Prefabricated reinforced components of lightweight aggregate concrete with open structure

This European Standard is for prefabricated reinforced components of lightweight aggregate concrete (LAC) with open structure intended to be used in building constructions.

Vorgefertigte bewehrte Bauteile aus haufwerksporigem Leichtbeton

Diese Europäische Norm gilt für vorgefertigte Bauteile aus haufwerksporigem Leichtbeton (LAC) und mit
statisch anrechenbarer oder nicht anrechenbarer Bewehrung, die für die Verwendung in Gebäuden
vorgesehen sind für
a) Tragende Bauteile:
⎯ tragende Wandbauteile (massiv, mit Hohlräumen im Kern oder mehrschichtig);
⎯ Bauteile für Stützwände (massiv) mit oder ohne Auflast;
⎯ Dachbauteile (massiv, mit Hohlräumen im Kern oder mehrschichtig);
⎯ Deckenbauteile (massiv, mit Hohlräumen im Kern oder mehrschichtig);
⎯ stabförmige Bauteile (Balken oder Pfeiler).
b) Nichttragende Bauteile:
⎯ nichttragende Wandbauteile (z. B. für Trennwände);
⎯ Bauteile für Verkleidungen (ohne Befestigungsmittel), die zur Befestigung an den Außenfassaden von
Gebäuden bestimmt sind;
⎯ kleine kastenförmige Hohlquerschnitte, die zur Herstellung von Kanälen zur Aufnahme von
Versorgungsleitungen dienen;
⎯ Bauteile für Lärmschutzwände.
ANMERKUNG 1 Zusätzlich zu ihrer tragenden und raumabschließenden Funktion können die Bauteile auch für
Zwecke des Brandschutzes, der Schalldämmung und der Wärmedämmung verwendet w
Bauteile nach dieser Europäischen Norm sind nur für den Einsatz unter vorwiegend ruhenden Lasten
bestimmt, sofern nicht in den diesbezüglichen Abschnitten dieser Norm besondere Maßnahmen vorgesehen
werden.
Der Ausdruck „bewehrt“ schließt die statisch anrechenbare Bewehrung und die statisch nicht anrechenbare
Bewehrung ein.
Diese Europäische Norm befasst sich nicht mit
⎯ Anwendungsregeln für diese Bauteile in Bauwerken;
⎯ Fugen (außer mit ihrem Tragwiderstand);
⎯ Befestigungsmitteln;
⎯ Oberflächenausbildung bei Außenbauteilen, wie z. B. eine Verfliesung.
ANMERKUNG 2 LAC-Bauteile können in Schallschutzwänden verwendet werden, wenn sie so bemessen sind, dass
sie auch die Anforderungen von EN 14388 erfüllen.

Composants préfabriqués en béton de granulats légers à structure ouverte avec des armatures structurales et non-structurales

La présente Norme européenne s’applique aux éléments préfabriqués en béton de granulats légers (LAC) à
structure ouverte, avec armatures structurales ou non structurales, destinés à être utilisés pour la construction
de bâtiments en :
a) éléments structuraux :
¾ éléments de murs porteurs (pleins, creux ou multicouches) ;
¾ éléments de mur de soutènement (pleins) avec ou sans surcharge ;
¾ éléments de toiture (pleins, alvéolés ou multicouches) ;
¾ éléments de plancher (pleins, alvéolés ou multicouches) ;
¾ éléments linéaires (poutres ou trumeaux) ;
b) éléments non-structuraux :
¾ éléments de murs non porteurs (par exemple : cloisons) ;
¾ éléments de bardage (hors accessoires) destinés à être utilisés en façades de bâtiments ;
¾ cadres enterrés de petites dimensions utilisés pour constituer des caniveaux techniques ;
¾ éléments pour écrans antibruit.
NOTE 1 Outre leur fonction porteuse et d'encloisonnement, les éléments peuvent également être utilisés pour les
besoins de la résistance au feu, de l’isolation acoustique et de l’isolation thermique.
Les éléments couverts par la présente norme sont uniquement destinés à être soumis à des actions
principalement statiques, sauf si des mesures particulières sont présentées dans les articles appropriés de la
présente Norme européenne.
Le terme « armé » se rapporte à tout type d'armature à but structural et non structural.
La présente Norme européenne ne couvre pas :
¾ les règles pour l'utilisation de ces éléments dans les ouvrages ;
¾ les jonctions (excepté leur résistance) ;
¾ les accessoires de fixation ;
¾ les finitions, telles que le carrelage, pour les éléments extérieurs.
NOTE 2 Les éléments en LAC peuvent être utilisés dans les écrans antibruit s'ils sont conçus pour satisfaire
également aux exigences de l'EN 14388.

