Space engineering - Thermal design handbook - Part 10: Phase - Change Capacitor

Solid-liquid phase-change materials (PCM) are a favoured approach to spacecraft passive thermal control for incident orbital heat fluxes or when there are wide fluctuations in onboard equipment.
The PCM thermal control system consists of a container which is filled with a substance capable of undergoing a phase-change. When there is an the increase in surface temperature of spacecraft the PCM absorbs the excess heat by melting. If there is a temperature decrease, then the PCM can provide heat by solidifying.
Many types of PCM systems are used in spacecrafts for different types of thermal transfer control.
Characteristics and performance of phase control materials are described in this Part. Existing PCM systems are also described.
The Thermal design handbook is published in 16 Parts
TR 17603-31-01 Part 1
Thermal design handbook – Part 1: View factors
TR 17603-31-01 Part 2
Thermal design handbook – Part 2: Holes, Grooves and Cavities
TR 17603-31-01 Part 3
Thermal design handbook – Part 3: Spacecraft Surface Temperature
TR 17603-31-01 Part 4
Thermal design handbook – Part 4: Conductive Heat Transfer
TR 17603-31-01 Part 5
Thermal design handbook – Part 5: Structural Materials: Metallic and Composite
TR 17603-31-01 Part 6
Thermal design handbook – Part 6: Thermal Control Surfaces
TR 17603-31-01 Part 7
Thermal design handbook – Part 7: Insulations
TR 17603-31-01 Part 8
Thermal design handbook – Part 8: Heat Pipes
TR 17603-31-01 Part 9
Thermal design handbook – Part 9: Radiators
TR 17603-31-01 Part 10
Thermal design handbook – Part 10: Phase – Change Capacitors
TR 17603-31-01 Part 11
Thermal design handbook – Part 11: Electrical Heating
TR 17603-31-01 Part 12
Thermal design handbook – Part 12: Louvers
TR 17603-31-01 Part 13
Thermal design handbook – Part 13: Fluid Loops
TR 17603-31-01 Part 14
Thermal design handbook – Part 14: Cryogenic Cooling
TR 17603-31-01 Part 15
Thermal design handbook – Part 15: Existing Satellites
TR 17603-31-01 Part 16
Thermal design handbook – Part 16: Thermal Protection System

Raumfahrttechnik - Handbuch für thermisches Design - Teil 10: Kondensatoren mit Phasenübergängen

Ingénierie spatiale - Manuel de conception thermique - Partie 10 : Réservoirs de matériaux à changement de phase

Vesoljska tehnika - Priročnik o toplotni zasnovi - 10. del: Kondenzatorji s faznimi prehodi

General Information

Status
Published
Publication Date
10-Aug-2021
Technical Committee
Drafting Committee
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
11-Aug-2021
Due Date
14-Jul-2022
Completion Date
11-Aug-2021

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SLOVENSKI STANDARD
01-oktober-2021
Vesoljska tehnika - Priročnik o toplotni zasnovi - 10. del: Kondenzatorji s faznimi
prehodi
Space engineering - Thermal design handbook - Part 10: Phase - Change Capacitor
Raumfahrttechnik - Handbuch für thermisches Design - Teil 10: Kondensatoren mit
Phasenübergängen
Ingénierie spatiale - Manuel de conception thermique - Partie 10: Réservoirs de
matériaux à changement de phase
Ta slovenski standard je istoveten z: CEN/CLC/TR 17603-31-10:2021
ICS:
31.060.99 Drugi kondenzatorji Other capacitors
49.140 Vesoljski sistemi in operacije Space systems and
operations
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

TECHNICAL REPORT
CEN/CLC/TR 17603-31-
RAPPORT TECHNIQUE
TECHNISCHER BERICHT
August 2021
ICS 49.140
English version
Space engineering - Thermal design handbook - Part 10:
Phase - Change Capacitor
Ingénierie spatiale - Manuel de conception thermique - Raumfahrttechnik - Handbuch für thermisches Design -
Partie 10 : Réservoirs de matériaux à changement de Teil 10: Kondensatoren mit Phasenübergängen
phase
This Technical Report was approved by CEN on 21 June 2021. It has been drawn up by the Technical Committee CEN/CLC/JTC 5.

