Standard Specification for Fluoropolymer-based Materials for Use for Encapsulation of Downhole Cable

SCOPE
1.1 This specification covers thermoplastic fluoropolymer-based materials, intended for use as an encapsulation material for downhole cables used during well completion by the petroleum and natural gas industries.  
1.1.1 The fluoropolymer-based materials to be used for this purpose shall be virgin materials and shall be permitted to contain up to 25 %, by weight, of reprocessed material (regrind) of the same fluoropolymer generic material type. When reprocessed material is included, it shall be thoroughly mixed with virgin material.  
1.2 The fluoropolymers covered by this specification include but are not limited to the following: ethylene tetrafluoroethylene (ETFE), polyethylene chlorotetrafluoroethylene (ECTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVDF), copolymers of PVDF, polychlorotrifluoroethylene (PCTFE), polytetrafluoroethylene (PTFE), and perfluoroalkoxy alkane (PFA).  
1.3 This specification establishes common temperature ratings for the encapsulation materials and also describes requirements for alternative temperature ratings.  
1.4 The applications for the encapsulation materials covered by this specification are all associated with downhole cables used during well completion. Such applications include, but are not limited to, the following: control lines (CL), tubing encased conductors (TEC), tubing encased fiber cables (TEF), and tubing encased power cables (TEPC). Other downhole cable products such as surface-controlled sub-surface safety valves (SCSSV or SSSV) and chemical injection lines/chemical injection tubes (CIL/CIT) are also covered by this specification.  
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Publication Date
31-Jul-2023
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Standards Content (Sample)