Armirani montažni elementi iz betona iz lahkega agregata z odprto strukturo

Ta evropski standard je namenjen armiranim montažnim elementom iz lahkoagregatnega betona (LAC) z odprto strukturo, ki se uporabljajo pri gradnji objektov.

General Information

Status
Published
Public Enquiry End Date
29-Nov-2007
Publication Date
03-May-2011
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
23-Feb-2011
Due Date
30-Apr-2011
Completion Date
04-May-2011

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Armirani montažni elementi iz betona iz lahkega agregata z odprto strukturoVorgefertigte bewehrte Bauteile aus haufwerksporigem LeichtbetonComposants préfabriqués en béton de granulats légers à structure ouverte avec des armatures structurales et non-structuralesPrefabricated reinforced components of lightweight aggregate concrete with open structure91.100.30Beton in betonski izdelkiConcrete and concrete productsICS:Ta slovenski standard je istoveten z:EN 1520:2011SIST EN 1520:2011en,de01-junij-2011SIST EN 1520:2011SLOVENSKI
STANDARDSIST EN 1520:2003/AC:2003SIST EN 1520:20031DGRPHãþD



SIST EN 1520:2011



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1520
March 2011 ICS 91.100.30 Supersedes EN 1520:2002English Version
Prefabricated reinforced components of lightweight aggregate concrete with open structure with structural or non-structural reinforcement
Composants préfabriqués en béton de granulats légers à structure ouverte avec des armatures structurales et non-structurales
Vorgefertigte Bauteile aus haufwerksporigem Leichtbeton und mit statisch anrechenbarer oder nicht anrechenbarer Bewehrung This European Standard was approved by CEN on 5 February 2011.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1520:2011: ESIST EN 1520:2011



EN 1520:2011 (E) 2 Contents Page Foreword . 71Scope . 102Normative references . 103Terms, definitions, symbols and abbreviations . 133.1Terms and definitions . 133.2Symbols . 133.2.1General symbols . 133.2.2Subscripts . 143.2.3Symbols used in this European Standard . 143.3Abbreviations . 193.4Units . 194Properties and requirements of materials . 204.1Constituents . 204.1.1General . 204.1.2Release of dangerous substances . 204.2Lightweight aggregate concrete parameters . 204.2.1Dry density . 204.2.2Characteristic strength values . 214.2.3Compressive strength . 214.2.4Flexural strength and uniaxial tensile strength . 234.2.5Stress-strain diagram . 234.2.6Modulus of elasticity . 244.2.7Poisson's ratio . 244.2.8Coefficient of thermal expansion . 244.2.9Drying shrinkage. 244.2.10Creep . 254.2.11Thermal conductivity . 254.2.12Water vapour permeability . 274.2.13Water tightness . 274.3Reinforcement steel . 275Properties and requirements of components . 285.1General . 285.1.1Mechanical resistance . 285.1.2Deflections . 285.1.3Acoustic properties . 285.1.4Reaction to fire and resistance to fire . 295.1.5Design thermal resistance and design thermal conductivity . 295.2Types of components . 305.2.1General . 305.2.2Roof and floor components . 315.2.3Wall components . 315.2.4Beams and piers . 315.2.5Other prefabricated components . 315.3Detailing, technical requirements, and declared properties . 315.3.1Detailing . 315.3.2Dimensions and tolerances . 315.3.3Mass of the components . 325.3.4Deflections . 325.3.5Strength of joints . 325.3.6Minimum requirements . 325.3.7Reinforcement detailing . 325.4Additional requirements for roof and floor components and beams . 335.4.1Minimum dimensions . 33SIST EN 1520:2011



