Aerospace series - Rivet, 100° medium flush head, close tolerance - Inch series

This document specifies the dimensions, tolerances and mass of rivets with 100° medium flush head, close tolerance, inch series, for aerospace application.

Luft- und Raumfahrt - Vollniet, 100° Medium Senkkopf, enge Toleranz - Inch-Reihe

Dieses Dokument legt die Maße, Grenzabmaße und Masse von Vollnieten mit 100° Medium Senkkopf, enge Toleranz, Zoll Reihe, für die Anwendung in der Luft  und Raumfahrt fest.

Série aérospatiale - Rivets de précision, tête fraisée moyenne 100° - Série en inches

Le présent document spécifie les dimensions, les tolérances et la masse des rivets de précision à tête fraisée moyenne 100°, série en inches, pour les applications aérospatiales.

Aeronavtika - Kovice, 100° srednje ugrezna glava, ozka toleranca - Palčne mere

Ta dokument določa dimenzije, tolerance in maso zakovic s 100° srednje ugrezno glavo, ozka toleranca, colska izvedba za uporabo v aeronavtiki.

General Information

Status
Published
Publication Date
20-Dec-2022
Technical Committee
Drafting Committee
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
21-Dec-2022
Completion Date
21-Dec-2022

Relations

Overview

EN 6101:2022 - "Aerospace series - Rivet, 100° medium flush head, close tolerance - Inch series" (CEN) specifies the configuration, dimensions, tolerances and mass for inch-series solid rivets with a 100° medium flush head and close tolerance intended for aerospace applications. This European Standard supersedes EN 6101:2016 and includes provisions for standard and oversize (repair) rivets, material options, surface treatments and product marking.

Key topics and requirements

  • Configuration and dimensions: Defines rivet head and shank geometry (see Figure 1) and tabulates precise dimensions, tolerances and masses (Tables 1–3). Dimensions are expressed in millimetres though the parts are inch-series.
  • Oversize rivets: Specifies allowable tolerances and dimensions for oversize rivets intended for repair use (Table 2).
  • Materials and finishes: Lists approved materials and surface treatments (Table 4) including aluminium alloys (e.g., 1050A-H14, 2117-T42, 2017A-T42, AL-P5056A, 7050-T73), titanium (44.5 Cb) and heat-resisting nickel alloy NI‑PD9001 (NiCu31). Includes guidance on anodizing, chromating, cadmium plating and other finishes.
  • Mechanical limits: Provides technical specification references for alloy classes; for example, NiCu31 rivets have a specified shear strength range (340–407 MPa).
  • Marking and identification: Requires material symbols and manufacturer identification on rivet heads (manufacturer ID mandatory for diameter code 4 and larger). Oversize rivets are identified by a triangular mark on the shank end.
  • Designation and supply: Standardizes part numbering/length codes and mass per 1 000 parts for procurement consistency.
  • Quality and qualification: Manufacturer must operate an approved aerospace production organization and maintain a quality management system (e.g., EN 9100). Qualification testing should follow aerospace procedures (e.g., EN 9133) unless otherwise agreed.

Applications and users

EN 6101:2022 is essential for:

  • Aerospace design and structural engineers specifying fasteners for aircraft assemblies
  • Fastener manufacturers producing inch‑series close‑tolerance flush-head rivets
  • Procurement teams and supply chain managers ensuring standard-compliant parts
  • Maintenance, repair and overhaul (MRO) organizations using oversize rivets for repairs
  • Quality and regulatory teams verifying marking, traceability and QMS conformance

Keywords: EN 6101:2022, aerospace rivet, 100° medium flush head, close tolerance rivets, inch series, rivet dimensions, rivet tolerances, rivet materials, NiCu31.

Related standards

Normative and informative references include EN 2114 / EN 2115 / EN 2116 / EN 2117 / EN 3115 (aluminium wires), EN 2941 (nickel alloy rivets), EN 4372 (Ni‑PD9001 wire), prEN 6104 (aluminium rivets spec), NASM5674, EN 2424 (marking) and applicable MIL / SAE documents for finishes and processes. These should be consulted for material, finish and testing details.

Standard
EN 6101:2023
English language
15 pages
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Frequently Asked Questions

EN 6101:2022 is a standard published by the European Committee for Standardization (CEN). Its full title is "Aerospace series - Rivet, 100° medium flush head, close tolerance - Inch series". This standard covers: This document specifies the dimensions, tolerances and mass of rivets with 100° medium flush head, close tolerance, inch series, for aerospace application.