This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D8436 − 23
Standard Specification for
Fluoropolymer-based Materials for Use for Encapsulation of
1
Downhole Cable
This standard is issued under the fixed designation D8436; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 1.6 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
1.1 This specification covers thermoplastic fluoropolymer-
responsibility of the user of this standard to establish appro-
based materials, intended for use as an encapsulation material
priate safety, health, and environmental practices and deter-
for downhole cables used during well completion by the
mine the applicability of regulatory limitations prior to use.
petroleum and natural gas industries.
1.7 This international standard was developed in accor-
1.1.1 The fluoropolymer-based materials to be used for this
dance with internationally recognized principles on standard-
purpose shall be virgin materials and shall be permitted to
ization established in the Decision on Principles for the
contain up to 25 %, by weight, of reprocessed material (re-
Development of International Standards, Guides and Recom-
grind) of the same fluoropolymer generic material type. When
mendations issued by the World Trade Organization Technical
reprocessed material is included, it shall be thoroughly mixed
Barriers to Trade (TBT) Committee.
with virgin material.
1.2 The fluoropolymers covered by this specification in-
2. Referenced Documents
clude but are not limited to the following: ethylene tetrafluo- 2
2.1 ASTM Standards:
roethylene (ETFE), polyethylene chlorotetrafluoroethylene
D543 Practices for Evaluating the Resistance of Plastics to
(ECTFE), fluorinated ethylene propylene (FEP), polyvi-
Chemical Reagents
nylidene fluoride (PVDF), copolymers of PVDF, polychloro-
D618 Practice for Conditioning Plastics for Testing
trifluoroethylene (PCTFE), polytetrafluoroethylene (PTFE),
D638 Test Method for Tensile Properties of Plastics
and perfluoroalkoxy alkane (PFA).
D883 Terminology Relating to Plastics
1.3 This specification establishes common temperature rat- D975 Specification for Diesel Fuel
ings for the encapsulation materials and also describes require-
D1708 Test Method for Tensile Properties of Plastics by Use
ments for alternative temperature ratings.
of Microtensile Specimens
D1711 Terminology Relating to Electrical Insulation
1.4 The applications for the encapsulation materials covered
D2633 Test Methods for Thermoplastic Insulations and
by this specification are all associated with downhole cables
Jackets for Wire and Cable
used during well completion. Such applications include, but are
D2863 Test Method for Measuring the Minimum Oxygen
not limited to, the following: control lines (CL), tubing encased
Concentration to Support Candle-Like Combustion of
conductors (TEC), tubing encased fiber cables (TEF), and
Plastics (Oxygen Index)
tubing encased power cables (TEPC). Other downhole cable
D3418 Test Method for Transition Temperatures and Enthal-
products such as surface-controlled sub-surface safety valves
pies of Fusion and Crystallization of Polymers by Differ-
(SCSSV or SSSV) and chemical injection lines/chemical
ential Scanning Calorimetry
injection tubes (CIL/CIT) are also covered by this specifica-
D3801 Test Method for Measuring the Comparative Burning
tion.
Characteristics of Solid Plastics in a Vertical Position
1.5 The values stated in SI units are to be regarded as
D4591 Test Method for Determining Temperatures and
standard. The values given in parentheses after SI units are
Heats of Transitions of Fluoropolymers by Differential
provided for information only and are not considered standard.
Scanning Calorimetry
D6751 Specification for Biodiesel Fuel Blendstock (B100)
for Middle Distillate Fuels
1
This specification is under the jurisdiction of ASTM Committee D09 on
Electrical and Electronic Insulating Materials and is the direct responsibility of
2
Subcommittee D09.07 on Electrical Insulating Materials. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Aug. 1, 2023. Published September 2023. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 2022. Last previous edition approved in 2022 as D8436 – 22. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/D8436-23. the ASTM website.
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This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D8436 − 22 D8436 − 23
Standard Specification for
Fluoropolymer-based Materials for Use for Encapsulation of
1
Downhole Cable
This standard is issued under the fixed designation D8436; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers thermoplastic fluoropolymer-based materials, intended for use as an encapsulation material for
downhole cables used during well completion by the petroleum and natural gas industries.
1.1.1 The fluoropolymer-based materials to be used for this purpose shall be virgin materials and shall be permitted to contain up
to 25 %, by weight, of reprocessed material (regrind) of the same fluoropolymer generic material type. When reprocessed material
is included, it shall be thoroughly mixed with virgin material.
1.2 The fluoropolymers covered by this specification include but are not limited to the following: ethylene tetrafluoroethylene
(ETFE), polyethylene chlorotetrafluoroethylene (ECTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVDF),
copolymers of PVDF, polychlorotrifluoroethylene (PCTFE), polytetrafluoroethylene (PTFE), and perfluoroalkoxy alkane (PFA).
1.3 This specification establishes common temperature ratings for the encapsulation materials and also describes requirements for
alternative temperature ratings.
1.4 The applications for the encapsulation materials covered by this specification are all associated with downhole cables used
during well completion. Such applications include, but are not limited to, the following: control lines (CL), tubing encased
conductors (TEC), tubing encased fiber cables (TEF), and tubing encased power cables (TEPC). Other downhole cable products
such as surface-controlled sub-surface safety valves (SCSSV or SSSV) and chemical injection lines/chemical injection tubes
(CIL/CIT) are also covered by this specification.
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for
information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
This specification is under the jurisdiction of ASTM Committee D09 on Electrical and Electronic Insulating Materials and is the direct responsibility of Subcommittee
D09.07 on Electrical Insulating Materials.
Current edition approved Jan. 1, 2022Aug. 1, 2023. Published February 2022September 2023. Originally approved in 2022. Last previous edition approved in 2022 as
D8436 – 22. DOI: 10.1520/D8436-22.10.1520/D8436-23.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D8436 − 23
2. Referenced Documents
2
2.1 ASTM Standards:
D543 Practices for Evaluating the Resistance of Plastics to Chemical Reagents
D618 Practice for Conditioning Plastics for Testing
D638 Test Method for Tensile Properties of Plastics
D883 Terminology Relating to Plastics
D975 Specification for Diesel Fuel
D1708 Test Method for Tensile Properties of Plastics by Use of Microtensile Specimens
D1711 Terminology Relating to Electrical Insulation
D2633 Test Methods for Thermoplastic Insulations and Jackets for Wire and Cable
D2863 Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics
(Oxygen Index)
D3418 Test Method for Transition Temperatures and Enthalpies of Fusion and Crystallization of Polymers by Differential
Scanning Calorimetry
D3801 Test Method for Measuring the Comparative Burning Characteristics of Solid Plastics in a Vertical Position
D4591 Test Method for Determining Temperatures and Heats of Transitions of Fluoropolymers by Differential Scanning
Calorimetry
D6
...

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