EN 1520:2011 (E) 3 5.4.2Minimum requirements for structural reinforcement . 335.4.3Support length . 345.5Additional requirements for wall components . 355.5.1General. 355.5.2Walls with non-structural reinforcement. 355.5.3Walls with structural reinforcement . 355.6Durability . 365.6.1General. 365.6.2Minimum cover with regard to bond . 375.6.3Exposure classes related to environmental conditions . 375.6.4Corrosion protection of reinforcement . 385.6.5Freeze-thaw resistance . 406Evaluation of conformity. 406.1Introduction . 406.2Initial type-testing of the component . 416.2.1General. 416.2.2Sharing of results from ITT . 416.3Factory production control . 426.3.1General. 426.3.2Process control . 426.3.3Finished products . 426.4Initial inspection of the factory and the factory production control . 436.4.1Information to be supplied. 436.4.2Inspection . 436.4.3Reports . 436.5Surveillance, assessment and approval of the factory production control . 436.5.1Inspection tasks . 436.5.2Frequency of inspections . 436.5.3Reports . 446.6Actions to be taken in the event of non-conformity . 447Basis for design . 507.1Design methods . 507.2Limit states . 507.3Actions . 508Marking, labelling and designation . 518.1Standard designation . 518.2Additional information on accompanying documents . 52Annex A (normative)
Design of components by calculation . 53Annex B (informative)
Design of components by testing . 81Annex C (informative)
Recommended values for partial safety factor . 87Annex ZA (informative)
Provisions for the CE marking of prefabricated components of lightweight aggregate concrete with open structure with structural or non-structural reinforcement under the EU Construction Product Directive . 88Bibliography . 109 SIST EN 1520:2011



EN 1520:2011 (E) 4 Figures Figure 1 — Determination of dry thermal conductivity λ10dry .26Figure 2 — Examples of multilayer slab, hollow core slab and solid slab
(With respect to transverse reinforcement, see 5.4.2.1) .34Figure 3 — Support length a0.35Figure 4 — Basic design of hollow core wall components .36Figure A.1 — Bi-linear stress-strain diagram for LAC in compression for cross-sectional design .55Figure A.2 — Design stress-strain diagram for reinforcement steel .56Figure A.3 — Possible strain diagrams in the ultimate limit state .56Figure A.4 — Limits of slenderness ratio S of loadbearing walls and piers .62Figure A.5 — Design loads for cellar walls .67Figure A.6 — Additional horizontal force Hfd due to inclination of the components and effects of second order theory .72Figure A.7 — Tensile splitting forces in wall components with oversail s .73Figure A.8 — Tensile splitting forces at the top of a hollow core wall component. .74Figure A.9 —Tensile splitting force T due to centric loading .75Figure A.10 — Anchorage of smooth reinforcing bars .79Figure A.11 — Anchorage of ribbed reinforcing bars .79Figure B.1 — Definition of shear span ls .83Figure B.2 — Simplified Ν/Μ interaction diagram of the cross-section, representing results of three test series .86Figure ZA 1 – Example of CE marking with Method 1 .101Figure ZA 2 – Example of CE marking with Method 2 .103Figure ZA.3 – Example of CE marking with Method 3a .105Figure ZA.4 – Example of CE marking with Method 3b .107Figure ZA.5 — Example of simplified label .108Tables
Table 1 — Tolerances on declared mean dry density of LAC .20Table 2 — Density classes of LAC .21Table 3 — Determination of the characteristic strength fk and required minimum strength fmin .21Table 4 — Statistical coefficient Kn for determination of characteristic strength .22Table 5 — Reduction factors for compressive strength of cores with indicated diameter and equal length of cubes .22SIST EN 1520:2011



