SIST EN 1748-2-2:2005
(Main)Glass in building - Special basic products - Glass ceramics - Part 2-2: Evaluation of conformity/Product standard
Glass in building - Special basic products - Glass ceramics - Part 2-2: Evaluation of conformity/Product standard
This document covers the evaluation of conformity and the factory production control of glass ceramics for use in buildings.
Note: For glass products with electrical wiring or connections for, e.g. alarm or heating purposes, other directives, e.g. Low Voltage Directive, may apply.
Glas im Bauwesen - Spezielle Basiserzeugnisse - Glaskeramik - Teil 2-2: Konformitätsbewertung/Produktnorm
Dieses Dokument umfasst die Konformitätsbewertung und die werkseigene Produktionskontrolle von Glaskeramik zur Anwendung im Bauwesen.
ANMERKUNG Für Glaserzeugnisse mit elektrischer Verkabelung oder Anschlüssen, wie z. B. Alarm- oder Heizungsanwendungen, können andere Richtlinien, z.B. die Niederspannungsrichtlinie, gelten.
Verre dans la construction - Produits de base spéciaux - Partie 2-2 : Vitrocéramique - Evaluation de la conformité/Norme de produit
Le présent document couvre l'évaluation de la conformité et le contrôle de la production en usine de la vitrocéramique destinée a etre utilisée dans les bâtiments.
NOTE Pour les produits verriers équipés d'un câblage ou de branchements électriques, pour les besoins d'alarme ou de chauffage par exemple, d'autres directives comme par exemple la Directive sur les Courants Faibles peuvent s'appliquer.
Steklo v stavbah - Posebni osnovni izdelki - 2-2. del: Steklena keramika - Ovrednotenje skladnosti/standard za izdelek
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Glass in building - Special basic products - Glass ceramics
- Part 2-2: Evaluation of conformity/Product standardSteklo v stavbah - Posebni osnovni izdelki - 2-2. del: Steklena keramika - Ovrednotenje skladnosti/standard za izdelekVerre dans la construction - Produits de base spéciaux - Partie 2-2 : Vitrocéramique - Evaluation de la conformité/Norme de produitGlas im Bauwesen - Spezielle Basiserzeugnisse - Glaskeramik
- Teil 2-2: Konformitätsbewertung/Produktnorm81.060.01Keramika na splošnoCeramics in general81.040.20Steklo v gradbeništvuGlass in buildingICS:SIST EN 1748-2-2:2005enTa slovenski standard je istoveten z:EN 1748-2-2:200401-marec-2005SIST EN 1748-2-2:2005SLOVENSKI
STANDARDSIST EN 1748-1:19991DGRPHãþD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 1748-2-2October 2004ICS 81.040.20; 81.060.01 English versionGlass in building - Special basic products - Part 2-2: Glassceramics - Evaluation of conformity/Product standardVerre dans la construction - Produits de base spéciaux -Partie 2 : Vitrocéramique - Evaluation de laconformité/Norme de produitGlas im Bauwesen - Spezielle Basiserzeugnisse - Teil 2-2:Glaskeramik - KonformitätsbewertungThis European Standard was approved by CEN on 27 May 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2004 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1748-2-2:2004: E
EN 1748-2-2:2004 (E) 2 Contents Foreword.4 1 Scope.5 2 Normative references.5 3 Definitions.6 4 Requirements.6 4.1 Conformity with the definition of glass ceramics.6 4.2 Determination of the characteristic’s performances.6 4.2.1 Characteristics of glass ceramics.6 4.2.2 Characteristics of glass ceramics.7 4.3 Durability.9 4.4 Characteristics other than those listed in 4.2.9 4.5 Dangerous substances.9 5 Evaluation of conformity.10 5.1 General.10 5.2 Initial type testing of the product (see 5.1, 2).10 5.2.1 General.10 5.2.2 Initial type testing if the product belongs to the group glass ceramics, clear or tinted.11 5.2.3 Initial type testing of characteristic’s performances.11 5.3 Factory production control and inspection of samples in accordance with a prescribed test plan (see 5.1, 1a and b).12 5.4 Initial inspection of factory and of factory production control (see 5.1, 1c).13 5.5 Continuous surveillance and assessment of the factory production control (see 5.1, 1c).13 6 Marking and/or labelling.14 6.1 General.14 6.2 Product marking.14 6.3 Product characteristics.14 6.4 “Characteristics/performance identification paper”.14 Annex A (normative)
