SIST EN ISO 16230-1:2015

Agricultural machinery and tractors - Safety of higher voltage electrical and electronic components and systems - Part 1: General requirements (ISO 16230-1:2015)

This part of ISO 16230 is applicable to tractors and self-propelled ride-on machines, mounted implements,
and towed implements used in agriculture and forestry. This part of ISO 16230 specifies general
requirements that relate to the protection and safety of operators and bystanders on machines with onboard
voltages in the range of 50 V AC to 1000 V AC and 75 V DC to 1500 V DC. This part of ISO 16230
applies to electrical equipment and parts of the electrical equipment on such machines and includes
general requirements related to the protection and safety of operators, bystanders, and first responders.
This part of ISO 16230 deals with significant hazards, hazardous situations, and events, as listed in
Annex A, relevant to this agricultural machinery when used as intended and under the conditions of
misuse foreseeable by the manufacturer during normal operation and service.
This part of ISO 16230 is not applicable to the following:
— specific design elements of external interfaces (e.g. the interface between a tractor and implement);
— externally powered equipment (e.g. line powered equipment, equipment without on-board
power generation);
— purpose built forestry machines;
— stationary electrical generators.
This part of ISO 16230 is not applicable to machines which are manufactured before the date of its
publication.

Landmaschinen und Traktoren - Sicherheit von elektrischen und elektronischen Bauteilen und Systemen mit höherer Spannung - Teil 1: Generelle Anforderungen (ISO 16230-1:2015)

Dieser Teil von ISO 16230 gilt für Traktoren und selbstfahrende Maschinen mit aufsitzendem Fahrer, angebauten und gezogenen Geräten zur Verwendung in Land- und Forstwirtschaft. Dieser Teil von ISO 16230 legt allgemeine Anforderungen in Bezug auf den Schutz und die Sicherheit von Bedienungspersonen und Umstehenden bei Maschinen mit Bordspannungen im Bereich zwischen 50 V bis 1 000 V Wechselstrom und 75 V bis 1 500 V Gleichstrom fest. Dieser Teil von ISO 16230 gilt für elektrische Ausrüstungen sowie Teile elektrischer Ausrüstungen von derartigen Maschinen und umfasst allgemeine Anforderungen bezüglich des Schutzes und der Sicherheit von Bedienungspersonen, Umstehenden und Ersthelfern.
Dieser Teil von ISO 16230 behandelt signifikante Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse (siehe Anhang A), die für diese Landmaschinen relevant sind, wenn sie bestimmungsgemäß und bei einer vom Hersteller vorhersehbaren Fehlanwendung im Rahmen des normalen Betriebes und Servicearbeiten eingesetzt werden.
Dieser Teil von ISO 16230 gilt nicht für:
—   spezifische Bauteile äußerer Schnittstellen (z. B. die Schnittstelle zwischen Traktor und Gerät);
—   Ausrüstung mit externer Stromversorgung (z. B. Geräte mit Stromkabel, Geräte mit eigener Stromerzeugung);
—   Spezial-Forstmaschinen
—   Stationäre Stromerzeuger.
Dieser Teil von ISO 16230 gilt nicht für Maschinen, die vor dem Veröffentlichungsdatum hergestellt wurden.

Tracteurs et matériels agricoles - Sécurité des composants et des systèmes électriques et électroniques haute tension - Partie 1: Exigences générales (ISO 16230-1:2015)