This document specifies the dimensions, tolerances and mass of rivets with 100° medium flush head, close tolerance, inch series, for aerospace application.

EN 6101:2022 is classified under the following ICS (International Classification for Standards) categories: 49.030.60 - Rivets. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 6101:2022 has the following relationships with other standards: It is inter standard links to EN 6101:2016. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase EN 6101:2022 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-marec-2023
Nadomešča:
SIST EN 6101:2016
Aeronavtika - Kovice, 100° srednje ugrezna glava, ozka toleranca - Palčne mere
Aerospace series - Rivet, 100° medium flush head, close tolerance - Inch series
Luft- und Raumfahrt - Vollniet, 100° Medium Senkkopf, enge Toleranz - Inch-Reihe
Série aérospatiale - Rivets de précision, tête fraisée moyenne 100° - Série en inches
Ta slovenski standard je istoveten z: EN 6101:2022
ICS:
21.060.40 Kovice Rivets
49.030.60 Kovice Rivets
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 6101
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2022
EUROPÄISCHE NORM
ICS 49.030.60 Supersedes EN 6101:2016
English Version
Aerospace series - Rivet, 100° medium flush head, close
tolerance - Inch series
Série aérospatiale - Rivets de précision, tête fraisée Luft- und Raumfahrt - Vollniet, 100° Medium Senkkopf,
moyenne 100° - Série en inches enge Toleranz - Inch-Reihe
This European Standard was approved by CEN on 30 May 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 6101:2022 E
worldwide for CEN national Members.

Contents Page
European foreword . 3
Introduction . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 Requirements . 6
4.1 Configuration, dimensions, tolerances and masses . 6
4.2 Material and surface treatment . 8
5 Designation . 11
6 Marking . 12
6.1 Material identification . 12
6.2 Manufacturer’s identification . 12
6.3 Identification of oversize rivets . 12
7 Technical specification . 13
7.1 Aluminium alloy rivets . 13
7.2 Titanium alloy rivets . 13
7.3 Heat resisting nickel alloy NI-PD9001 (NiCu31) rivets . 13
8 Quality management system. 13
Annex A (informative) Record of revision . 14
Bibliography. 15

European foreword
This document (EN 6101:2022) has been prepared by the Aerospace and Defence Industries
Association of Europe — Standardization (ASD-STAN).
After enquiries and votes carried out in accordance with the rules of this Association, this document has
received the approval of the National Associations and the Official Services of the member countries of
ASD-STAN, prior to its presentation to CEN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2023, and conflicting national standards shall be
withdrawn at the latest by June 2023.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 6101:2016.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the
United Kingdom.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
Introduction
This document is published at Airbus agreed version prEN 6101 edition P3. Former issue 1 and 2 and
drafts may exist of Airbus development only but without any ASD–STAN official publication. In
consequence configuration management discrepancies with these unofficial documents are under
Airbus responsibility.
1 Scope
This document specifies the dimensions, tolerances and mass of rivets with 100° medium flush head,
close tolerance, inch series, for aerospace application.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 2114, Aerospace series — Aluminium 1050A-H14 — Wire for solid rivets — D ≤ 10 mm
EN 2115, Aerospace series — Aluminium alloy 2117-T42 — Wire for solid rivets — D ≤ 10 mm
EN 2116, Aerospace series — Aluminium alloy 2017A-T42 — Wire for solid rivets — D ≤ 10 mm
EN 2117, Aerospace series — Aluminium alloy AL-P5056A (5056A)-H32 — Wire for solid rivets —
D ≤ 10 mm
EN 2424, Aerospace series — Marking of aerospace products
EN 2941, Aerospace series — Nickel alloy rivets — Technical specification
EN 3115, Aerospace series — Aluminium alloy 7050-T73 — Wire for solid rivets — D ≤ 10 mm
EN 4372, Aerospace series — Heat resisting nickel alloy with copper NI-PD9001 (NiCu31) — Wire for solid
rivets — D ≤ 10 mm
prEN 6104, Aerospace series — Rivets, solid, in aluminium or aluminium alloy — Inch series — Technical
specification
prEN 6118, Aerospace series — Process specification — Aluminium base protection for fasteners
ISO 8080, Aerospace — Anodic treatment of titanium and titanium alloys — Sulfuric acid process
MIL-A-8625, Anodic Coatings for Aluminum and Aluminum Alloys
MIL-DTL-5541, Chemical Conversion Coatings on Aluminium and Aluminium Alloys
NASM5674, Rivets, Structural, Aluminium Alloy, Titanium Columbium Alloy, General Specification for
NAS9800, Head protrusion gaging, 100° flush head fasteners, gage block, gage diameters and stylus
SAE AMS 4982, Titanium Alloy Wire 44.5 Cb
SAE AMS-QQ-P-416, Plating, Cadmium (Electrodeposited)

