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ASTM D6465-99(2012)

(Guide)

Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants

Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants

SIGNIFICANCE AND USE
The guide is to be used by anyone developing bonding or sealing requirements for specifications for manufacturing, maintenance or overhaul. This guide has been designed to be application specific for each bonding or sealing application, and allows the design engineer to rest assured that the product(s) or process(es) selected by the industrial or manufacturing engineer will be compatible with both the part material and the subsequent processes, such as adherend/substrate cleaning and preparation. It allows the industrial or manufacturing engineer to customize the selection of the adhesive or sealant product based on the materials of the parts being bonded or sealed, the conditions required for the subsequent process(es), environmental, cost, and health and safety concerns.
SCOPE
1.1 This guide is intended to assist design engineers, manufacturing/industrial engineers, and production managers in selecting the best-fit adhesive/sealant or bonding/sealing process. The guide takes into account environmental pollution prevention and occupational health and safety factors in a selection process.
1.2 This guide is not to be considered as a database of acceptable materials. It will guide the engineers and managers through the adhesive/sealant material selection process, calling for engineers to customize their selection based on the bonding or sealing performance requirements for the specified application. A comprehensive selection process will allow for the establishment of a more efficient production process, and may eliminate unnecessary process steps. A total life cycle cost analysis or performance/cost of implementation study is recommended to compare the available alternatives.
1.3 This guide is for aerospace and general purpose operations. It is not intended to be used for automotive, carpet, construction, electronics, medical/dental, optical, or structural and nonstructural wood applications. Note that this guide is not specifically for these applications, but the general methodology may be used in the selection process for these applications.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
30-Apr-2012
ICS
49.025.50 - Adhesives
83.180 - Adhesives
Technical Committee
D14 - Adhesives
Drafting Committee
D14.60 - Adhesive Material Classification System
Current Stage
Ref Project

Relations

Replaces
ASTM D6465-99(2005) - Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants
Effective Date
01-May-2012
Replaced By
ASTM D6465-99(2016) - Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants
Effective Date
01-Oct-2016

