ASTM D6923-08
(Test Method)Standard Test Method for Evaluation of Engine Oils in a High Speed, Single-Cylinder Diesel Engine—Caterpillar 1R Test Procedure
Standard Test Method for Evaluation of Engine Oils in a High Speed, Single-Cylinder Diesel Engine—Caterpillar 1R Test Procedure
SIGNIFICANCE AND USE
This is an accelerated engine oil test, performed in a standardized, calibrated, stationary single-cylinder diesel engine that gives a measure of (1) piston and ring groove deposit forming tendency, (2) piston, ring, and liner scuffing and (3) oil consumption. The test is used in the establishment of diesel engine oil specification requirements as cited in Specification D 4485 for appropriate API Performance Category C oils (API 1509). The test method can also be used in diesel engine oil development.
SCOPE
1.1 This test method covers stressing an engine oil under modern high-speed diesel operating conditions and measures the oil's deposit control, lubrication ability, and resistance to oil consumption. It is performed in a laboratory using a standardized high-speed, single-cylinder diesel engine.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory requirements prior to use. Being an engine test method, this test method does have definite hazards that require safe practices (see Appendix X2 on Safety).
1.4 The following is the Table of Contents: Scope1 Referenced Documents2 Terminology3 Summary of Test Method4 Significance and Use5 Apparatus and Installation6 Intake Air System6.2.1 Exhaust System6.2.2 Fuel System6.2.3 Oil Consumption System6.2.4 Engine Oil System6.2.5 Engine Coolant System6.2.6 Engine Instrumentation6.2.7 Reagents and Materials7 Oil Samples8 Preparation of Apparatus9 General Engine Assembly Practices9.1 Complete Engine Inspection9.2 Copper Component9.3 Engine Lubricant System Flush9.4 Engine Piston Cooling Jet9.5 Engine Measurements and Inspections9.6 Cylinder Head9.7 Valve Guide Bushings9.8 Fuel Injector9.9 Piston and Rings9.10 Cylinder Liner9.11 Compression Ratio9.12 Engine Timing9.13 Engine Coolant System Cleaning Procedure9.14 Calibration and Standardization10 Test Cell Instrumentation10.1 Instrumentation Standards10.2 Coolant Flow10.3 Fuel Injectors10.4 Air Flow10.5 Intake Air Barrel10.6 Fuel Filter10.7 Oil Scale Flow Rates10.8 Test Stand Calibration10.9 Re-calibration Requirements10.9.1 Extending Test Stand Calibration Period10.9.2 Test Run Numbering10.10 Humidity Calibration Requirements10.11 Calibration of Piston Deposit Raters10.12 Procedure11 Engine Break-in Procedure11.1 Cool-down Procedure11.2 Warm-up Procedure11.3 Shutdowns and Lost Time11.4 Periodic Measurements11.5 Engine Control Systems11.6 Engine Coolant11.6.1 Engine Fuel System11.6.2 Engine Oil Temperature11.6.3 Exhaust Pressure11.6.4 Intake Air11.6.5 Post-Test Procedures11.7 Piston Ring Side Clearances11.7.1 Piston Ratings11.7.2 Ring Gap End Increase11.7.3 Cylinder Liner Wear11.7.4 Cylinder Liner Bore Polish11.7.5 Photographs11.7.6 Calculation and Interpretation of Results12 Test Validity12.1 Calculations12.4 Quality Index12.4.1 Oil Consumption12.4.2 Report13 Forms and Data Dictionary13.1 Test Validity13.2 Report Specifics13.3 Precision and Bias14 Precision14.1 Bias14.2 Keywords15 Annexes Engine and Parts WarrantyAnnex A1 Instrument Locations, Measurements and CalculationsAnnex A2 Cooling System ArrangementAnnex A3 Intake Air Mass Flow Sensor InstallationAnnex A4 Fuel System Design and Required ComponentsAnnex A5 Oil SystemAnnex A6 Additional Report FormsAnnex A7 Engine Assembly and Inspection InformationAnnex A8 Flushing Instructions and ApparatusAnnex A9 Warm-up, Cool-down and Testing ConditionsAnnex A10 Piston and Liner Rating ModificationsAnnex A11 Return Goods Authorization Claim FormAnnex A12 Appendixes Various Examples of Supplemental Information for Reference PurposesAppendix X1 SafetyAppendix X2
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Designation: D6923 – 08
Standard Test Method for
Evaluation of Engine Oils in a High Speed, Single-Cylinder
1
Diesel Engine—Caterpillar 1R Test Procedure
This standard is issued under the fixed designation D6923; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
INTRODUCTION
Any properly equipped laboratory, without outside assistance, can use the test procedure described
2
in this test method. The ASTM Test Monitoring Center (TMC) provides calibration oils and an
assessment of the test results obtained on those oils by the laboratory. By this means, the laboratory
will know whether their use of the test method gives results statistically similar to those obtained by
otherlaboratories.Furthermore,variousagenciesrequirethatalaboratoryutilizetheTMCservicesin
seekingqualificationofoilsagainstspecifications.Forexample,theU.S.Armyhassucharequirement
in some of its engine oil specifications.Accordingly, this test method is written for those laboratories
that use the TMC services. Laboratories that choose not to use these services should ignore those
portionsofthetestmethodthatrefertotheTMC.InformationLettersissuedperiodicallybytheTMC
3
may modify this test method. In addition, the TMC may issue supplementary memoranda related to
the test method.
