Standard Specification for High-Strength Zinc-5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire for Use in Overhead Electrical Conductors

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1.1 This specification covers round, high strength, zinc–5 % aluminum-mischmetal (Zn–5Al–MM) alloy-coated, steel core wire with one class of Zn–5Al–MM coating (MA3) for use in overhead electrical conductors.  
1.2 This specification covers wire of diameter from 0.0500 to 0.1900 in. inclusive or 1.27 to 4.82 mm inclusive.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.

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Publication Date
31-Oct-2008
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ASTM B803/B803M-08e1 - Standard Specification for High-Strength Zinc-5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire for Use in Overhead Electrical Conductors
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
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Designation:B803/B803M −08
StandardSpecification for
High-Strength Zinc–5% Aluminum-Mischmetal Alloy-Coated
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Steel Core Wire for Use in Overhead Electrical Conductors
This standard is issued under the fixed designation B803/B803M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
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ε NOTE—Designation was corrected editorially in October 2013.
1. Scope* E47 Test Methods for Chemical Analysis of Zinc Die-
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Casting Alloys (Withdrawn 1997)
1.1 This specification covers round, high strength, zinc–5 %
E1277 Test Method for Chemical Analysis of Zinc-5 %
aluminum-mischmetal (Zn–5Al–MM) alloy-coated, steel core
Aluminum-Mischmetal Alloys by ICP Emission Spec-
wire with one class of Zn–5Al–MM coating (MA3) for use in
trometry
overhead electrical conductors.
E29 Practice for Using Significant Digits in Test Data to
1.2 This specification covers wire of diameter from 0.0500
Determine Conformance with Specifications
to 0.1900 in. inclusive or 1.27 to 4.82 mm inclusive.
2.3 Other Standard:
1.3 The values stated in either SI units or inch-pound units
GF-1 Standard Practice for Determination of Cerium and
are to be regarded separately as standard. The values stated in Lanthanum Compositions in GalfanAlloy (5 %Al-0.04 %
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each system may not be exact equivalents; therefore, each
La-0.04 % Ce-Bal SHG Zn)
system shall be used independently of the other. Combining
3. Terminology
values from the two systems may result in non-conformance
with the standard.
3.1 Abbreviations:
3.1.1 MM—mischmetal
2. Referenced Documents
3.1.2 Zn–5Al–MM—zinc–5 % aluminum mischmetal alloy
2.1 The following documents of the issue in effect on date
3.2 Definitions:
of material purchase form a part of this specification to the
3.2.1 lot—unless otherwise specified in the contract or
extent referenced herein.
order, a lot shall consist of all coils of wire of the same
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2.2 ASTM Standards: diameter and unit lengths submitted for inspection at the same
A90/A90M Test Method for Weight [Mass] of Coating on
time.
Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
3.2.2 Product Code—Defines product coating type, coating
A370 Test Methods and Definitions for Mechanical Testing
class and strength grade. This specification covers only High
of Steel Products
StrengthClassA Zn–5Al–MMcoatedproductsandidentifiedas
A751 Test Methods, Practices, and Terminology for Chemi-
product code MA3.
cal Analysis of Steel Products
B193 Test Method for Resistivity of Electrical Conductor
4. Ordering Information
Materials
4.1 Orders for material under this specification shall include
B750 Specification for GALFAN (Zinc-5 % Aluminum-
the following information:
Mischmetal) Alloy in Ingot Form for Hot-Dip Coatings
4.1.1 Quantity of each size,
4.1.2 Wire diameter in inches or millimeters (Section 13),
4.1.3 Certification, if required (Section 18),
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This specification is under the jurisdiction of ASTM Committee B01 on
4.1.4 Test report, if required (Section 18), and
Electrical Conductors and is the direct responsibility of Subcommittee B01.05 on
4.1.5 Package Size (Section 19).
Conductors of Ferrous Metals.
4.1.6 Product Code (Paragraph 3.2.2).
Current edition approved Nov. 1, 2008. Published December 2008. Originally
approved in 1989. Last previous edition approved in 2002 as B803 – 02. DOI:
10.1520/B0803_B0803M-08E01.
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For referenced ASTM standards, visit the ASTM website, www.astm.org, or The last approved version of this historical standard is referenced on
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM www.astm.org.
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Standards volume information, refer to the standard’s Document Summary page on Available from International Lead Zinc Research Organization (ILZRO), 1822
the ASTM website. NC Highway 54 East, Suite 120, Durham, NC 27713, http://www.ilzro.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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B803/B803M−08
TABLE 2 Tensile Requirements
4.1.7 Order Example: five multiple lengths of 12 000 ft.
each, 0.1327 in. MA3 wire, packaged onto wooden non- Stress at 1 % Ultimate Tensile Elongation in 10
Specified Diameter
Extension, min Strength, min in., min %
returnable reels, with certified test report.
in. ksi ksi
0.0500 to 0.0899, incl 210 235 3.0
5. Materials and Manufacture
0.0900 to 0.1199, incl 205 230 3.0
0.1200 to 0.1399, incl 200 225 3.5
5.1 The base metal shall be steel produced by the open-
0.1400 to 0.1900, incl 195 220 3.5
hearth, electric furn
...

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