Factory production control.16 A.1 Factory Production Control Requirements.16 A.1.1 General.16 A.1.2 Organisation.16 A.1.3 Control system.16 A.2 Marking.17 A.3 Inspection and testing tables of glass ceramics production.17 A.3.1 Information on Tables A.1 to A.3.17 A.3.2 Use of proxy testing.18 Annex B (informative)
Provisions for voluntary involvement of third party(ies).24 B.1 General.24 B.2 Voluntary tasks for third parties.24 B.3 Marking and labelling.24 Annex ZA (informative)
Clauses of this European Standard addressing the provisions of EU Construction Products Directive.25 ZA.1 Scope and relevant characteristics.25
EN 1748-2-2:2004 (E)
3 ZA.2 Procedure(s) for the attestation of conformity of glass ceramics.27 ZA.2.1 System(s) of attestation of conformity.27 ZA.2.2 EC Certificate and Declaration of conformity.29 ZA.3 CE marking and labelling.31 Bibliography.34
EN 1748-2-2:2004 (E) 4 Foreword This document (EN 1748-2-2:2004) has been prepared by Technical Committee CEN/TC 129 “Glass in building”, the secretariat of which is held by IBN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2005, and conflicting national standards shall be withdrawn at the latest by July 2006. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, B, C or D, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. No existing document is superseded. This part of the document does not stand-alone; it is a part of one document: EN 1748-2-1: Glass in building – Special basic products – Glass ceramics Part 2-1: Definitions and general physical and mechanical properties EN 1748-2-2: Glass in building – Special basic products – Glass ceramics – Part 2-2: Evaluation of conformity/product standard This document contains other aspects of importance of trade.
EN 1748-2-2:2004 (E)
5
1 Scope This document covers the evaluation of conformity and the factory production control of glass ceramics for use in buildings.
Note: For glass products with electrical wiring or connections for, e.g. alarm or heating purposes, other directives, e.g. Low Voltage Directive, may apply.
2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 356, Glass in building - Security glazing - Testing and classification of resistance against manual attack EN 410, Glass in building - Determination of luminous and solar characteristics of glazing EN 673, Glass in building – Determination of thermal transmittance (U value) – Calculation method EN 1063, Glass in building - Security glazing - Testing and classification of resistance against bullet attack ENV 1187, Test methods for external fire exposure to roofs EN 1748–2-1:2004, Glass in building - Special basic products - Glass ceramics - Part 2-1: Definitions and general physical and mechanical properties EN 12600, Glass in building - Pendulum test - Impact test method and classification for flat glass
EN 12758, Glass in building - Glazing and airborne sound insulation – Product descriptions and determination of properties
prEN 13474, Glass in building - Design of glass panes EN 13501-1,
Fire classification of construction products and building elements – Part 1: Classification using test data from reaction to fire tests EN 13501-2,
Fire classification of construction products and building elements - Part 2: Classification using data from fire resistance tests, excluding ventilation services prEN 13501-5, Fire classification of construction products and building elements - Part 5: Classification using
data from fire exposure roof tests EN 13541, Glass in building - Security glazing - Testing and classification of resistance against explosion pressure
EN 1748-2-2:2004 (E) 6
3 Definitions For the purposes of this document, the terms and definitions given in EN 1748-2-1:2004 and the following apply. 3.1 initial type testing determination of the performance of a product (characteristic, durability), on the basis of either actual tests or other procedures (such as conventional, standardised, tabulated or general accepted values, standardised or recognised calculation methods, test reports when made available,), in accordance with this document that demonstrates compliance with this document.
3.2 test report document that covers the results of tests undertaken on a representative sample of the product from production or on a prototype design of the product.
