Standard Test Method for Shock Testing of Structural Insulation of a Class Divisions Constructed of Steel or Aluminum

ABSTRACT
This specification covers a method for evaluating insulation installed on steel or aluminium structural division as defined in IMO resolution A. 754 (18) to assure insulation is note degraded in the event of shock. The non-combustible passive fire protection insulation shall be installed to meet the highest level of commercial fire resistance expected. Lower levels of fire resistance will be allowed without additional shock level testing. This testing method is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions. This specification also provides guidelines for shock test before conducting a fire resistance test. In the shock test, the fire resistant divisions, bulkheads and decks shall be tested according to the specifics required by the MIlL-S-901D, Section 3.2.1 (b) Medium Weight Shock Test.
SIGNIFICANCE AND USE
This test method evaluates the ability of a non-combustible passive fire protection system installed on structural divisions on commercial ships to function after shock loading.
The shock loading is accomplished by conducting impact testing of a test specimen consisting of insulation on a standard steel or aluminum structural core installed on a medium weight shock test machine.
Following the shock testing the shocked test specimen and an unshocked test specimen are tested for fire resistance. Both shocked and unshocked test specimens are installed side-by-side in a fixture and fire tested at the same time.
The fire resistance for both specimens is measured and recorded.
Other passive fire protection systems using the same insulation materials and attachment methods and having lower fire resistance ratings will be accepted without additional shock testing.
SCOPE
1.1 The purpose of the specification is to evaluate insulation installed on steel or aluminum structural division as defined in IMO resolution A.754 (18) to ensure the insulation is not degraded in the event of a shock.
1.2 The non-combustible passive fire protection insulation shall be installed, which will meet the highest level of commercial fire resistance expected. Lower levels of fire resistance will be allowed without additional shock testing.
1.3 This test method is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire-hazard or fire-risk assessment of the materials, products or assemblies under actual fire conditions.
1.4 Fire testing is inherently hazardous. Adequate safeguards for personnel and property shall be employed in conducting these tests.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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31-Dec-2010
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ASTM F2877-11 - Standard Test Method for Shock Testing of Structural Insulation of a Class Divisions Constructed of Steel or Aluminum
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
An American National Standard
Designation:F2877–11
Standard Test Method for
Shock Testing of Structural Insulation of a Class Divisions
Constructed of Steel or Aluminum
This standard is issued under the fixed designation F2877; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
TABLE OF CONTENTS
Introduction
Section 1 Scope
Section 2 Referenced Documents
Section 3 Terminology
Section 4 Significance and Use
Section 5 Shock Test Prior to Fire Resistance Test
Section 6 Criteria to Evaluate Shock Test Specimen
Section 7 Post Shock Fire Resistance Test
Section 8 Criteria to Evaluate the Fire Resistance of the Shock Test Specimen
Section 9 Test Report
Section 10 Precision and Bias
Section 11 Key Words
INTRODUCTION
Passive fire protection materials have been required and used on commercial ships for decades.The
passive systems include the non-combustible insulation material and its means of attachment to steel
or aluminum divisions. The passive system has been evaluated in a standard fire test using a standard
steel or aluminum structural core. No impact loading has been required prior to testing for fire
resistance.
The United States Navy requires shock testing of passive fire protection prior to fire resistance
testing; this test is defined in MIL-STD-3020, Fire Resistance of U.S. Naval Surface Ships, 7
November, 2007. The technology to economically shock test the passive fire protection systems was
developed 50 years ago, and equipment in commercial laboratories is available.
After the terrorist attack on September 11, 2001 it is our responsibility that we add a level of shock
protection to our passive fire protection systems on commercial ships where appropriate. Many of the
passive fire protection systems used today are mechanically fastened and will perform the intended
function after a shock event.
Passive fire protection insulation may have thermal or acoustic treatments added to the insulated
division. These treatments add mass to the fire protection system and their effect on shock is not
included in this specification.
1. Scope IMO resolution A.754 (18) to ensure the insulation is not
degraded in the event of a shock.
1.1 The purpose of the specification is to evaluate insulation
1.2 The non-combustible passive fire protection insulation
installed on steel or aluminum structural division as defined in
shall be installed, which will meet the highest level of
This test method is under the jurisdiction of ASTM Committee F25 on Ships
commercial fire resistance expected. Lower levels of fire
and Marine Technology and is the direct responsibility of Subcommittee F25.02 on
resistance will be allowed without additional shock testing.
Insulation/Processes.