1. Scope oil consumption. It is performed in a laboratory using a
4
standardized high-speed, single-cylinder diesel engine.
1.1 This test method covers stressing an engine oil under
1.2 The values stated in SI units are to be regarded as the
modern high-speed diesel operating conditions and measures
standard. The values given in parentheses are for information
the oil’s deposit control, lubrication ability, and resistance to
only.
1.3 This standard does not purport to address all of the
1
This test method is under the jurisdiction of ASTM Committee D02 on
safety concerns, if any, associated with its use. It is the
PetroleumProductsandLubricantsandisthedirectresponsibilityofSubcommittee
responsibility of the user of this standard to establish appro-
D02.B0 on Automotive Lubricants.
priate safety and health practices and determine the applica-
Current edition approved Oct. 15, 2008. Published November 2008. Originally
approved in 2003. Last previous edition approved in 2005 as D6923–05. DOI:
bility of regulatory requirements prior to use. Being an engine
10.1520/D6923-08.
test method, this test method does have definite hazards that
2
ASTM Test Monitoring Center (TMC), 6555 Penn Avenue, Pittsburgh, PA
require safe practices (see Appendix X2 on Safety).
15206-4489.
3
Until the next revision of this test method, theASTM Test Monitoring Center 1.4 The following is the Table of Contents:
(TMC) will update changes in the test method by means of information letters.
Information letters may be obtained from theASTM Test Monitoring Center, 6555
4
Penn Ave., Pittsburgh, PA 15206-4489. Attention: Administrator. This edition Available from Caterpillar Inc., Engine SystemTechnology Development, P.O.
incorporates revisions in all information Letters through No. 07–1. Box 610, Mossville, IL 61552-0610.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D6923 – 08
Scope 1 Annexes
Referenced Documents 2 Engine and Parts Warranty Annex A1
Terminology 3 Instrument Locations, Measurements and Calculations Annex A2
Summary of Test Method 4 Cooling System Arrangement Annex A3
Significance and Use 5 Intake Air Mass Flow Sensor Installation Annex A4
Apparatus and Installation 6 Fuel System Design and Required Components Annex A5
Intake Air System 6.2.1 Oil System Annex A6
Exhaust System 6.2.2 Additional Report Forms Annex A7
Fuel System 6.2.3 Engine Assembly and Inspection Information Annex A8
Oil Consumption System 6.2.4 Flushing Instructions and Apparatus Annex A9
Engine Oil System 6.2.5 Warm-up, Cool-down and Testing Conditions Annex A10
Engine Coolant System 6.2.6 Piston and Liner Rating Modifications Annex A11
Engine Instrumentation 6.2.7 Return Goods Authorization Claim Form Annex A12
Reagents and Materials 7 Appendixes
Oil Samples 8 Various Examples of Supplemental Information for Refer- Appendix X1
Preparation of Apparatus 9 ence Purposes
General Engine Assembly Practices 9.1 Safety Appendix X2
Complete Engine Inspection 9.2
Copper Component 9.3
2. Referenced Documents
Engine Lubricant System Flush 9.4
5
2.1 ASTM Standards:
Engine Piston Cooling Jet 9.5
Engine Measurements and Inspections 9.6
D86 Test Method for Distillation of Petroleum Products at
Cylinder Head 9.7
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
An American National Standard
Designation:D6923–05 Designation: D 6923 – 08
Standard Test Method for
Evaluation of Engine Oils in a High Speed, Single-Cylinder
1
Diesel Engine—Caterpillar 1R Test Procedure
This standard is issued under the fixed designation D6923; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
INTRODUCTION