3.3 product description document that details the relevant parameters, e.g. process conditions, structure, etc., for defining a product that complies with the standard. It includes specific reference(s) to characteristics that are modified by the production process. 3.4 significant change variation in performance beyond the permitted tolerance for the characteristic 4 Requirements 4.1 Conformity with the definition of glass ceramics
Products shall conform to the definition and fulfil the requirements of glass ceramics as defined in EN 1748-2-1. 4.2 Determination of the characteristic’s performances 4.2.1 Characteristics of glass ceramics Glass ceramics are made in accordance with EN 1748-2-1. The characteristics listed in Table 1, concern generally accepted values, calculated values or measured values.
EN 1748-2-2:2004 (E)
7 Table 1: Necessary information on characteristics of glass ceramics
Characteristic
Symbol
Unit Generally accepted values: -
density - hardness - Young's modulus - Poisson's ratio - Characteristic bending strength - Resistance against sudden temperature changes and temperature differentials
- Specific heat capacity - Coefficient of linear expansion - Thermal conductivity (for U-value) - Mean refractive index to visible radiation - Emissivity
ρ HK0,1/20 E µ fg,k
c α λ n ε
Kg/m³ Gpa Pa Dimensionless Pa K
J/(kg.K) K-1 W/(m.K) Dimensionless Dimensionless
Measured values: - light transmittance - solar direct transmittance
τv τe
Dimensionless Dimensionless Calculated values: - total solar energy transmittance
g
Dimensionless
4.2.2 Characteristics of glass ceramics If the glass ceramics manufacturer wishes to claim that any performance characteristic is independent of the production equipment used then the factory production control system shall be in accordance with this document including his specific process control conditions.
4.2.2.1 Safety in the case of fire - Resistance to fire Fire resistance shall be determined and classified in accordance with EN 13501-2. Note: EN 357 may be used as a classification reference specific to fire resistant glazed elements. 4.2.2.2 Safety in the case of fire - Reaction to fire Reaction to fire shall be determined and classified in accordance with EN 13501-1. Glass ceramics products/materials do not require to be tested for reaction to fire (e.g. Products/materials of Classes A1* according to Commission Decision 96/603/EC, as amended 2000/605/EC)
EN 1748-2-2:2004 (E) 8 4.2.2.3 Safety in the case of fire - External fire behaviour Where the manufacturer wishes to declare external fire performance (e.g. when subject to regulatory requirements), the product shall be tested and classified in accordance with prEN 13501-5. Note: Compliance with this requirement is not possible until a version of prEN 13501-5 later than 2002 becomes available. 4.2.2.4 Safety in use - Bullet resistance: shatter properties and resistance to attack Bullet resistance shall be determined and classified in accordance with EN 1063. 4.2.2.5 Safety in use - Explosion resistance: impact behaviour and resistance to impact Explosion resistance shall be determined and classified in accordance with EN 13541. 4.2.2.6 Safety in use - Burglar resistance: shatter properties and resistance to attack Burglar resistance shall be determined and classified in accordance with EN 356. 4.2.2.7 Safety in use - Pendulum body impact resistance: shatter properties (safe breakability) and resistance to impact Pendulum body impact resistance shall be determined and classified in accordance with EN 12600. 4.2.2.8 Safety in use - Mechanical resistance: Resistance against sudden temperature changes and temperature differentials The resistance against sudden temperature changes and temperature differentials is a generally accepted value that is given in EN 1748-2-1 and shall be ensured by compliance with this document. 4.2.2.9 Safety in use - Mechanical resistance: Resistance against wind, snow, permanent load and/or imposed loads of the glass unit The mechanical resistance of glass ceramics is a characteristic value that is given in EN 1748-2-1 and shall be ensured by compliance with this document. As long as on the concerned construction or building site no part of prEN 13474 is applicable then the current method available in the country of destination shall be applied.
4.2.2.10 Protection against noise - Direct airborne sound reduction The sound reduction indexes shall be determined in accordance with EN 12758.
4.2.2.11 Energy conservation and heat retention - Thermal properties The thermal transmittance value (U-value) shall be determined by calculation in accordance with EN 673 with: emissivity ε : using the value of the emissivity as given in EN 1748-2-1. nominal thickness of the glass panes 4.2.2.12 Energy conservation and heat retention - Radiation properties: Light transmittance and reflectance The light transmittance and reflectance shall be determined in accordance with EN 410.