CEN and CENELEC members are the national standards bodies and national electrotechnical committees of Austria, Belgium,
Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia,
Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

CEN-CENELEC Management Centre:
Rue de la Science 23, B-1040 Brussels
© 2021 CEN/CENELEC All rights of exploitation in any form and by any means Ref. No. CEN/CLC/TR 17603-31-10:2021 E
reserved worldwide for CEN national Members and for
CENELEC Members.
Table of contents
European Foreword . 8
1 Scope . 9
2 References . 10
3 Terms, definitions and symbols . 11
3.1 Terms and definitions . 11
3.2 Abbreviated terms. 11
3.3 Symbols . 12
4 Introduction . 14
5 PC working materials . 15
5.1 General . 15
5.1.1 Supercooling . 15
5.1.2 Nucleation . 19
5.1.3 The effect of gravity on melting and freezing of the pcm . 20
5.1.4 Bubble formation . 21
5.2 Possible candidates . 21
5.3 Selected candidates . 28
6 PCM technology . 52
6.1 Containers . 52
6.2 Fillers . 52
6.3 Containers and fillers . 53
6.3.1 Materials and corrosion . 53
6.3.2 Exixting containers and fillers . 56
7 PCM performances . 60
7.1 Analytical predictions . 60
7.1.1 Introduction . 60
7.1.2 Heat transfer relations . 61
8 Existing systems . 67
8.1 Introduction . 67
8.2 Dornier system . 68
8.3 Ike . 81
8.4 B&k engineering . 101
8.5 Aerojet electrosystems . 106
8.6 Trans temp . 116
Bibliography . 126

