Design and Use of Inserts for Lifting and Handling of Precast Concrete - Elements

This Technical Report provides recommendations for the choice and use of cast-in steel lifting inserts, hereafter called 'inserts' for the handling of precast concrete elements. They are intended for use only during transient situations for lifting and handling, and not for the service life of the structure. The choice of insert is made according to the lifting capacity of their part embedded in the concrete, or may be limited by the capacity of the insert itself and the corresponding key declared by the insert manufacturer. The report covers commonly used applications (walls/beams/columns and solid slabs and pipes) and the range of these applications is further limited to prevent other types of failure than concrete breakout failure (cone failure), failure of supplementary reinforcement or failure in the steel insert. A basic supposition is that the concrete is demonstrably uncracked during all lifting situations.
The limitation in scope is used to obtain simple design models. Further information may be found in [1].
The recommended safety levels are intended for short-term-handling and transient situations.
This Technical Report applies only to precast concrete elements made of normal weight concrete and manufactured in a factory environment and under a factory production control (FPC) system (in accordance with EN 13369:2004, clause 6.3) covering the insert embedment.
This Technical Report does not cover :
-   The design of the insert itself (for inserts manufactured by insert suppliers).
-   The lifting key that hooks on to the embedded lifting insert as a component between the insert and the lifting machinery (crane, excavator...), nor its compliance with the embedded insert. These components, when brought to the market separately, are covered by the Machinery Directive (98/37/EC).
-   Lifting inserts for permanent and repeated use.
This report is not an interpretation of the Machinery Directive.

Bemessung und Verwendung von Transportankern für Betonfertigteile

Conception et utilisation d'inserts pour le levage et la manutention des éléments préfabriqués en béton

1.1   Domaine d’application / Généralités
Le présent Rapport Technique fournit des recommandations pour le choix et l'utilisation d'inserts de levage en acier noyés, ci-après appelés « inserts » pour la manutention d'éléments préfabriqués en béton. Leur utilisation n'est prévue que pendant des situations transitoires pour le levage et la manutention et pas pendant la durée de vie en service de la structure. Les inserts sont choisis en fonction de la capacité de levage de leur partie incorporée dans le béton, ou ce choix peut être limité par la capacité de l'insert proprement dit et de la main de levage correspondante fournie par le fabricant d'insert. Le rapport couvre des applications utilisées couramment (murs/poutres/poteaux et dalles pleines et canalisations), la plage de ces applications étant en outre limitée pour empêcher des  types de rupture autres que la rupture par arrachement du béton (rupture du cône), la rupture de l'armature supplémentaire ou la rupture de l'insert en acier. Une hypothèse fondamentale est que la preuve est apportée de l'absence de toute fissuration du béton pendant toutes les situations de levage.
La limitation du domaine d'application sert à obtenir des modèles de conception simples. La référence bibliographique [1] donne de plus amples informations.
Les niveaux de sécurité recommandés concernent la manutention de courte durée et les situations transitoires.
Le présent Rapport Technique s'applique seulement aux éléments préfabriqués en béton façonnés à partir de béton de poids normal et fabriqués dans un environnement d'usine et sous un système de contrôle de production en usine (CPU), conforme au paragraphe 6.3 de l'EN 13369:2004, couvrant l'enrobage de l'insert.

Dimenzioniranje in uporaba transportnih sider za betonske polizdelke - Elementi

General Information

Status
Withdrawn
Publication Date
20-May-2008
Withdrawal Date
16-Feb-2016
Current Stage
9960 - Withdrawal effective - Withdrawal
Completion Date
17-Feb-2016

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Standards Content (Sample)

SLOVENSKI STANDARD
oSIST-TP prCEN/TR 15728:2008
01-januar-2008
Zasnova in uporaba vstavkov za dvigovanje in ravnanje z betonskimi polizdelki -
Elementi
Design and Use of Inserts for Lifting and Handling of Precast Concrete - Elements
Bemessung und Verwendung von Transportankern für Betonfertigteile
Conception et utilisation d'inserts pour le levage et la manutention du béton préfabriqué -
Éléments
Ta slovenski standard je istoveten z: prCEN/TR 15728
ICS:
91.100.30
oSIST-TP prCEN/TR 15728:2008 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------