Any properly equipped laboratory, without outside assistance, can use the test procedure described
2
in this test method. The ASTM Test Monitoring Center (TMC) provides calibration oils and an
assessment of the test results obtained on those oils by the laboratory. By this means, the laboratory
will know whether their use of the test method gives results statistically similar to those obtained by
otherlaboratories.Furthermore,variousagenciesrequirethatalaboratoryutilizetheTMCservicesin
seekingqualificationofoilsagainstspecifications.Forexample,theU.S.Armyhassucharequirement
in some of its engine oil specifications.Accordingly, this test method is written for those laboratories
that use the TMC services. Laboratories that choose not to use these services should ignore those
portionsofthetestmethodthatrefertotheTMC.InformationLettersissuedperiodicallybytheTMC
3
may modify this test method. In addition, the TMC may issue supplementary memoranda related to
the test method.
1. Scope
1.1 Thistestmethodcoversstressinganengineoilundermodernhigh-speeddieseloperatingconditionsandmeasurestheoil’s
deposit control, lubrication ability, and resistance to oil consumption. It is performed in a laboratory using a standardized
4
high-speed, single-cylinder diesel engine.
1.2
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
requirements prior to use.Beinganenginetestmethod,thistestmethoddoeshavedefinitehazardsthatrequiresafepractices(see
Appendix X2 on Safety).
1.4 The following is the Table of Contents:
1
This test method is under the jurisdiction ofASTM Committee D02 on Petroleum Products and Lubricants and is the direct responsibility of Subcommittee D02.B0 on
Automotive Lubricants.
Current edition approved Nov. 1, 2005. Published December 2005. Originally approved in 2003. Last previous edition approved in 2003 as D6923–03.
Current edition approved Oct. 15, 2008. Published November 2008. Originally approved in 2003. Last previous edition approved in 2005 as D6923–05.
2
ASTM Test Monitoring Center (TMC), 6555 Penn Avenue, Pittsburgh, PA 15206-4489.
3
Untilthenextrevisionofthistestmethod,theASTMTestMonitoringCenter(TMC)willupdatechangesinthetestmethodbymeansofinformationletters.Information
letters may be obtained from theASTM Test Monitoring Center, 6555 PennAve., Pittsburgh, PA15206-4489.Attention:Administrator. This edition incorporates revisions
in all information Letters through No. 05–1.07–1.
4
Available from Caterpillar Inc., Engine System Technology Development, P.O. Box 610, Mossville, IL 61552-0610.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D6923–08
Scope 1
Referenced Documents 2
Terminology 3
Summary of Test Method 4
Significance and Use 5
Apparatus and Installation 6
Intake Air System 6.2.1
Exhaust System 6.2.2
Fuel System 6.2.3
Oil Consumption System 6.2.4
Engine Oil System 6.2.5
Engine Coolant System 6.2.6
Engine Instrumentation 6.2.7
Reagents and Materials 7
Oil Samples 8
Preparation of Apparatus 9
General Engine Assembly Practices 9.1
Complete Engine Inspection 9.2
Copper Component 9.3
Engine Lubricant System Flush 9.4
Engine Piston Cooling Jet 9.5
Engine Measurements and Inspections 9.6
Cylinder Head 9.7
Valve Guide Bushings 9.8
Fuel Injector 9.9
Piston and Rings 9.10
Cylinder Liner 9.11
Compression Ratio 9.12
Engine Timing 9.13
Engine Coolant System Cleaning Procedure 9.14
Calibration and Standardization 10
Test Cell Instrumentation 10.1
Instrumentation Standards 10.2
Coolant Flow 10.3
Fuel Injectors 10.4
Air Flow 10.5
Intake Air Barrel 10.6
Fuel Fil
...
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