Standard Test Method for Shock Testing of Structural Insulation of A-Class Divisions Constructed of Steel or Aluminum

ABSTRACT
This specification covers a method for evaluating insulation installed on steel or aluminium structural division as defined in IMO resolution A. 754 (18) to assure insulation is note degraded in the event of shock. The non-combustible passive fire protection insulation shall be installed to meet the highest level of commercial fire resistance expected. Lower levels of fire resistance will be allowed without additional shock level testing. This testing method is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions. This specification also provides guidelines for shock test before conducting a fire resistance test. In the shock test, the fire resistant divisions, bulkheads and decks shall be tested according to the specifics required by the MIlL-S-901D, Section 3.2.1 (b) Medium Weight Shock Test.
SIGNIFICANCE AND USE
4.1 This test method evaluates the ability of a non-combustible passive fire protection system installed on structural divisions on commercial ships to function after shock loading.  
4.2 The shock loading is accomplished by conducting impact testing of a test specimen consisting of insulation on a standard steel or aluminum structural core installed on a medium weight shock test machine.  
4.3 Following the shock testing the shocked test specimen and an unshocked test specimen are tested for fire resistance. Both shocked and unshocked test specimens are installed side-by-side in a fixture and fire tested at the same time.  
4.4 The fire resistance for both specimens is measured and recorded.  
4.5 Other passive fire protection systems using the same insulation materials and attachment methods and having lower fire resistance ratings will be accepted without additional shock testing.
SCOPE
1.1 The purpose of the specification is to evaluate insulation installed on steel or aluminum structural division as defined in IMO Resolution A.754 (18) to ensure the insulation is not degraded in the event of a shock.  
1.2 The non-combustible passive fire protection insulation shall be installed, which will meet the highest level of commercial fire resistance expected. Lower levels of fire resistance will be allowed without additional shock testing.  
1.3 This test method is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire-hazard or fire-risk assessment of the materials, products or assemblies under actual fire conditions.  
1.4 Fire testing is inherently hazardous. Adequate safeguards for personnel and property shall be employed in conducting these tests.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM F2877/F2877M-13(2019) - Standard Test Method for Shock Testing of Structural Insulation of A-Class Divisions Constructed of Steel or Aluminum
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F2877/F2877M − 13 (Reapproved 2019) An American National Standard
Standard Test Method for
Shock Testing of Structural Insulation of A-Class Divisions
Constructed of Steel or Aluminum
ThisstandardisissuedunderthefixeddesignationF2877/F2877M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
INTRODUCTION
Passive fire protection materials have been required and used on commercial ships for decades.The
passive systems include the non-combustible insulation material and its means of attachment to steel
or aluminum divisions. The passive system has been evaluated in a standard fire test using a standard
steel or aluminum structural core. No impact loading has been required prior to testing for fire
resistance.
The United States Navy requires shock testing of passive fire protection prior to fire resistance
testing; this test is defined in MIL-STD-3020, Fire Resistance of U.S. Naval Surface Ships, 7
November, 2007. The technology to economically shock test the passive fire protection systems was
developed 50 years ago, and equipment in commercial laboratories is available.
After the terrorist attack on September 11, 2001, it is our responsibility that we add a level of shock
protection to our passive fire protection systems on commercial ships where appropriate. Many of the
passive fire protection systems used today are mechanically fastened and will perform the intended
function after a shock event.
Passive fire protection insulation may have thermal or acoustic treatments added to the insulated
division. These treatments add mass to the fire protection system and their effect on shock is not
included in this specification.
TABLE OF CONTENTS
Introduction
Section 1 Scope
Section 2 Referenced Documents
Section 3 Terminology
Section 4 Significance and Use
Section 5 Shock Test Prior to Fire Resistance Test
Section 6 Criteria to Evaluate Shock Test Specimens
Section 7 Post Shock Fire Resistance Test
Section 8 Criteria to Evaluate the Fire Resistance of the Shock Tested Specimen
Section 9 Test Report
Section 10 Precision and Bias
Section 11 Keywords
1. Scope 1.2 The non-combustible passive fire protection insulation
shall be installed, which will meet the highest level of
1.1 The purpose of the specification is to evaluate insulation
commercial fire resistance expected. Lower levels of fire
installed on steel or aluminum structural division as defined in
resistance will be allowed without additional shock testing.
IMO Resolution A.754 (18) to ensure the insulation is not
degraded in the event of a shock.
1.3 This test method is used to measure and describe the
responseofmaterials,products,orassembliestoheatandflame
This test method is under the jurisdiction of ASTM Committee F25 on Ships under controlled conditions, but does not by itself incorporate
and Marine Technology and is the direct responsibility of Subcommittee F25.02 on
all factors required for fire-hazard or fire-risk assessment of the
Insulation/Processes.
materials, products or assemblies under actual fire conditions.
Current edition approved May 1, 2019. Published June 2019. Originally
ε1
approved in 2011. Last previous edition approved in 2013 as F2877 – 13 .
1.4 Fire testing is inherently hazardous. Adequate safe-
DOI:10.1520/F2877_F2877M-13R19.
2 guards for personnel and property shall be employed in
Journal of the Minerals, Metals, and Materials Society, Vol 53, No. 12, 2001,
pp. 8–12 and www.nist.gov/public.affairs/releases/wtc-briefing-april0505.htm. conducting these tests.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F2877/F2877M − 13 (2019)
1.5 The values stated in either SI units or inch-pound units including any joint, rise more than 180°C above the original
are to be regarded separately as standard. The values stated in temperature, with the time listed below:
each system may not be exact equivalents; therefore, each
Class “A-60” 60 min
Class “A-30” 30 min
system shall be used independently of the other. Combining
Class “A-15” 15 min
values from the two systems may result in non-conformance
Class “A-0” 0 min
with the standard.
