Standard Guide for Magnetic Particle Examination

SCOPE
1.1 This guide describes techniques for both dry and wet magnetic particle examination, a nondestructive method for detecting cracks and other discontinuities at or near the surface in ferromagnetic materials. Magnetic particle examination may be applied to raw material, semifinished material (billets, blooms, castings, and forgings), finished material and welds, regardless of heat treatment or lack thereof. It is useful for preventive maintenance examination.
1.1.1 This guide is intended as a reference to aid in the preparation of specifications/standards, procedures and techniques.
1.2 This guide is also a reference that may be used as follows:
1.2.1 To establish a means by which magnetic particle examination, procedures recommended or required by individual organizations, can be reviewed to evaluate their applicability and completeness.
1.2.2 To aid in the organization of the facilities and personnel concerned in magnetic particle examination.
1.2.3 To aid in the preparation of procedures dealing with the examination of materials and parts. This guide describes magnetic particle examination techniques that are recommended for a great variety of sizes and shapes of ferromagnetic materials and widely varying examination requirements. Since there are many acceptable differences in both procedure and technique, the explicit requirements should be covered by a written procedure (see Section 21 ).
1.3 This guide does not indicate, suggest, or specify acceptance standards for parts/pieces examined by these techniques. It should be pointed out, however, that after indications have been produced, they must be interpreted or classified and then evaluated. For this purpose there should be a separate code, specification, or a specific agreement to define the type, size, location, degree of alignment and spacing, area concentration, and orientation of indications that are unacceptable in a specific part versus those which need not be removed before part acceptance. Conditions where rework or repair are not permitted should be specified.
1.4 This guide describes the use of the following magnetic particle method techniques.
1.4.1 Dry magnetic powder (see 8.4 ),
1.4.2 Wet magnetic particle (see 8.5),
1.4.3 Magnetic slurry/paint magnetic particle (see 8.5.8 ), and
1.4.4 Polymer magnetic particle (see 8.5.8).
1.5 Personnel Qualification—Personnel performing examinations in accordance with this guide shall be qualified and certified in accordance with ASNT Recommended Practice No. SNT-TC-1A, ANSI/ASNT Standard CP-189, NAS 410, or as specified in the contract or purchase order.
1.6 Nondestructive Testing Agency— If a nondestructive testing agency as described in Practice E 543 is used to perform the examination, the testing agency shall meet the requirements of Practice E 543.
1.7 Table of Contents: SECTIONScope1Scope Description1.1A Reference Document1.2Acceptance Standards for Parts not Covered1.3Magnetic Particle Method Techniques1.4Personnel Qualifications1.5Nondestructive Testing Agency1.6Table of Contents1.7SI Units1.8Safety Caveat1.9Referenced Documents2ASTM Standards2.1SAE Documents2.2ASNT Documents2.3U.S. Government Documents2.4Definitions3Summary of Guide4Principle4.1Method4.2Magnetization4.3Types of Magnetic Particle and Their Use4.4Evaluation of Indications4.5Typical Magnetic Particle Indications4.6Significance and Use5Equipment6Types6.1 SECTIONPortability6.2Yokes6.3Prods6.4Black Light6.5Equipment Verification6.6Examination Area7Light Intensity for Examination7.1Housekeeping7.2Magnetic Particle Materials8Particle Types8.2Particle Characteristics8.3Dry Particles8.4Wet Particle Systems8.5Part Preparation9General9.1Cleaning Examination Surface9.2Sequence of Operations10Sequencing Particle Application and Establishing Magnetic Flux Field10.1Types of Magnetizing Currents11Basic Current Types11.1Part Magnetization Techniques12Examination Coverage12.1Direct and Indirect Magnetization12.2Choosing a Magnetizat...

