Unfired pressure vessels - Part 4: Fabrication

This document specifies requirements for the manufacture of unfired pressure vessels and their parts, made of steels, including their connections to non-pressure parts. It specifies requirements for material traceability, manufacturing tolerances, welding requirements, production tests, forming requirements, heat treatment, repairs and finishing operations.

Unbefeuerte Druckbehälter - Teil 4: Herstellung

Récipients sous pression non soumis à la flamme - Partie 4: Fabrication

Neogrevane tlačne posode - 4. del: Proizvodnja - Dopolnilo A2

Ta dokument določa zahteve za izdelavo neogrevanih tlačnih posod in njihovih delov, narejenih iz jekla, vključno z njihovim priklopom na netlačne dele. Določa zahteve za sledljivost materiala, odstopanja pri izdelavi, zahteve za varjenje, proizvodne preskuse, zahteve za oblikovanje, toplotno obdelavo, popravila in zaključna dela.

General Information

Status
Withdrawn
Public Enquiry End Date
19-Jun-2012
Publication Date
08-Jun-2014
Withdrawal Date
29-Sep-2014
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
25-Sep-2014
Due Date
18-Oct-2014
Completion Date
30-Sep-2014

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SLOVENSKI STANDARD
SIST EN 13445-4:2009/A2:2014
01-julij-2014
1HRJUHYDQHWODþQHSRVRGHGHO3URL]YRGQMD'RSROQLOR$
Unfired pressure vessels - Part 4: Fabrication
Unbefeuerte Druckbehälter - Teil 4: Herstellung
Récipients sous pression non soumis à la flamme - Partie 4: Fabrication
Ta slovenski standard je istoveten z: EN 13445-4:2009/A2:2014
ICS:
23.020.30 7ODþQHSRVRGHSOLQVNH Pressure vessels, gas
MHNOHQNH cylinders
SIST EN 13445-4:2009/A2:2014 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 13445-4:2009/A2:2014

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SIST EN 13445-4:2009/A2:2014

EUROPEAN STANDARD
EN 13445-4:2009/A2

NORME EUROPÉENNE

EUROPÄISCHE NORM
April 2014
ICS 23.020.30
English Version
Unfired pressure vessels - Part 4: Fabrication
Récipients sous pression non soumis à la flamme - Partie 4: Unbefeuerte Druckbehälter - Teil 4: Herstellung
Fabrication
This amendment A2 modifies the European Standard EN 13445-4:2009; it was approved by CEN on 6 February 2014.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this
amendment into the relevant national standard without any alteration. Up-to-date lists and bibliographical references concerning such
national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This amendment exists in three official versions (English, French, German). A version in any other language made by translation under the
responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the
official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2014 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13445-4:2009/A2:2014 E
worldwide for CEN national Members.

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SIST EN 13445-4:2009/A2:2014
EN 13445-4:2009/A2:2014 (E)
Contents Page
Foreword .3
1 Modification of Clause 1 Scope .4
2 Update of Clause 2 Normative References .4
3 Modification to 7.3 .6
4 Modification to Clause 7 .7
5 Modification to Annexes .7
6 Modification to Annex ZA . 14


2

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SIST EN 13445-4:2009/A2:2014
EN 13445-4:2009/A2:2014 (E)
Foreword
This document (EN 13445-4:2009/A2:2014) has been prepared by Technical Committee CEN/TC 54 “Unfired
pressure vessels”, the secretariat of which is held by BSI.
This Amendment to the European Standard EN 13445-4:2009 shall be given the status of a national standard,
either by publication of an identical text or by endorsement, at the latest by October 2014, and conflicting
national standards shall be withdrawn at the latest by October 2014.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
This document includes the text of the amendment itself. The corrected pages of EN 13445-4:2009 will be
published in July 2014 as Issue 6 of the standard.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
3

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SIST EN 13445-4:2009/A2:2014
EN 13445-4:2009/A2:2014 (E)
1 Modification of Clause 1 Scope
Replace the scope with the following:
“This document specifies requirements for the manufacture of unfired pressure vessels and their parts, made
of steels, including their connections to non-pressure parts. It specifies requirements for material traceability,
manufacturing tolerances, welding requirements, requirements for permanent joints other than welding,
production tests, forming requirements, heat treatment, repairs and finishing operations.”
2 Update of Clause 2 Normative References
Replace Clause 2 with the following:
“2 Normative References
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
EN 287-1:2011, Qualification test of welders — Fusion welding — Part 1: Steels
EN 1321:1996, Destructive tests on welds in metallic materials — Macroscopic and microscopic examination
of welds
EN 10028-2:2009, Flat products made of steels for pressure purposes — Part 2: Non-alloy and alloy steels
with specified elevated temperature properties
EN 10028-3:2009, Flat products made of steels for pressure purposes — Part 3: Weldable fine grain steels,
normalized
EN 10028-4:2009, Flat products made of steels for pressure purposes — Part 4: Nickel alloy steels with
specified low temperature properties
EN 10216-1:2013, Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 1:
Non-alloy steel tubes with specified room temperature properties
EN 10216-2:2013, Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 2:
Non-alloy and alloy steel tubes with specified elevated temperature properties
EN 10216-3:2013, Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 3:
Alloy fine grain steel tubes
EN 10216-4:2013, Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 4:
Non-alloy and alloy steel tubes with specified low temperature properties
EN 10217-1:2002, EN 10217-1:2002/A1:2005, Welded steel tubes for pressure purposes — Technical
delivery conditions — Part 1: Non-alloy steel tubes with specified room temperature properties
EN 10217-2:2002, EN 10217-2:2002/A1:2005, Welded steel tubes for pressure purposes — Technical
delivery conditions — Part 2: Electric welded non-alloy and alloy steel tubes with specified elevated
temperature properties
EN 10217-3:2002, EN 10217-3:2002/A1:2005, Welded steel tubes for pressure purposes — Technical
delivery conditions — Part 3: Alloy fine grain steel tubes
4

