Carrier Cycles - Part 2: Lightweight single track carrier cycles - Mechanical aspects

This document is applicable to single track carrier cycles with or without electric assistance and a maximum gross vehicle weight of
•             300 kg in case the manufacturer defines the carrier cycle to be intended for both private and commercial use or;
•             250 kg in case the manufacturer defines the carrier cycle to be intended for solely private use.

Lastenfahrräder - Teil 2: Leichte einspurige Lastenfahrräder - Mechanische Aspekte

Cycles utilitaires - Partie 2 : Cycles utilitaires légers à 2 roues - Aspects mécaniques

Tovorna kolesa - 2. Del: Lahka enosledna kolesa za prevoz - Mehanski vidik

General Information

Status
Not Published
Publication Date
03-Sep-2024
Technical Committee
Current Stage
5060 - Closure of Vote - Formal Approval
Start Date
13-Jun-2024
Due Date
11-Jul-2023
Completion Date
13-Jun-2024

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prEN 17860-2:2022
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SLOVENSKI STANDARD
oSIST prEN 17860-2:2022
01-september-2022
Tovorna kolesa - 2. Del: Lahka enosledna kolesa za prevoz - Mehanski vidik
Carrier Cycles - Part 2: Lightweight single track carrier cycles - Mechanical aspects
Lastenfahrräder - Teil 2: Leichte einspurige Lastenfahrräder - Mechanische Aspekte
Cycles utilitaires - Partie 2 : Cycles utilitaires légers à 2 roues - Aspects mécaniques
Ta slovenski standard je istoveten z: prEN 17860-2
ICS:
43.150 Kolesa Cycles
oSIST prEN 17860-2:2022 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

oSIST prEN 17860-2:2022
oSIST prEN 17860-2:2022
DRAFT
EUROPEAN STANDARD
prEN 17860-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
June 2022
ICS 43.150
English Version
Carrier Cycles - Part 2: Lightweight single track carrier
cycles - Mechanical aspects
Cycles utilitaires - Partie 2 : Cycles utilitaires légers à 2 Lastenfahrräder - Teil 2: Leichte einspurige
roues - Aspects mécaniques Lastenfahrräder - Mechanische Aspekte
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 333.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 17860-2:2022 E
worldwide for CEN national Members.

oSIST prEN 17860-2:2022
prEN 17860-2:2022 (E)
Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Use cases: private and commercial/professional use . 7
5 General vehicle requirements . 7
6 Brakes . 17
7 Steering . 27
8 Frame . 35
9 Front wheel fork . 42
10 Wheels and wheel/tyre assembly . 48
11 Front mudguard . 53
12 Pedals and pedal/crank drive system . 55
13 Drive-chain and drive belt . 57
14 Chain-wheel and belt-drive protective device . 57
15 Saddles/seats and seat posts . 61
16 Lighting systems and reflectors . 64
17 Warning device . 65
18 Rear-view mirror . 65
19 Marking . 65
20 Manufacturer’s instructions . 66
Annex A (normative) Test of cycles professional/commercial use . 69
Annex B (informative) Calculation of the centre of gravity of cycles or carrier cycles . 70
Annex C (normative) Front fork mounting device . 77
Annex D (infomative)  Testing vehicles on a test bench . 78
Annex E (informative)  Properties of the dummy forks . 82
Annex F (normative)  Construction regulation for a “Belgian Block” test track . 84
Annex G (informative) Shimmy . 86
oSIST prEN 17860-2:2022
prEN 17860-2:2022 (E)
Annex H (informative) Titel . 88
Annex I (informative) Design recommendations . 89
Annex J (informative) Vibration measurements . 90
Annex K (informative) Overall vehicle test for carrier cycles with unchangeable loading
areas and special vehicles . 97
Bibliography . 101

