total Fatty Acids (and Rosin) 9 and 10
Na O Combined with Fatty Acids (and Rosin) 11 and 12
2
3.1 Purity of Reagents—Reagent grade chemicals shall be
Anhydrous Soap 13
used in all tests. Unless otherwise indicated, it is intended that
—Rosin (McNicoll Test Method):
Qualitative 14 and 15 all reagents shall conform to the specifications of the Commit-
Quantitative 16-19
tee onAnalytical Reagents of theAmerican Chemical Society,
Total Silica Calculated as SiO 20-23
3
2
where such specifications are available. Other grades may be
Phosphates:
Qualitative 24 and 25 used, provided it is first ascertained that the reagent is of
Quantitative 26-18
sufficiently high purity to permit its use without lessening the
Combined Sodium and Potassium Oxides 34-37
accuracy of the determination.
Chlorides 38-40
Sulfates 41-43
3.2 Unless otherwise indicated, references to water shall be
Water, Distillation Test Method 44-47
understood to mean reagent water conforming to Specification
Carbon Dioxide by Evolution-Absorption Test Method 48-52
Loss at 105°C 53 and 54
D1193.
Total Matter Insoluble in Alcohol 55-57
Free Alkali 58-60
Synthetic Detergent or Wetting Agent 61 and 62
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
1
These test methods are under the jurisdiction of ASTM Committee D12 on the ASTM website.
3
Soaps and Other Detergents and are the direct responsibility of Subcommittee Reagent Chemicals, American Chemical Society Specifications, American
D12.12 on Analysis and Specifications of Soaps, Synthetics, Detergents and their Chemical Society, Washington, DC. For suggestions on the testing of reagents not
Components. listed by the American Chemical Society, see Analar Standards for Laboratory
Current edition approved May 1, 2005. Published June 2005. Originally Chemicals, BDH Ltd., Poole, Dorset, U.K., and the United States Pharmacopeia
approved in 1944. Last previous edition approved in 1997 as D800 – 91(1997). and National Formulary, U.S. Pharmacopeial Convention, Inc. (USPC), Rockville,
DOI: 10.1520/D0800-05. MD.
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D800 − 05
4. Preparation of Sample
B = millilitres of 0.5 N NaOH solution, and
W = grams of sample used.
4.1 Samples of metal cleaning compositions shall be well
mixed. Excessive exposure to the
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