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Publication Date
09-Jul-2001
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ASTM E709-01 - Standard Guide for Magnetic Particle Examination
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E 709 – 01
Standard Guide for
1
Magnetic Particle Examination
This standard is issued under the fixed designation E709; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope location, degree of alignment and spacing, area concentration,
2 andorientationofindicationsthatareunacceptableinaspecific
1.1 This guide describes techniques for both dry and wet
part versus those which need not be removed before part
magnetic particle examination, a nondestructive method for
acceptance. Conditions where rework or repair are not permit-
detectingcracksandotherdiscontinuitiesatornearthesurface
ted should be specified.
inferromagneticmaterials.Magneticparticleexaminationmay
1.4 This guide describes the use of the following magnetic
be applied to raw material, semifinished material (billets,
particle method techniques.
blooms, castings, and forgings), finished material and welds,
1.4.1 Dry magnetic powder (see 8.4),
regardless of heat treatment or lack thereof. It is useful for
1.4.2 Wet magnetic particle (see 8.5),
preventive maintenance examination.
1.4.3 Magnetic slurry/paint magnetic particle (see 8.5.8),
1.1.1 This guide is intended as a reference to aid in the
and
preparation of specifications/standards, procedures and tech-
1.4.4 Polymer magnetic particle (see 8.5.8).
niques.
1.5 Personnel Qualification—Personnel performing exami-
1.2 This guide is also a reference that may be used as
nations in accordance with this guide shall be qualified and
follows:
certifiedinaccordancewithASNTRecommendedPracticeNo.
1.2.1 To establish a means by which magnetic particle
SNT-TC-1A, ANSI/ASNT Standard CP-189, NAS 410, or as
examination, procedures recommended or required by indi-
specified in the contract or purchase order.
vidual organizations, can be reviewed to evaluate their appli-
1.6 Nondestructive Testing Agency—If a nondestructive
cability and completeness.
testing agency as described in Practice E543 is used to
1.2.2 To aid in the organization of the facilities and person-
perform the examination, the testing agency shall meet the
nel concerned in magnetic particle examination.
requirements of Practice E543.
1.2.3 To aid in the preparation of procedures dealing with
1.7 Table of Contents:
the examination of materials and parts. This guide describes
SECTION
magnetic particle examination techniques that are recom-
Scope 1
mendedforagreatvarietyofsizesandshapesofferromagnetic
Scope Description 1.1
materials and widely varying examination requirements. Since
A Reference Document 1.2
there are many acceptable differences in both procedure and
Acceptance Standards for Parts not Covered 1.3
technique, the explicit requirements should be covered by a
Magnetic Particle Method Techniques 1.4
written procedure (see Section 21).
Personnel Qualifications 1.5
1.3 This guide does not indicate, suggest, or specify accep- Nondestructive Testing Agency 1.6
Table of Contents 1.7
tance standards for parts/pieces examined by these techniques.
SI Units 1.8
It should be pointed out, however, that after indications have
Safety Caveat 1.9
been produced, they must be interpreted or classified and then
Referenced Documents 2
evaluated. For this purpose there should be a separate code,
ASTM Standards 2.1
specification, or a specific agreement to define the type, size,
SAE Documents 2.2
ASNT Documents 2.3
U.S. Government Documents 2.4
1
This guide is under the jurisdiction of ASTM Committee E07 on Nondestruc- Definitions 3
tive Testing and is the direct responsibility of Subcommittee E07.03 on Magnetic
Summary of Guide 4
Particle and Penetrant Testing.
Principle 4.1
Current edition approved July 10, 2001. Published September 2001. Originally
Method 4.2
published as E709–80. Last previous edition E709–95.
Magnetization 4.3
2
For ASME Boiler and Pressure Vessel Code Applications see related Guide
Types of Magnetic Particle and Their Use 4.4
SE-709 in Section II of that Code.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

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E709–01
Evaluation of Indications 4.5 Verifying System Performance 20.8
Typical Magnetic Particle Indications 4.6 Procedure and Report 21
Significance and Use 5 Written Procedure 21.1
Equipment 6 Written Reports 21.2
Types 6.1 Acceptance Standards 22
SECTION Safety 23
Portability 6.2 SECTION
Yokes 6.3 Precision and Bias 24
Prods 6.4 Keywords 25
Black Light 6.5 Annex Annex A1
Equipment Verification 6.6 Appendix X1. Appendi
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