1.3 This test method is used to measure and describe the
Current edition approved Jan. 1, 2011. Published March 2011. DOI:10.1520/
F2877-11. responseofmaterials,products,orassembliestoheatandflame
JOM, 53(12), 2001 pp 8-12 and www.nist.gov/public.affairs/releases/wtc-
under controlled conditions, but does not by itself incorporate
briefing-april0505.htm
all factors required for fire-hazard or fire-risk assessment of the
materials, products or assemblies under actual fire conditions.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
F2877–11
1.4 Fire testing is inherently hazardous. Adequate safe-
class “A-0” 0 min
guards for personnel and property shall be employed in
(d) They are so constructed as to be capable of preventing
conducting these tests.
the passage of smoke and flame to the end of the one-hour
1.5 The values stated in either SI units or inch-pound units
standard fire test; and
are to be regarded separately as standard. The values stated in
(e) The Administration required a test of a prototype bulk-
each system may not be exact equivalents; therefore, each
head or deck in accordance with the FireTest Procedures Code
system shall be used independently of the other. Combining
to ensure that it meets the above requirements for integrity and
values from the two systems may result in non-conformance
temperature rise.
with the standard.
3.2.2 fire resistance, n—the ability of a material, product, or
1.6 This standard does not purport to address all of the
assembly to withstand fire or give protection from it for a
safety concerns, if any, associated with its use. It is the
period of time.
responsibility of the user of this standard to establish appro-
3.2.2.1 Discussion—Fire resistance is the ability of a divi-
priate safety and health practices and determine the applica-
sion or boundary (typically a bulkhead or overhead) to with-
bility of regulatory limitations prior to use.
stand fire, give protection from it, prevent fire spread to
2. Referenced Documents adjoining compartments, and retain structural integrity under
3 fire. Structural integrity is the ability to continue to carry a
2.1 ASTM Standards:
structural load. Fire resistance does not address reaction to fire
E176 Terminology of Fire Standards
properties such as ignitability, surface flame spread, heat
2.2 International Maritime Code: International Code for
release rates, smoke density, fire gas toxicity, or other material
Application of Fire Test Procedures, ISBN 92-801-1452-2 :
fire performance limits.
A.754 (18) Recommendation on Fire Resistance Tests for
3.2.2.2 fire resistance rating—ameasureoftheelapsedtime
“A,” “B,” and “F” Class Divisions
during which a material, product, or assembly continues to
2.3 United States Military Documents:
exhibit fire resistance under specified exposure conditions.
MIL-S-901D Requirements for Shock Tests H.I. (High Im-
3.2.2.3 restricted application—when a division will only
pact) Shipboard Machinery, Equipment, and Systems
protect against a fire threat with the insulation installed on the
NAVSEAINST 9491.ID Approved Class HI Shock Testing
fire side only, the division is designated as fire resistant with
Machines
restricted application.
MIL-STD-3020 Fire Resistance of U.S. Navy Surface
Ships 3.2.2.4 un-restricted application—when a division is pro-
tected against a fire threat from both sides, the division is
3. Terminology
designated as fire resistant with unrestricted application.
3.1 Refer to Terminology E176 for general terms associated 3.2.3 non-combustible insulation—an insulation material
when tested in accordance with the FTPCode,Annex 1, Part 1,
with fire issues.
3.2 Definitions: and meet the acceptance criteria are non-combustible.
3.2.1 A-Class division—“A” class divisions in accordance 3.2.4 standard steel or aluminum structural core—a struc-
with Part 3 of IMO FTP Code are those divisions formed by
tural core used to construct the test specimen. It is constructed
bulkheads and decks which comply with the following criteria: of either steel or aluminum with the dimensions and stiffeners
(a) They are constructed of steel or other equivalent mate-
shown in Figs. 1-4.
rial;
(b) They are suitably stiffened;
4. Significance and Use
(c) They are insulated with approved non-combustible ma-
4.1 This test method evaluates the ability of a non-
terials such that the average temperature of the unexposed side
combustible passive fire protection system installed on struc-
will not rise more than 140°C above the original temperature,
tural divisions on commercial ships to function after shock
nor will the temperature, at any one point, including any joint,
loading.
rise more than 180°C above the original temperature, with the
4.2 The shock loading is accomplished by conducting im-
time listed below:
pact testing of a test specimen consisting of insulation on a
class “A-60” 60 min
standard steel or aluminum structural core installed on a
class “A-30” 30 min
medium weight shock test machine.
class “A-15” 15 min
4.3 Following the shock testing the shocked test specimen
and an unshocked test specimen are tested for fire resistance.
Both shocked and unshocked test specimens are installed
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
side-by-side in a fixture and fire tested at the same time.
Standards volume information, refer to the standard’s Document Summary page on
4.4 The fire resistance for both specimens is measured and
the ASTM website.
recorded.
Available from IMO Publishing Service, 4 Albert Embankment, London SE1
7SR, United Kingdom, email: publication-sales@imo.org
4.5 Other passive fire protection systems using the same
Available on the internet at www.dtbtest.com/PDFS/MIL-S-901D.pdf 5 6
insulation mater
...

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