Published as ASD-STAN Prestandard at the date of publication of this European standard by AeroSpace and Defence
Industries Association of Europe – Standardization (ASD-STAN) (www.asd-stan.org).
Published by: Department of Defense (DoD), the Pentagon, Washington, D.C., 20307, USA.
Published by: Aerospace Industries Association of America, Inc. (AIA), 1250 Eye Street, N.W., Washington, D.C.
20005-3924, USA.
Published by: Society of Automotive Engineers (SAE
...

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SIST EN 6101:2023は、航空宇宙産業における重要な規格であり、100°中程度のフラッシュヘッドを持つリベットに関する寸法、許容差および質量を明確に定義しています。この規格は、航空機の構造に使用されるリベットの標準を確立し、高い精度が求められる近接許容との要件を満たすことを目的としています。 本規格の強みは、航空宇宙アプリケーションに特化した詳細な寸法と許容差の設定にあります。これにより、製造業者やエンジニアは、リベットの製造過程での一貫性と信頼性を確保することができ、最終的には航空機の安全性の向上につながります。また、インチシリーズのリベットとしての明確な分類は、国際的な取引や導入の際に重要な役割を果たします。 SIST EN 6101:2023は、航空業界の品質基準と技術要件を反映しており、国際的な規格との整合性を持ちながら、各国の製造者が遵守する必要がある基準を提供しています。このことは、航空宇宙分野におけるリベットの使用をグローバルに一致させ、互換性を保つために非常に重要です。 さらに、この規格は長寿命や耐久性を求められる航空機部品に関連しており、リベットの性能に対する要求事項を満たすための基盤を提供します。これにより、性能の一貫性が保証されるため、航空宇宙分野の製品信頼性が向上します。

The standard EN 6101:2022 focuses specifically on rivets characterized by a 100° medium flush head and close tolerance, meeting essential specifications for aerospace applications. Its scope effectively covers the critical dimensions, tolerances, and mass of these rivets, which play a vital role in ensuring the integrity and safety of aerospace structures. One of the strengths of EN 6101:2022 is its detailed attention to the dimensional specifications, which guarantees that rivets will fit precisely within the designated applications in the aerospace industry. This precision is critical, as even minor deviations can lead to significant structural failures. Additionally, the close tolerance aspect reinforces quality control, which is paramount in aerospace manufacturing where specifications must be adhered to rigorously. The inclusion of mass specifications within the standard also enhances its relevance in the aerospace sector. Reducing weight while maintaining structural integrity is a constant challenge in aircraft design, and having standardized mass specifications aids engineers in making informed choices that comply with both safety and performance criteria. Moreover, the adoption of this standard facilitates uniformity within the industry, allowing manufacturers and engineers to establish a common reference point throughout the design and production processes. This standard not only promotes interoperability but also streamlines supply chain processes by ensuring that all parties adhere to the same quality expectations for rivets used in aerospace applications. In summary, EN 6101:2022 serves as a crucial document within the aerospace series, emphasizing the importance of precision in rivet manufacturing. Its clearly defined scope, robust specifications, and focus on quality control solidify its role as an indispensable resource for professionals in the field, ensuring both safety and performance in aerospace engineering.