EN 1748-2-2:2004 (E)
9 4.2.2.13 Energy conservation and heat retention - Radiation properties: Solar energy characteristics The solar energy transmittance and reflectance shall be determined in accordance with EN 410.
4.3 Durability When products conform to the definition of glass ceramics product as 4.1, the characteristic’s performances in 4.2.2 are ensured during an economically reasonable working life. The durability of glass products, including their characteristics, shall be ensured by the following: Compliance with this document Compliance with instructions from the glass product manufacturer or supplier
The manufacturer shall supply specific installation instructions or make reference to appropriate technical specifications. Note 1: The durability of glass products depends on:
building and construction movements due to various actions; building and construction vibrations due to various actions; deflection and racking of the glass support due to various actions; glass support design (e.g. drainage of infiltrated water in the rebate, prevention of direct contact between glass support members and glass); accuracy of glass support and glass support member dimensions; quality of the assembling of glass support members up to a glass support; quality of installation of the glass support into or onto the buildings or constructions; glass support expansion due to adsorbed moisture from the air or other sources; the quality of installation of the glass product into or onto its support. 4.4 Characteristics other than those listed in 4.2 Optical and visual
characteristics shall comply with EN 1748-2-1 Dimensional tolerances shall comply with EN 1748-2-1 4.5 Dangerous substances Materials used in products shall not release any dangerous substances in excess of the maximum permitted levels specified in a relevant European Standard for the material or permitted in the national regulations of the member state of destination
EN 1748-2-2:2004 (E) 10 5 Evaluation of conformity 5.1 General Evaluation of conformity in accordance with this document shall be as a result of Factory Production Control and Initial Type Testing in accordance with this document
1) Factory production control;
This shall include the following:
a) Inspection of samples taken at the factory in accordance with a prescribed test plan;
b) Initial inspection of the factory and of factory production control;
c) Continuous surveillance and assessment of the factory production control. 2) Initial type testing of the product; Note: There may be a need to involve a third party, with 1b, 1c, and/or 2, for the purpose of regulatory marking (see Annex ZA). 5.2 Initial type testing of the product (see 5.1, 2) 5.2.1 General All the product’s characteristics shall be initial type tested to verify they are in conformity with the requirements of this document. In addition, instead of performing any actual testing, initial type testing may make use of: – generally accepted and/or conventional and/or standardised values, in Clause 2 referenced standards, or in publications that are referred to in these standards; – standardised calculation methods and recognised calculation methods in Clause 2 referenced standards, or in publications that are referred to in these standards; – test report(s) on the basis of 5.2.1.2 when made available except for the characteristics listed in 5.2.2. – where components are used whose characteristics have already been determined, by the component manufacturer, on the basis of conformity with other product standards, these characteristics need not be reassessed providing they remain unchanged by the manufacturing process; – release of dangerous substances may be assessed indirectly by controlling the content of the substance concerned; – durability may be assessed indirectly by controlling the production processes according to this document; Note 1: Products CE marked in accordance with appropriate harmonised European specifications may be presumed to have the performances stated with the CE marking.
Note2: There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA). When actual testing is required then the Initial Type Testing (ITT) shall be undertaken on a sample representative of the product taken from direct production or a prototype, any plant and/ or line. Whenever a change occurs in the raw material or production process (subject to the definition of a family), which would change significantly one or more of the characteristics, the type tests shall be repeated for the appropriate characteristic(s).