Figures
Figure 5-1: Temperature, T, vs. time, t, curves for heating and cooling of several PCMs.
From DORNIER SYSTEM (1971) [9]. . 18
Figure 5-2: Temperature, T, vs. time, t, curves for heating and cooling of several PCMs.
From DORNIER SYSTEM (1971) [9]. . 19
Figure 5-3: Density, ρ, vs. temperature T, for several PCMs. From DORNIER System
(1971) [9]. . 47
Figure 5-4: Specific heat, c, vs. temperature T, for several PCMs. From DORNIER
System (1971) [9]. . 48
Figure 5-5: Thermal conductivity, k, vs. temperature T, for several PCMs. From
DORNIER System (1971) [9]. . 49
Figure 5-6: Vapor pressure, p , vs. temperature T, for several PCMs. From DORNIER
v
System (1971) [9]. . 50
Figure 5-7: Viscosity, µ, vs. temperature T, for several PCMs. From DORNIER System
(1971) [9]. . 51
Figure 5-8: Isothermal compressibility, χ, vs. temperature T, for several PCMs. From
DORNIER System (1971) [9]. . 51
Figure 6-1: Container with machined wall profile and welded top and bottom.
Honeycomb filler with heat conduction fins. All the dimensions are in mm.
From DORNIER SYSTEM (1972) [10]. . 57
Figure 6-2: Fully machined container with welded top. Honeycomb filler. All the
dimensions are in mm. From DORNIER SYSTEM (1972) [10]. . 58
Figure 6-3: Machined wall container profile with top and bottom adhesive bonded.
Alternative filler types are honeycomb or honeycomb plus fins. All the
dimensions are in mm. From DORNIER SYSTEM (1972) [10]. . 59
Figure 7-1: Sketch of the PCM package showing the solid-liquid interface. . 61
Figure 7-2: PCM mass, M , filler mass, M , package thickness, L, temperature
PCM F
excursion, ∆T, and total conductivity, k , as functions of the ratio of filler
T
area to total area, A /A . Calculated by the compiler. . 65
F T
Figure 7-3: PCM mass, M , filler mass, M , package thickness, L, temperature
PCM F
excursion, ∆T, and total conductivity, k , as functions of the ratio of filler
T
area to total area, A /A . Calculated by the compiler. . 66
F T
Figure 8-1: PCM capacitor for eclipse temperature control developed by Dornier
System. . 71
Figure 8-2: 30 W.h PCM capacitors developed by Dornier System. a) Complete PCM
capacitor. b) Container and honeycomb filler with cells normal to the heat
input/output face. c) Container, honeycomb filler with cells parallel to the
heat input/output face, and cover sheets. . 71
Figure 8-3: PCM mounting panels developed by Dornier Syatem. b) Shows the
arrangement used for thermal control of four different heat sources. . 72
Figure 8-4: Thermal control system formed by, from right to left, a: PCM capacitor, b:
axial heat pipe and, c: flat plate heat pipe. This system was developed by
Dornier System for the GfW-Heat Pipe Experiment. October 1974. . 76
Figure 8-5: PCM capacitor shown in the above figure. 76
Figure 8-6: Temperature, T, as selected points in the complete system vs. time, t,
during heat up. a) Ground tests. Symmetry axis in horizontal position. Q =
28 W. b) Ground tests. Symmetry axis in vertical position. Q = 28 W. The
high temperatures which appear at start-up are due to pool boiling in the
evaporator of the axial heat pipe. c) Flight experiment under microgravity
conditions. Q not given. notice time scale. . 77
Figure 8-7: PCM capacitor developed by Dornier System for temperature control of two
rate gyros onboard the Sounding Rocket ESRO "S-93". . 79
Figure 8-8: Test model of the above PCM capacitor. In the figure are shown, from right
to left, the two rate gyros, the filler and the container. 79
Figure 8-9: Temperature, T, at the surface of the rate gyros, vs. time, t . Ambient
temperature, T = 273 K. Ambient temperature, T = 273 K.
R R
Ambient temperature changing between 273 K and 333 K. This
curve shows the history of the ambient temperature used as input for the
last curve above. References: DORNIER SYSTEM (1972) [10], Striimatter
(1972) [22]. . 80
Figure 8-10: Location of the thermocouples in the input/output face. The thermocouples
placed on the opposite face do not appear in the figure since they are
projected in the same positions as those in the input/output face. All the
dimensions are in mm. . 83
Figure 8-11: Prototype PCM capacitor developed by IKE. All the dimensions are in mm.
a: Box. b: Honeycomb half layer. c: Perforations in compartment walls. d:
pinch tube. e: Extension of the pinch tube. . 85
Figure 8-12: Time, t, for nominal heat storage and temperature, T of the heat transfer
face vs. heat input rate, Q . Time for nominal heat storage. Measured
average wall temperature at time t . Measured temperature at the center
of the heat transfer face at time t. . 86
Figure 8-13: Time, t , for complete melting and temperature, T, of the heat transfer
max
face vs. heat input rate, Q. Time for complete melting: measured.
calculated by model A. Calculated by models B or C. Average wall
temperature at time t : measured. calculated by model A.
max
Calculated by models B or C. Measured temperature at the center of the
heat transfer face at t . . 86
max
Figure 8-14: Location of the thermocouples in the heat input/output face (f) and within
the box (b). The thermocouples placed on the opposite face do not appear
in the figure since they are projected on the same positions as those in the
input/output face. All the dimensions are in mm. . 89
Figure 8-15: PCM capacitors with several fillers developed by IKE. All the dimensions
are in mm. a: Model 1. b: Model 2. c: Model 3. d: Model 4. . 91
Figure 8-16: Measured temperature, T, at several points of the PCM capacitor vs. time
t. Model 2. Heat up with a heat transfer rate Q = 30,6 W. Points are placed
as follows (Figure 8-14): Upper left corner of the heat input/output
face. Center of the insulated face. Center of the box,
immersed in the PCM. Time for complete melting t , is shown by means
max
of a vertical trace intersecting the curves. 92
Figure 8-17: Time for complete melting, tmax, vs. heat input rate Q . Model 1.
Measured. Model 2. Measured. Calculated by using model A.
Model 3. Measured. Calculated by using model A.
Calculated by using model
...

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