oSIST prEN 17860-2:2022
prEN 17860-2:2022 (E)
European foreword
This document (prEN 17860-2:2022) has been prepared by Technical Committee CEN/TC 333 “Cycles”,
the secretariat of which is held by UNI.
This document is currently submitted to the CEN Enquiry.
This document is part of standard series consisting of the following parts:
Parts under drafting:
prEN 17860-1: Cycles - Carrier Cycles - Part 1: Terms and definitions
prEN 17860-2: Cycles - Carrier Cycles - Part 2: Lightweight single track carrier cycles – mechanical and
functional aspects
prEN 17860-3: Cycles - Carrier Cycles - Part 3: Lightweight multi track carrier cycles – mechanical and
functional aspects
Preliminary parts:
Part 4: Cycles -Carrier Cycles - Heavyweight multi track carrier cycles – mechanical and functional aspects
Part 5: Cycles -Carrier Cycles - Electrical aspects
Part 6: Cycles -Carrier Cycles - Passenger transport
Part 7: Cycles -Carrier Cycles - Trailers
oSIST prEN 17860-2:2022
prEN 17860-2:2022 (E)
Introduction
This document gives requirements and test methods for mechanical and functional aspects for single-
track carrier cycles.
This document has been developed in response to demand throughout Europe. Its aim is to provide a
standard for the assessment of mechanical aspects for single-track carrier cycles of a type which are
excluded from type approval by Regulation (EU) No. 168/2013.
Because of the diversity of geometries and solutions of carrier cycles not all requirements and test
methods in this document may apply to every carrier cycle.
Following the completion of a risk analysis, the focus is on mechanical aspects for single-track carrier
cycles. This document is a type C standard as specified in EN ISO 12100. The machinery concerned and
the extent to which hazards, hazardous situations and hazardous events are indicated in the scope of this
document.
oSIST prEN 17860-2:2022
prEN 17860-2:2022 (E)
1 Scope
This document applies to single track carrier cycles with a maximum gross vehicle weight of 300 kg, with
with or without electric assistance

NOTE Electric assistance will be covered in a separate part of this standard series.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
prEN 17860-1, Cycles -Carrier Cycles - Part 1: Terms and definitions
prEN ISO 4210-2:2021, Cycles - Safety requirements for bicycles - Part 2: Requirements for city and
trekking, young adult, mountain and racing bicycles (ISO/DIS 4210-2:2021)
prEN ISO 4210-3:2021, Cycles - Safety requirements for bicycles - Part 3: Common test methods
(ISO/DIS 4210-3:2021)
prEN ISO 4210-4:2021, Cycles - Safety requirements for bicycles - Part 4: Braking test methods
(ISO/DIS 4210-4:2021)
prEN ISO 4210-5:2021, Cycles - Safety requirements for bicycles - Part 5: Steering test methods
(ISO/DIS 4210-5:2021)
prEN ISO 4210-6:2021, Cycles - Safety requirements for bicycles - Part 6: Frame and fork test methods
(ISO/DIS 4210-6:2021)
prEN ISO 4210-7:2021, Cycles - Safety requirements for bicycles - Part 7: Wheels and rims test methods
(ISO/DIS 4210-7:2021)
prEN ISO 4210-8:2021, Cycles - Safety requirements for bicycles - Part 8: Pedal and drive system test
methods (ISO/DIS 4210-8:2021)
prEN ISO 4210-9:2021, Cycles - Safety requirements for bicycles - Part 9: Saddles and seat-post test methods
(ISO/DIS 4210-9:2021)
EN ISO 11243:2016, Cycles — Luggage carriers for bicycles — Requirements and test methods
(ISO 11243:2016)
EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk
reduction (ISO 12100:2010)
EN 1078:2012+A1:2012, Helmets for pedal cyclists and for users of skateboards and roller skates
EN ISO 898-1:2013, Mechanical properties of fasteners made of carbon steel and alloy steel - Part 1: Bolts,
screws and studs with specified property classes - Coarse thread and fine pitch thread
ISO 9633:2001, Cycle chains — Characteristics and test methods
ISO 6742-1:2015, Cycles — Lighting and retro-reflective devices — Part 1: Lighting and light signalling
devices
oSIST prEN 17860-2:2022
prEN 17860-2:2022 (E)
ISO 6742-2:2015, Cycles — Lighting and retro-reflective devices — Part 2: Retro-reflective devices
ISO 6742-3:2015, Cycles —Lighting and retro-reflective devices - Part 3: Installation and use of lighting and
retro-reflective devices
ISO 14878:2015, Cycles — Audible warning devices - Technical specification and test methods
3 Terms and definitions
For the purposes of this document the terms and definitions given in prEN 17860-1:2022 apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
4 Use cases: private and commercial/professional use
The requirements in this standard refer to carrier cycles for private use. In case the manufacturer defines
the carrier cycles to be intended for commercial/professional use higher test values for dynamic tests
apply. Annex A gives the higher test values for the relevant tests.
5 General vehicle requirements
5.1 Protrusions
This requirement is intended to address the hazards associated with the users of bicycles falling on
projections or rigid components (e.g. handlebars, levers) on a bicycle, possibly causing internal injury or
skin puncture. Tubes and rigid components in the form of projections which constitute a puncture hazard
to the rider should be protected. The size and shape of the end protection has not been stipulated, but an
adequate shape shall be given to avoid puncturing of the body. Screw threads which constitute a puncture
hazard shall be limited to a protrusion length of one major diameter of the screw beyond the internally
threaded mating part.
NOTE Handlebar ends are covered in prEN ISO 4210-2:2021.
5.2 Securing and strength of safety-rel
...

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