EN 1748-2-2:2004 (E)
11 5.2.1.1 Multiple lines/sites If a manufacturer operates more than one line and/or site, the following may reduce the requirement for multiple Initial Type Testing (ITT): i) The manufacturers’ technical file for a product shall specifically covers all sites and/or lines of the same manufacturer1, ii) The manufacturer shall establish a direct relationship between production control, initial type testing and on-going internal audit testing, iii) The manufacturer shall have a responsible individual designated to ensure product compliance based on: The operation of a consistent Factory Production Control system on all applicable sites and/or lines, The manufacturer having obtained evidence that shows the product to be consistent, with respect to both product characteristics and intended use characteristics, The manufacturer has in place an internal auditing scheme, including product consistency. 5.2.1.2 Historic Data Tests previously performed in accordance with the provisions of this document (same product, same characteristic(s), same or more onerous test method, sampling method and attestation of conformity) may be taken into account. 5.2.2 Initial type testing if the product belongs to the group glass ceramics, clear or tinted Initial type testing to establish if a product conforms to the definition of glass ceramics, may be economised as much as possible. For that purpose appropriate available test reports in accordance with 5.2.1.2 are equivalent to actual testing and may be used instead of actual testing. The initial type testing concerns the product aspects as listed in Table 2. Table 2: Product aspects to be checked if product belongs to group glass ceramics
Nr
Product aspect 1 Chemical composition 2 Thickness 3 Light transmittance (distinction clear glass from tinted glass) 5.2.3 Initial type testing of characteristic’s performances
All characteristics in 4.2 shall be subject to initial type tests in accordance with Clause 5.2.1
1 The terms ‘manufacturer’ and ‘producer’ are understood as being synonyms (see CPD working document NB-CPD/02/019-issued 24 April 2002 – page1)
EN 1748-2-2:2004 (E) 12 5.3 Factory production control and inspection of samples in accordance with a prescribed test plan (see 5.1, 1a and b) Factory production control means the permanent internal control of production exercised by the manufacturer
All elements, requirements and provisions adopted by the manufacturer shall be documented in a systematic manner in the form of written policies and procedures. This production control system documentation shall ensure a common understanding of quality assurance and enable the achievement of the required product characteristics and the effective operation of the production control system to be checked. Factory production control shall be according to Annex A of this document Note 1: A factory production control system to EN ISO 9001:made product specific to this document is deemed to satisfy the requirements of this clause. Note 2 : There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA). Annex A of this document also summarises the tests that shall be carried out by the manufacturer as part of the production control in the factory, and as further testing of samples taken at the factory in accordance with a prescribed test plan.
EN 1748-2-2:2004 (E)
13 Table 3: Characteristics of interest for the Factory Production Control
Nr
Characteristic
Interested parameter related to the characteristic
For details, refer to
a
Resistance to fire Reaction to fire External fire behaviour
- checking incoming materials - chemical composition - product control after manufacture - labelling outgoing product
Annex A
b
Release of dangerous substances
- checking incoming materials
Annex A
c
Bullet resistance Explosion resistance Burglar resistance Pendulum body impact resistance Resistance against sudden temperature changes and temperature differentials Wind, snow, permanent and imposed load resistance of the glass unit
- checking incoming materials - chemical composition - product control after manufacture - labelling outgoing product
Annex A
d
Direct airborne sound reduction Thermal properties Radiation properties: – light transmittance and reflection – solar energy characteristic
- checking incoming materials - chemical composition - product control after manufacture - labelling outgoing product
Annex A
5.4 Initial inspection of factory and of factory production control (see 5.1, 1c) The initial inspection of the factory and of the factory production control shall cover the parameters listed in Table 3 in conjunction with Annex A.
Note: There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA). 5.5 Continuous surveillance and assessment of the factory production control (see 5.1, 1c) The continuous surveillance and assessment of the factory production control shall cover the parameters listed in Table 3 in conjunction with Annex A.
EN 1748-2-2:2004 (E) 14 Note: There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA). The frequency of production surveillance shall be twice per year for new production facilities or for facilities that do not already have a factory production control system in accordance with this document. When assessment of FPC fails to identify major non-conformances the outcome fulfils the requirements during four successive assessments the frequency can be reduced to once a year When a major non-conformance is recorded, the inspection shall be repeated within two month. The frequency of production surveillance shall return to, or remain at twice a year. When the repeated inspection also results in a major non-conformance, then the production shall be subject within two months to a repeated initial inspection of the factory and of the factory production control together with a surveillance inspection. When this repeated initial inspection and surveillance inspection also results in a major non-conformance then the products are considered as no longer conforming to this document. 6 Marking and/
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