EN 1520:2011 (E) 5 Table 6 — Conversion factors for conversion of test results of cast test specimens to the strength of reference test specimens (drilled cores of 100 mm diameter and length or 100 mm cubes) . 22Table 7 — Strength classes and strength requirements for LAC . 23Table 8 — Dry thermal conductivity λ10dry of LAC for 50 % and 90 % of production, with a confidence level γ = 90 % (compiled according to EN 1745) . 27Table 9 — Basic values for moisture content and moisture conversion coefficient of LAC
(compiled according to EN ISO 10456) . 29Table 10 — Types of components . 30Table 11 — Maximum permissible deviation from squareness in the plane of components . 32Table 12 — Minimum percentage of reinforcement R . 33Table 13 — Description of permissible exposure classes with respect to risk of reinforcement corrosion . 37Table 14 — Embedding in a zone of normal concrete or LC-concrete with closed structure -
Minimum concrete cover in mm . 38Table 15 — Minimum concrete cover in mm for hot dip galvanized reinforcement steel . 39Table 16 — Minimum concrete cover in mm with regard to durability and test method to pass by initial type-test and FPC for bars with a corrosion protective coating . 40Table 17 — Initial type-testing of the LAC components . 45Table 18 — Factory production control, testing of the finished product
LAC components for structural uses . 46Table 19 — Factory production control, testing of the finished product, LAC components for non-loadbearing uses . 48Table A.1 — Minimum percentages of shear reinforcement w,min for reinforcement steel with fyk= 500 MPa . 60Table A.2 — Coefficient
for the determination of the buckling length l0 at different boundary conditions (used in Equation (A. 25), l0 = ·lw) . 64Table A.3 — Required dimensions of beams without verification of loadbearing capacity . 71Table A.3 — Limits of reinforcement in roof and floor components for design by calculation
(plain steel, with characteristic yield strength fyk ≤ 220 MPa) . 78Table C.1 — Partial safety factors γM for material properties . 87Table C.2 — Partial safety factors γcomp for components . 87Table ZA.1a — Harmonised clauses for loadbearing wall components . 89Table ZA.1b — Harmonised clauses for retaining wall components . 90Table ZA.1c — Harmonised clauses for roof components . 91Table ZA.1d — Harmonised clauses for floor components . 92Table ZA.1e — Harmonised clauses for linear components . 93Table ZA.1f — Harmonised clauses for non-loadbearing wall components . 94Table ZA.1g — Harmonised clauses for cladding components . 95SIST EN 1520:2011



EN 1520:2011 (E) 6 Table ZA.1h — Harmonised clauses for small box culvert components .96Table ZA.2a — Systems of attestation of conformity .97Table ZA.2b — Assignation of evaluation of conformity tasks (for structural components) under system 2+ .97Table ZA.2c — Assignation of evaluation of conformity tasks
(for non structural or light structural components) under System 4.98 SIST EN 1520:2011



EN 1520:2011 (E) 7 Foreword This document (EN 1520:2011) has been prepared by Technical Committee CEN/TC 177 “Prefabricated reinforced components of autoclaved aerated concrete or lightweight aggregate concrete with open structure”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2011, and conflicting national standards shall be withdrawn at the latest by December 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1520:2002. Among others, the following changes have been made compared to EN 1520:2002:  terms and definitions have been updated;  the order of clauses has been changed;  lightweight aggregate concrete parameters have been adapted;  normative references for reinforcement steel have been updated;  properties and requirements of components have been adapted, e.g. acoustic properties, thermal resistance;  evaluation of conformity has been adapted;  Annex A and Annex ZA have been adapted;  the standard has been editorially edited. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 89/106/EEC. For relationship with EU Directives, see informative Annex ZA, which is an integral part of this document. This document uses the methods given in the Guidance Paper L, clause 3.3, of the European Commission. This European Standard is used together with a national application document. The national application document may only contain information on those parameters which are left open in this European Standard for national choice, known as Nationally Determined Parameters, to be used for the design of the construction products and civil engineering works to be constructed in the country concerned, i.e.:  values and/or classes where alternatives are given in this European Standard;  values to be used where a symbol only is given in this European Standard;  country specific data (geographical, climatic, etc.), e.g. snow map;  the pr
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