ISO 16230-1:2015 s'applique aux tracteurs et aux machines automotrices à conducteur porté, aux équipements montés et traînés destinés à un usage agricole et forestier. La présente partie de l'ISO 16230 spécifie les exigences générales relatives à la protection et à la sécurité des opérateurs et des passagers des machines sur lesquelles les tensions embarquées sont de l'ordre de 50 à 1 000 V en courant alternatif et de 75 à 1 500 V en courant continu. La présente partie de l'ISO 16230 s'applique à l'équipement électrique et aux composants des équipements électriques installés sur ces machines et comprend des exigences générales relatives à la protection et à la sécurité des opérateurs, des passagers et des premiers intervenants.
ISO 16230-1:2015 traite les phénomènes dangereux, situations dangereuses ou événements dangereux significatifs comme énumérés dans l'Annexe A, qui sont pertinents pour ces machines agricoles, lorsqu'elles sont utilisées normalement et lorsqu'elles font l'objet d'un mauvais usage raisonnablement prévisible par le fabricant, en cours de fonctionnement normal et en maintenance.
ISO 16230-1:2015 n'est pas applicable:
-      aux éléments des interfaces externes de conception particulière (par exemple, l'interface entre un tracteur et un outil);
-      aux équipements alimentés par une source externe (par exemple, les équipements alimentés par le réseau électrique, les équipements sans système générateur de puissance embarqué);
-      aux engins forestiers construits dans un objectif particulier;
-      aux générateurs électriques fixes.
ISO 16230-1:2015 ne s'applique pas aux machines fabriquées avant sa date de publication.

Kmetijski stroji in traktorji - Varnost električnih in elektronskih delov in sistemov pri visoki napetosti - 1. del: Splošne zahteve (ISO 16230-1:2015)

Ta del standarda ISO 16230 se uporablja za traktorje in samognane kmetijske stroje, priklopne stroje in vlečene stroje, ki se uporabljajo v kmetijstvu in gozdarstvu. Ta del standarda ISO 16230 določa splošne zahteve glede zaščite in varnosti upravljavcev ter drugih navzočih oseb na strojih z napetostjo v razponu od 50 V AC do 1000 V AC in od 75 V DC do 1500 V DC. Ta del standarda ISO 16230 se uporablja za električno opremo in dele električne opreme na tovrstnih strojih ter vključuje splošne zahteve glede zaščite in varnosti upravljavcev, drugih navzočih oseb in oseb, ki nudijo prvo pomoč.
Ta del standarda ISO 16230 obravnava večja tveganja, nevarne razmere in dogodke, opisane
v dodatku A, v zvezi s kmetijskimi stroji, kadar se med normalnim delovanjem in vzdrževanjem uporabljajo v skladu z njihovim namenom in pod pogoji
napačne uporabe, ki jih razumno predvidi proizvajalec.
Ta del standarda ISO 16230 se ne uporablja za:
– posebne elemente zasnove zunanjih vmesnikov (npr. vmesnik med traktorjem in priključenim strojem);
– zunanje napajano opremo (npr. omrežno napajana oprema, oprema brez napajanja prek stroja);
– namensko izdelane gozdarske stroje;
– stacionarne generatorje električnega toka.
Ta del standarda ISO 16230 se ne uporablja za stroje, izdelane pred datumom njegove
objave.

General Information

• Status: Published
• Public Enquiry End Date: 31-Mar-2014
• Publication Date: 22-Oct-2015
• ICS: 65.060.01 - Agricultural machines and equipment in general
• Technical Committee: IMKG - Machinery for agriculture and forestry
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 12-Oct-2015
• Due Date: 17-Dec-2015
• Completion Date: 23-Oct-2015
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: EN ISO 16230-1:2015 - Agricultural machinery and tractors - Safety of higher voltage electrical and electronic components and systems - Part 1: General requirements (ISO 16230-1:2015)

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN ISO 16230-1:2015
01-december-2015
.PHWLMVNLVWURMLLQWUDNWRUML9DUQRVWHOHNWULþQLKLQHOHNWURQVNLKGHORYLQVLVWHPRY
SULYLVRNLQDSHWRVWLGHO6SORãQH]DKWHYH,62
Agricultural machinery and tractors - Safety of higher voltage electrical and electronic
components and systems - Part 1: General requirements (ISO 16230-1:2015)
Landmaschinen und Traktoren - Sicherheit von elektrischen und elektronischen
Bauteilen und Systemen mit höherer Spannung - Teil 1: Generelle Anforderungen (ISO
16230-1:2015)
Tracteurs et matériels agricoles - Sécurité des composants et des systèmes électriques
et électroniques haute tension - Partie 1: Exigences générales (ISO 16230-1:2015)
Ta slovenski standard je istoveten z: EN ISO 16230-1:2015
ICS:
65.060.01 Kmetijski stroji in oprema na Agricultural machines and
splošno equipment in general
SIST EN ISO 16230-1:2015 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 16230-1:2015