Die Norm EN 6101:2022 befasst sich mit der Spezifikation von Nieten mit einem 100° medium flush head und engen Toleranzen in Bezug auf die Zollserie, optimiert für den Einsatz in der Luft- und Raumfahrt. Diese Norm legt die genauen Dimensionen, Toleranzen und das Gewicht der Nieten fest und erfüllt damit die speziellen Anforderungen und Sicherheitsstandards der Luftfahrtindustrie. Ein hervorstechendes Merkmal dieser Norm ist die detaillierte Beschreibung der engen Toleranzen, die für die präzise Passgenauigkeit und Zuverlässigkeit von Nieten in kritischen Anwendungen von enormer Bedeutung sind. Dies gewährleistet nicht nur die strukturelle Integrität, sondern auch die Leistungsfähigkeit von Luft- und Raumfahrzeugen, die auf solche Komponenten angewiesen sind. Der Umfang der Norm EN 6101:2022 ist besonders relevant, da sie branchenübliche Standards berücksichtigt und somit eine Basis für Qualitäts- und Sicherheitsansprüche in der Luftfahrtindustrie schafft. Sie sorgt dafür, dass Hersteller und Ingenieure über die notwendigen Informationen verfügen, um Nieten effektiv zu produzieren und zu verwenden, wodurch Verzögerungen in der Produktion und mögliche sicherheitsrelevante Vorfälle vermieden werden. Die Relevanz dieser Norm zeigt sich auch darin, dass sie im Kontext der fortschreitenden Entwicklungen in der Luftfahrttechnologie und der stetig steigenden Ansprüche an Materialien und Komponenten steht. Die Anwendung dieser Standards hilft Unternehmen dabei, den internationalen Konkurrenzdruck zu meistern, indem sie Produkte mit herausragender Qualität und Leistung liefern. Zusammenfassend lässt sich sagen, dass die Norm EN 6101:2022 nicht nur technologische Standards setzt, sondern auch eine essenzielle Richtlinie für den sicheren und effektiven Einsatz von Nieten in der Luft- und Raumfahrt darstellt.

La norme EN 6101:2022, intitulée « Aerospace series - Rivet, 100° medium flush head, close tolerance - Inch series », présente un cadre exhaustif qui spécifie les dimensions, les tolérances et la masse des rivets à tête plate de 100° à tolérance rapprochée, adaptés aux applications aérospatiales. Ce document est particulièrement pertinent pour les fabricants et les ingénieurs travaillant dans le secteur aérospatial, car il garantit la standardisation des composants critiques utilisés dans la construction aéronautique. La précision des dimensions et tolérances énoncées dans cette norme assure une interchangeabilité et une fiabilité des rivets, éléments essentiels pour garantir la sécurité et le bon fonctionnement des aéronefs. Les forces de la norme résident dans sa capacité à harmoniser les exigences techniques dans une industrie où la conformité et la qualité sont primordiales. En fournissant des spécifications claires et détaillées, la norme EN 6101:2022 facilite non seulement le processus de conception, mais aussi celui de production et d'assemblage. Cela permet aux entreprises de minimiser les erreurs et d'optimiser les coûts, tout en respectant les critères stricts de l'aviation. De plus, la norme s'intègre parfaitement dans les meilleures pratiques du secteur, ce qui la rend essentielle pour toute organisation souhaitant se conformer aux exigences réglementaires en matière de sécurité des aéronefs. La norme EN 6101:2022 est donc un instrument incontournable pour la promotion de l'innovation et de l'efficacité dans le domaine aérospatial.

SIST EN 6101:2023 문서는 항공우주 응용 분야에서의 리벳에 대한 표준을 제시하고 있습니다. 특히, 100° 중간 플러시 헤드와 근접 허용 오차를 갖는 인치 시리즈 리벳의 치수, 허용오차 및 질량을 명확히 규정하고 있습니다. 이 표준은 리벳의 일관성과 신뢰성을 보장하여 항공우주 산업의 요구에 부합하는 제품 개발에 기여합니다. 기술적으로, EN 6101:2022는 근접 허용 오차에 대한 기준을 명시하여 제조 공정에서의 변동성을 최소화하고, 최종 제품의 품질을 극대화합니다. 이는 항공기 구조물의 안전성과 성능을 보장하기 위해 필수적인 요소입니다. 문서에 명시된 리벳의 치수와 허용 오차는 설계 및 제조 단계에서 각 부품이 완벽하게 결합되도록 하여, 결과적으로 전체 시스템의 안정성을 높입니다. 또한, 항공우주 산업의 다양한 응용 분야에서 맞춤형 리벳이 필요하다는 점을 고려할 때, EN 6101:2022는 그러한 수요를 충족할 수 있는 기준을 제공하여 업계 전체에서 광범위하게 적용될 수 있습니다. 이 표준은 리벳 제조업체와 사용자 간의 공통된 이해를 제공하고, 품질 보증 절차를 강화하는 데 중요한 역할을 합니다. 결론적으로, SIST EN 6101:2023는 항공우주 환경에서의 리벳의 정확한 사양을 통해 품질과 안전을 보장하며, 업계 전반에 걸쳐 그 중요성과 관련성을 재확인합니다. 이러한 표준화는 지속 가능한 항공우주 기술 개발에 기여하며, 기술 진보와 함께 계속해서 발전해 나갈 것입니다.