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ASTM D6465-99(2012) - Standard Guide for Selecting Aerospace and General Purpose Adhesives and SealantsASTM D6465-99(2012) - Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants
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ASTM D6465-99(2012) - Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D6465 − 99 (Reapproved2012)
Standard Guide for
Selecting Aerospace and General Purpose Adhesives and
1
Sealants
This standard is issued under the fixed designation D6465; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D896Practice for Resistance of Adhesive Bonds to Chemi-
cal Reagents
1.1 This guide is intended to assist design engineers,
D897Test Method forTensile Properties ofAdhesive Bonds
manufacturing/industrial engineers, and production managers
D903Test Method for Peel or Stripping Strength of Adhe-
in selecting the best-fit adhesive/sealant or bonding/sealing
sive Bonds
process. The guide takes into account environmental pollution
D905Test Method for Strength Properties of Adhesive
prevention and occupational health and safety factors in a
Bonds in Shear by Compression Loading
selection process.
D907Terminology of Adhesives
1.2 This guide is not to be considered as a database of
D950Test Method for Impact Strength of Adhesive Bonds
acceptable materials. It will guide the engineers and managers
D1002Test Method for Apparent Shear Strength of Single-
throughtheadhesive/sealantmaterialselectionprocess,calling
Lap-Joint Adhesively Bonded Metal Specimens by Ten-
forengineerstocustomizetheirselectionbasedonthebonding
sion Loading (Metal-to-Metal)
or sealing performance requirements for the specified applica-
D1062Test Method for Cleavage Strength of Metal-to-
tion. A comprehensive selection process will allow for the
establishment of a more efficient production process, and may Metal Adhesive Bonds
eliminate unnecessary process steps. A total life cycle cost D1084Test Methods for Viscosity of Adhesives
analysis or performance/cost of implementation study is rec-
D1144Practice for Determining Strength Development of
ommended to compare the available alternatives.
Adhesive Bonds
D1146Test Method for Blocking Point of PotentiallyAdhe-
1.3 This guide is for aerospace and general purpose opera-
sive Layers
tions. It is not intended to be used for automotive, carpet,
D1151Practice for Effect of Moisture and Temperature on
construction, electronics, medical/dental, optical, or structural
andnonstructuralwoodapplications.Notethatthisguideisnot Adhesive Bonds
specificallyfortheseapplications,butthegeneralmethodology D1183Practices for Resistance of Adhesives to Cyclic
may be used in the selection process for these applications.
Laboratory Aging Conditions
D1184Test Method for Flexural Strength of Adhesive
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the Bonded Laminated Assemblies
responsibility of the user of this standard to establish appro- D1310TestMethodforFlashPointandFirePointofLiquids
priate safety and health practices and determine the applica-
by Tag Open-Cup Apparatus
bility of regulatory limitations prior to use.
D1337Practice for Storage Life of Adhesives by Viscosity
and Bond Strength
2. Referenced Documents
D1338Practice for Working Life of Liquid or Paste Adhe-
2
2.1 ASTM Standards:
sives by Consistency and Bond Strength
D56Test Method for Flash Point by Tag Closed Cup Tester
D1780Practice for Conducting Creep Tests of Metal-to-
Metal Adhesives
D1781Test Method for Climbing Drum Peel for Adhesives
1
ThisguideisunderthejurisdictionofASTMCommitteeD14onAdhesivesand
is the direct responsibility of Subcommittee D14.60 on Adhesive Material Classi- D1828Practice for Atmospheric Exposure of Adhesive-
fication System.
Bonded Joints and Structures
Current edition approved May 1, 2012. Published May 2012. Originally
D1875Test Method for Density ofAdhesives in Fluid Form
approved in 1999. Last previous edition approved in 2005 as D6465–99(2005).
DOI: 10.1520/D6465-99R12. D1876Test Method for Peel Resistance of Adhesives (T-
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Peel Test)
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
D1879Practice for Exposure of Adhesive Specimens to
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. Ionizing Radiation
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D6465 − 99 (2012)
D1916Test Method for Penetration of Adhesives (With- D3310Test Method for Determining Corrosivity of Adhe-
3
drawn 2005) sive Materials
D1994Test Method for Determination of Acid Numbers of
D3433Test Method for Fracture Strength in Cleavage of
Hot-Melt Adhesives
Adhesives in Bonded Meta
...

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5.1 The guide is to be used by anyone developing bonding or sealing requirements for specifications for manufacturing, maintenance or overhaul. This guide has been designed to be application specific for each bonding or sealing application, and allows the design engineer to rest assured that the product(s) or process(es) selected by the industrial or manufacturing engineer will be compatible with both the part material and the subsequent processes, such as adherend/substrate cleaning and preparation. It allows the industrial or manufacturing engineer to customize the selection of the adhesive or sealant product based on the materials of the parts being bonded or sealed, the conditions required for the subsequent process(es), environmental, cost, and health and safety concerns.
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This specification covers UNS N06002, UNS N06030, UNS N06035, UNS N06022, UNS N06200, UNS N06230, UNS N06600, UNS N06617, UNS N06625, UNS N08020, UNS N08026, UNS N08024, UNS N08120, UNS N08926, UNS N08367, UNS N10242, UNS N10276, UNS N10665, UNS N10675, UNS N12160, UNS R20033, UNS N06059, UNS N06686, UNS N10629, UNS N08031, UNS N06045, UNS N06025, and UNS R30556 nickel alloy billets and bars for reforging. The products shall be hot worked from ingots by rolling, forging, extruding, hammering, or pressing. The material shall conform to the chemical composition requirements prescribed by the reference material. The chemical composition of the material shall be determined by chemical analysis in accordance with test method E1473.
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