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SIST EN ISO 16230-1:2015


EN ISO 16230-1
EUROPEAN STANDARD

NORME EUROPÉENNE

September 2015
EUROPÄISCHE NORM
ICS 65.060.01
English Version

Agricultural machinery and tractors - Safety of higher
voltage electrical and electronic components and systems -
Part 1: General requirements (ISO 16230-1:2015)
Tracteurs et matériels agricoles - Sécurité des Landmaschinen und Traktoren - Sicherheit von
composants et des systèmes électriques et elektrischen und elektronischen Bauteilen und
électroniques haute tension - Partie 1: Exigences Systemen mit höherer Spannung - Teil 1: Generelle
générales (ISO 16230-1:2015) Anforderungen (ISO 16230-1:2015)
This European Standard was approved by CEN on 29 August 2015.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2015 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16230-1:2015 E
worldwide for CEN national Members.

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SIST EN ISO 16230-1:2015
EN ISO 16230-1:2015 (E)
Contents Page
European foreword . 3
Annex ZA (informative) Relationship between this International Standard and the Essential
Requirements of EU Directive 2006/42/EC . 4

2

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SIST EN ISO 16230-1:2015
EN ISO 16230-1:2015 (E)
European foreword
This document (EN ISO 16230-1:2015) has been prepared by Technical Committee ISO/TC 23 “Tractors
and machinery for agriculture and forestry” in collaboration with Technical Committee CEN/TC 144
“Tractors and machinery for agriculture and forestry” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2016, and conflicting national standards shall
be withdrawn at the latest by March 2016.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 16230-1:2015 has been approved by CEN as EN ISO 16230-1:2015 without any
modification.
3

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SIST EN ISO 16230-1:2015
EN ISO 16230-1:2015 (E)
Annex ZA
(informative)

Relationship between this International Standard
and the Essential Requirements of EU Directive 2006/42/EC
This International Standard has been prepared under a mandate given to CEN by the European
Commission and the European Free Trade Association to provide a means of conforming to Essential
Requirements of the New Approach Directive 2006/42/EC on machinery
Once this standard is cited in the Official Journal of the European Union under that Directive and has
been implemented as a national standard in at least one Member State, compliance with the normative
clauses of this standard confers, within the limits of the scope of this standard, a presumption of
conformity with the Essential Requirement 3.4.3 of that Directive and associated EFTA regulations.
NOTE In addition, compliance with EN ISO 16231-2 is required to achieve presumption of conformity with
the Essential Requirement indicated in this Annex.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling
within the scope of this standard.
4

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SIST EN ISO 16230-1:2015
INTERNATIONAL ISO
STANDARD 16230-1
First edition
2015-09-15
Agricultural machinery and
tractors — Safety of higher voltage
electrical and electronic components
and systems —
Part 1:
General requirements
Tracteurs et matériels agricoles — Sécurité des composants et des
systèmes électriques et électroniques haute tension —
Partie 1: Exigences générales
Reference number
ISO 16230-1:2015(E)
©
ISO 2015

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SIST EN ISO 16230-1:2015
ISO 16230-1:2015(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2015, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. [phone]
Fax [phone]
[e-mail]
www.iso.org
ii © ISO 2015 – All rights reserved

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SIST EN ISO 16230-1:2015
ISO 16230-1:2015(E)

Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 General requirements . 4
4.1 Standards . 4
4.2 Component selection . 4
5 Protection of persons against electric shock . 4
5.1 General . 4
5.2 Protection against direct contact . 4
5.2.1 Protection measures . 4
5.2.2 Enclosure requirements . 5
5.3 Connectors . 5
5.4 Protection against indirect contact . 5
5.4.1 IT system . . 5
5.4.2 General. 5
5.5 Protection by potential equalization (equipotential bonding). 6
5.5.1 Potential equalization for components . 6
5.5.2 Potential equalization for sockets . 6
5.6 Isolation resistance requirements . 6
5.6.1 Electric power train consisting of separate DC or AC buses . 6
5.6.2 Electric power train consisting of combined DC- and AC-buses . 6
5.6.3 Insulation monitoring . 7
5.7 Parasitic coupling . 7
5.7.1 Protective measures — Parasitic coupling . 7
5.8 Test procedure for the protection against electric shock . 7
6 Additional requirements for electrical sockets connecting to implements or attachments 7
6.1 Mated connection — General . 7
6.2 Connect/Disconnect . 7
6.3 Protection of electrical equipment . 8
6.3.1 Short-circuits and overloads . 8
6.3.2 Heat generating components . 8
7 Conductors and cables used in higher voltage distribution — General requirements .8
7.1 Identification Colours . 8
7.2 Identification of conductors for multicore cable . 8
7.3 Creepage and clearance distances. 8
7.4 Cable and wire insulation . 8
7.5 Cross-sectional area . 8
7.6 Multicore cables . 9
7.7 Wiring that flexes . 9
7.8 Flame retardancy . 9
7.9 Protection of cables . 9
7.9.1 Outer covering . 9
7.9.2 General requirements — Protection . 9
8 Wiring practices — General . 9
8.1 Fastening and clamping . 9
8.2 Routing .10
9 System requirements .10
9.1 Power on/power off procedure .10
9.1.1 Active state .10
© ISO 2015 – All rights reserved iii

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SIST EN ISO 16230-1:2015
ISO 16230-1:2015(E)

9.1.2 Deactivated state .10
9.1.3 System state indication .10
9.2 Fault modes (indication) .10
10 Marking and symbols .10
11 Information for use .11
12 Service literature .11
12.1 General .11
12.2 Reduction of electrical hazards while servicing .11
12.2.1 Description of effects of electricity on the human body .11
12.2.2 Statements regarding risk reduction.11
12.3 Special procedures . .12
12.3.1 Machine identification .12
12.3.2 First responder information .12
13 Technical documentation .12
13.1 General .12
13.2 Information to be provided .12
13.3 Overview diagrams and function diagrams .13
13.4 Circuit diagrams .13
13.5 Parts list .13
Annex A (informative) List of hazards .14
Bibliography .15
iv © ISO 2015 – All rights reserved

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SIST EN ISO 16230-1:2015
ISO 16230-1:2015(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO’s adherence to the WTO principles in the Technical
Barriers to Trade (TBT) see the following URL: Foreword - Supplementary information
The committee responsible for this document is ISO/TC 23, Tractors and machinery for agriculture and
forestry, Subcommittee SC 3, Safety and comfort.
ISO 16230 consists of the following parts, under the general title Agricultural machinery and tractors —
Safety of higher voltage electrical and electronic components and systems:
— Part 1: General requirements
© ISO 2015 – All rights reserved v

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SIST EN ISO 16230-1:2015
ISO 16230-1:2015(E)

