Standard Practice for Installation of a PVC Segmental Panel Liner System in Man-Entry Size Sewers and Conduits

SCOPE
1.1 The practice describes the procedures for the rehabilitation of gravity pipes, culverts, tunnels, and conduits by the installation of a field-fabricated PVC liner system. After installation of the liner system, cementitious grout is pumped into the annular space between the liner and the host structure. The rehabilitation of the host structure by this installation practice results in a rigid composite structure (PVC liner/grout/existing pipe). This type of rehabilitation process is suitable for a variety of gravity pipe applications such as storm sewers, sanitary sewers, and culverts; and with geometries including circular, egg, ovoid, elliptical, arch, and site-specific composite shapes.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Publication Date
30-Nov-2014
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ASTM F2985-14 - Standard Practice for Installation of a PVC Segmental Panel Liner System in Man-Entry Size Sewers and Conduits
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: F2985 − 14
Standard Practice for
Installation of a PVC Segmental Panel Liner System in Man-
1
Entry Size Sewers and Conduits
This standard is issued under the fixed designation F2985; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3. Terminology
1.1 The practice describes the procedures for the rehabili- 3.1 Definitions:
tation of gravity pipes, culverts, tunnels, and conduits by the 3.1.1 cementitious grout, n—the cementitious grout material
installation of a field-fabricated PVC liner system. After is a mixture of Type B Portland cement, sand, and various
installation of the liner system, cementitious grout is pumped admixtures designed to perform in a wet environment.
into the annular space between the liner and the host structure.
3.1.2 panel assembly hardware, n—the connecting long
The rehabilitation of the host structure by this installation
screw rods, bolts, and nuts made from carbon steel meeting
practice results in a rigid composite structure (PVC liner/grout/
SAE’s classification No. 1020 with uni-chrome plating.
existing pipe).This type of rehabilitation process is suitable for
3.1.2.1 Discussion—The uni-chroming process deposits
a variety of gravity pipe applications such as storm sewers,
chromium onto the surface of the steel producing an
sanitary sewers, and culverts; and with geometries including
anticorrosion, crack-free barrier that is compliant with the
circular, egg, ovoid, elliptical, arch, and site-specific composite
strain properties of the steel.
shapes.
3.1.3 PVC liner, n—a tubular assembly field fabricated from
1.2 The values stated in inch-pound units are to be regarded
injection molded PVC profile wall segments which are bolted
as standard. The values given in parentheses are mathematical
together to form circumferential rings which are then joined
conversions to SI units that are provided for information only
together such that some portion of the entire inner circumfer-
and are not considered standard.
ence of the host structure is isolated from the fluid being
1.3 This standard does not purport to address all of the
transported.
safety concerns, if any, associated with its use. It is the
3.1.4 PVC segmental panels, n—an injection molded ele-
responsibility of the user of this standard to establish appro-
ment available in various geometries, consisting of a smooth
priate safety and health practices and determine the applica-
inner surface and a ribbed outer surface (profile) with edge
bility of regulatory limitations prior to use.
configurations to allow precise mechanical locking and sealing
of adjacent panels.
2. Referenced Documents
2
4. Significance and Use – Summary of Practice
2.1 ASTM Standards:
C109/C109M Test Method for Compressive Strength of
4.1 This practice is for use by engineers and owners
Hydraulic Cement Mortars (Using 2-in. or [50-mm] Cube involved in the rehabilitation of gravity piping, conduits, and
Specimens)
small-scale tunnels. This practice conveys the necessary global
C827/C827M Test Method for Change in Height at Early information for the proper installation of a grout in place liner
Ages of Cylindrical Specimens of Cementitious Mixtures
system that can lead to a full restoration of the original host
F2984 Specification for Segmental Panel System for the soil-structureinteractionsystemwhenproperlydesignedbythe
Grout-in-Place-Liner (GIPL) Rehabilitation Method of
local practicing engineer. In addition, this practice will also
Existing Man-Entry Size Sewers, Culverts, and Conduits provide guidance to the design professional on how to address
any modifications that must be made for any unique site-
specific job conditions.
1
This practice is under the jurisdiction of ASTM Committee F17 on Plastic
Piping Systems and is the direct responsibility of Subcommittee F17.67 on
5. Materials
Trenchless Plastic Pipeline Technology.
5.1 The injection-molded PVC panel segments and related
Current edition approved Dec. 1, 2014. Published January 2015. DOI: 10.1520/
F2985-14
small parts used for the field fabrication of the PVC liner shall
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
meet the requirements in Specification F2984. The injection-
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
moldedPVCpanelsegmentsshallbesufficientlytranslucentso
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. as to allow grout filling operations to be visually monitored.
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