(4) They are so constructed as to be capable of preventing
1.6 This standard does not purport to address all of the
the passage of smoke and flame to the end of the one-hour
safety concerns, if any, associated with its use. It is the
standard fire test; and
responsibility of the user of this standard to establish appro-
(5) The Administration required a test of a prototype
priate safety, health, and environmental practices and deter-
bulkhead or deck in accordance with the Fire Test Procedures
mine the applicability of regulatory limitations prior to use.
Code to ensure that it meets the above requirements for
1.7 This international standard was developed in accor-
integrity and temperature rise.
dance with internationally recognized principles on standard-
3.2.2 fire resistance, n—the ability of a material, product, or
ization established in the Decision on Principles for the
assembly to withstand fire or give protection from it for a
Development of International Standards, Guides and Recom-
period of time.
mendations issued by the World Trade Organization Technical
3.2.2.1 Discussion—Fire resistance is the ability of a divi-
Barriers to Trade (TBT) Committee.
sion or boundary (typically a bulkhead or overhead) to with-
stand fire, give protection from it, prevent fire spread to
2. Referenced Documents
3 adjoining compartments, and retain structural integrity under
2.1 ASTM Standards:
fire. Structural integrity is the ability to continue to carry a
E176 Terminology of Fire Standards
structural load. Fire resistance does not address reaction to fire
2.2 International Maritime Code: International Code for
properties such as ignitability, surface flame spread, heat
Application of Fire Test Procedures, ISBN 92-801-1452-2:
release rates, smoke density, fire gas toxicity, or other material
A.754 (18) Recommendation on Fire Resistance Tests for
fire performance limits.
“A,” “B,” and “F” Class Divisions
3.2.2.1 fire resistance rating, n—a measure of the elapsed
2.3 United States Military Documents:
time during which a material, product, or assembly continues
MIL-S-901D Requirements for Shock Tests H.I. (High Im-
to exhibit fire resistance under specified exposure conditions.
pact) Shipboard Machinery, Equipment, and Systems
3.2.2.2 restricted application, n—when a division will only
NAVSEAINST 9491.ID Approved Class HI Shock Testing
6 protect against a fire threat with the insulation installed on the
Machines
fire side only, the division is designated as fire resistant with
MIL-STD-3020 Fire Resistance of U.S. Navy Surface
7 restricted application.
Ships
3.2.2.3 un-restricted application, n—when a division is
3. Terminology protected against a fire threat from both sides, the division is
designated as fire resistant with unrestricted application.
3.1 Refer to Terminology E176 for general terms associated
with fire issues. 3.2.3 non-combustible insulation, n—an insulation material
when tested in accordance with the FTPCode,Annex 1, Part 1,
3.2 Definitions:
and meet the acceptance criteria are non-combustible.
3.2.1 A-Classdivision,n—“A”classdivisionsinaccordance
3.2.4 standard steel or aluminum structural core, n—a
with Part 3 of IMO FTP Code are those divisions formed by
bulkheads and decks which comply with the following criteria: structural core used to construct the test specimen. It is
constructed of either steel or aluminum with the dimensions
(1) They are constructed of steel or other equivalent
material; and stiffeners shown in Figs. 1-4.
(2) They are suitably stiffened;
(3) They are insulated with approved non-combustible 4. Significance and Use
materials such that the average temperature of the unexposed
4.1 This test method evaluates the ability of a non-
side will not rise more than 140°C above the original
combustible passive fire protection system installed on struc-
temperature, nor will the temperature, at any one point,
tural divisions on commercial ships to function after shock
loading.
4.2 The shock loading is accomplished by conducting im-
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
pact testing of a test specimen consisting of insulation on a
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
standard steel or aluminum structural core installed on a
the ASTM website.
medium weight shock test machine.
Available from International Maritime Organization (IMO), 4, Albert
Embankment, London SE1 7SR, United Kingdom, http://www.imo.org.
4.3 Following the shock testing the shocked test specimen
Available on the internet at www.dtbtest.com/PDFS/MIL-S-901D.pdf.
and an unshocked test specimen are tested for fire resistance.
Available on the internet at nsdb.navsses.navy.mil/Approved %20Class%
Both shocked and unshocked test specimens are installed
20HI%20Shock%20Testing% 20Machines.pdf.
Available on the internet at www.dtbtest.com/PDFS/MIL-S-901D.pdf. side-by-side in a fixture and fire tested at the same time.
F2877/F2877M − 13 (2019)
FIG. 1 Steel Test Specimen Construction Details for A-Class
FIG. 3 Steel Test Specimen Construction Details for A-Class Deck
Bulkhead
FIG. 4 Aluminum Test Specimen Construction Details for A-Class
FIG. 2 Aluminum Test Specimen Construction Details for A-Class
Deck
Bulkhead
5. Shock Test Prior to Fire Resistance Test
4.4 The fire resistance for both specimens is measured and
5.1 Fire resistant divisions, bulkheads and decks, with
recorded.
passive fire protection and associated attachments, shall be
4.5 Other passive fire protection systems using the same shocktestedinaccordancewithMIL-S-901D,Section3.1.2(b)
insulation materials and attachment methods and having lower Medium Weight Shock Test. The test specimen construction,
fireresistanceratingswillbeacceptedwithoutadditionalshock orientations, fixture and assembly details are provided as
testing. guidance in Figs. 1-8. Testing shall be performed using both
F2877/
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