Introduction
Electrification is an enabling technology regarding increased power density and greater flexibility in
machine form packaging. Customer benefits are increased fuel economy through efficiency gains and
enhanced power delivery options not possible with current mechanical systems.
Agricultural machinery electrical systems have traditionally been in the 12 V DC range. Electrification
is introducing significantly higher voltages to the Agricultural machinery and mobile equipment sector
(see scope definition) usually observed only in industrial/building applications and other transportation
sectors. Increased voltage potential requires special safety considerations in this new environment.
The purpose of this standard is to provide direction on safety of electrical systems as defined in the
scope (50 V AC to 1000 V AC and 75 V DC to 1500 V DC) on Agricultural machinery and tractors.
In addition, this part of ISO 16230 defines requirements that can apply to the electrical equipment of
agricultural tractors and machines. Example areas include, but are not exclusive to the following:
— protection against electric shock;
— wiring practices;
— marking warning signs — safety symbols;
— operator manual considerations.
Supporting electrical equipment standards like IEC 60204-1 and ISO 6469 were considered. Additional
parts of this International Standard are expected to deal with external machine interface (power
distribution and communication).
This part of ISO 16230 is a type-C standard as defined in ISO 12100.
When requirements of this type-C standard are different from those stated in type-A or B standards,
the requirements of this type-C standard take precedence over the requirements of the other standards
for machines that have been designed and built according to the requirements of this type-C standard
vi © ISO 2015 – All rights reserved

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SIST EN ISO 16230-1:2015
INTERNATIONAL STANDARD ISO 16230-1:2015(E)
Agricultural machinery and tractors — Safety of higher
voltage electrical and electronic components and systems —
Part 1:
General requirements
1 Scope
This part of ISO 16230 is applicable to tractors and self-propelled ride-on machines, mounted implements,
and towed implements used in agriculture and forestry. This part of ISO 16230 specifies general
requirements that relate to the protection and safety of operators and bystanders on machines with on-
board voltages in the range of 50 V AC to 1000 V AC and 75 V DC to 1500 V DC. This part of ISO 16230
applies to electrical equipment and parts of the electrical equipment on such machines and includes
general requirements related to the protection and safety of operators, bystanders, and first responders.
This part of ISO 16230 deals with significant hazards, hazardous situations, and events, as listed in
Annex A, relevant to this agricultural machinery when used as intended and under the conditions of
misuse foreseeable by the manufacturer during normal operation and service.
This part of ISO 16230 is not applicable to the following:
— specific design elements of external interfaces (e.g. the interface between a tractor and implement);
— externally powered equipment (e.g. line powered equipment, equipment without on-board
power generation);
— purpose built forestry machines;
— stationary electrical generators.
This part of ISO 16230 is not applicable to machines which are manufactured before the date of its
publication.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 3864-1, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety
signs and safety markings
ISO 6469-3:2011, Electrically propelled road vehicles — Safety specifications — Part 3: Protection of
persons against electric shock
IEC 60204-1:2005 + AMD1:2008, Safety of machinery — Electrical equipment of machines — Part 1:
General requirements
IEC 60364-4-41, Low-voltage electrical installations — Part 4-41: Protection for safety — Protection
against electric shock
IEC 60664-1, Insulation coordination for equipment within low-voltage systems — Part 1: Principles,
IEC 61140:2009, Protection against electric shock — Common aspects for installation and equipment
© ISO 2015 – All rights reserved 1

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SIST EN ISO 16230-1:2015
ISO 16230-1:2015(E)

ECE R100, Protection against electric shock
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
barrier
part providing protection against direct contact (3.7) from any usual direction of access
3.2
basic insulation
insulation applied to live parts (3.15) for protection against direct contact (3.7) under fault-free conditions
Note 1 to entry: Basic insulation does not necessarily include isolations used exclusively for functional purposes.
3.3
basic protection
protection against direct contact (3.7) with live parts (3.15) under fault-free conditions
3.4
conductive part
part capable of conducting electric current
3.5
connector
assembly of contacts and housing which terminates conductors for the purpose of providing connection
and disconnection to a suitable mating connector
3.6
creepage distance
shortest distance along a surface of a solid insulating material between two conductive parts (3.4)
3.7
direct contact
contact of persons with live parts (3.15)
3.8
double insulation
insulation system comprising both basic insulation (3.2)and supplementary insul
...