TECHNICAL REPORT
FINAL DRAFT
prCEN/TR 15728
RAPPORT TECHNIQUE
TECHNISCHER BERICHT
November 2007
ICS 91.100.30

English Version
Design and Use of Inserts for Lifting and Handling of Precast
Concrete - Elements
Bemessung und Verwendung von Transportankern für
Betonfertigteile
This draft Technical Report is submitted to CEN members for Technical Committee Approval. It has been drawn up by the Technical
Committee CEN/TC 229.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Warning : This document is not a Technical Report. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a Technical Report.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2007 CEN All rights of exploitation in any form and by any means reserved Ref. No. prCEN/TR 15728:2007: E
worldwide for CEN national Members.

---------------------- Page: 2 ----------------------

prCEN/TR 15728:2007 (E)
Contents Page
Foreword.4
1 Scope.5
1.1 General.5
1.2 Types of inserts for lifting and handling .5
1.3 Minimum dimensions.5
2 Normative references.6
3 Terms, definitions and symbols.6
3.1 Terms and definitions .6
3.2 Symbols.8
3.2.1 Action and resistance.8
3.2.2 Concrete and steel.9
3.2.3 Inserts.9
4 General design principles.9
4.1 General principles.9
4.2 Partial factors.9
4.2.1 Partial factors for actions .9
4.2.2 Partial factors for resistance .9
5 Actions on inserts.10
5.1 Actions.10
5.2 Effect of lifting proced
...

SLOVENSKI STANDARD
SIST-TP CEN/TR 15728:2008
01-oktober-2008
Dimenzioniranje in uporaba transportnih sider za betonske polizdelke - Elementi
Design and Use of Inserts for Lifting and Handling of Precast Concrete - Elements
Bemessung und Verwendung von Transportankern für Betonfertigteile
Conception et utilisation d'inserts pour le levage et la manutention du béton préfabriqué -
Éléments
Ta slovenski standard je istoveten z: CEN/TR 15728:2008
ICS:
91.100.30 Beton in betonski izdelki Concrete and concrete
products
SIST-TP CEN/TR 15728:2008 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------

SIST-TP CEN/TR 15728:2008

---------------------- Page: 2 ----------------------

SIST-TP CEN/TR 15728:2008
TECHNICAL REPORT
CEN/TR 15728
RAPPORT TECHNIQUE
TECHNISCHER BERICHT
May 2008
ICS 91.100.30

English Version
Design and Use of Inserts for Lifting and Handling of Precast
Concrete - Elements
Conception et utilisation d'inserts pour le levage et la Bemessung und Verwendung von Transportankern für
manutention du béton préfabriqué - Éléments Betonfertigteile
This Technical Report was approved by CEN on 2 March 2008. It has been drawn up by the Technical Committee CEN/TC 229.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TR 15728:2008: E
worldwide for CEN national Members.

---------------------- Page: 3 ----------------------

SIST-TP CEN/TR 15728:2008
CEN/TR 15728:2008 (E)
Contents Page
Foreword.3
1 Scope .4
1.1 Scope / General.4
1.2 Types of inserts for lifting and handling .4
1.3 Minimum dimensions .4
2 Normative references .5
3 Definitions and symbols .5
3.1 Definitions .5
3.2 Symbols .7
4 General design principles.8
4.1 General principles.8
4.2 Partial factors.8
5 Actions on inserts.9
5.1 Actions.9
5.2 Effect of lifting procedures on load directions.9
5.3 Actions from adhesion and form friction .11
5.4 Dynamic actions .12
6 Choice of inserts.12
7 Use of Supplier’s recommendations .13
8 Use of CEN/TC 229 recommen
...

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