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SIST EN 13445-4:2009/A2:2014
EN 13445-4:2009/A2:2014 (E)
EN 10217-4:2002, EN 10217-4:2002/A1:2005, Welded steel tubes for pressure purposes — Technical
delivery conditions — Part 4: Electric welded non-alloy and alloy steel tubes with specified low temperature
properties
EN 10217-5:2002, EN 10217-5:2002/A1:2005 Welded steel tubes for pressure purposes — Technical delivery
conditions — Part 5: Submerged arc welded non-alloy and alloy steel tubes with specified elevated
temperature properties
EN 10217-6:2002, EN 10217-6:2002/A1:2005, Welded steel tubes for pressure purposes — Technical
delivery conditions — Part 6: Submerged arc welded non-alloy and alloy steel tubes with specified low
temperature properties
EN 10222-2:1999, Steel forgings for pressure purposes — Part 2: Ferritic and martensitic steels with specified
elevated temperature properties
EN 10222-3:1998, Steel forgings for pressure purposes — Part 3: Nickel steels with specified low temperature
properties
EN 10222-4:1998/A1:2002, Steel forgings for pressure purposes — Part 4: Weldable fine grain steels with
high proof strength
EN 13134:2000, Brazing — Procedure approval
EN 13445-1:2009, (Issue 5), Unfired pressure vessels - Part 1: General
EN 13445-2:2009, (Issue 5), Unfired pressure vessels - Part 2: Materials
EN 13445-3:2009, (Issue 5), Unfired pressure vessels - Part 3: Design
EN 13445-5:2009, (Issue 5), Unfired pressure vessels - Part 5: Inspection and testing
EN 14276-1:2006+A1:2011, Pressure equipment for refrigerating systems and heat pumps — Part 1: Vessels
— General requirements
EN ISO 3834-2:2005, Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive
quality requirements (ISO 3834-2:2005)
EN ISO 3834-3:2005, Quality requirements for fusion welding of metallic materials - Part 3: Standard quality
requirements (ISO 3834-3:2005)
EN ISO 4136:2012, Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2012)
(ISO 4136:2012)
EN ISO 5173:2010, Destructive tests on welds in metallic materials - Bend tests (ISO 5173:2009)
EN ISO 5178:2011, Destructive tests on welds in metallic materials — Longitudinal tensile test on weld metal
in fusion welded joints (ISO 5178:2001)
EN ISO 9015-1:2011, Destructive tests on welds in metallic materials — Hardness testing — Part 1: Hardness
test on arc welded joints (ISO 9015-1:2001)
EN ISO 9016:2012, Destructive tests on welds in metallic materials — Impact tests — Test specimen location,
notch orientation and examination (ISO 9016:2012)
EN ISO 13585:2012, Brazing — Qualification test of brazers and brazing operators (ISO 13585:2012)
5

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SIST EN 13445-4:2009/A2:2014
EN 13445-4:2009/A2:2014 (E)
EN ISO 14732:2013, Welding personnel — Qualification testing of welding operators and weld setters for
mechanized and automatic welding of metallic materials (ISO 14732:2013)
EN ISO 15609-1:2004, Specification and qualification of welding procedures for metallic materials — Welding
procedure specification — Part 1: Arc welding (ISO 15609-1:2004)
EN ISO 15611:2003, Specification and qualification of welding procedures for metallic materials —
Qualification based on previous welding experience (ISO 15611:2003)
EN ISO 15612:2004, Specification and qualification of welding procedures for metallic materials —
Qualification by adoption of a standard welding procedure (ISO 15612:2004)
EN ISO 15613:2004, Specification and qualification of welding procedures for metallic materials —
Qualification based on pre-production welding test (ISO 15613:2004)
EN ISO 15614-1:2004, EN ISO 15614-1:2004/A1:2008, EN ISO 15614-1:2004/A2:2012 Specification and
qualification of welding procedures for metallic materials — Welding procedure test — Part 1: Arc and gas
welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004)

In addition, the corresponding normative references need to be updated in the standard text:
references to EN 1418:1997 in Clause 7.4 to be changed into EN ISO 14732:2013;
references to EN 287-1:2004 in Clause 7.4 to be changed into EN 287-1:2011;
references to EN 875:1995 in Table 8.3-2 into EN ISO 9016:2012;
references to EN 876:1995 in Clauses 7.3 and 8.4.3 and in Table 8.3-2 into EN ISO 5178:2011;
reference to EN 895:1995 in Table 8.3-2 into EN ISO 4136:2012;
reference to EN 910:1996 in Table 8.3-2 into EN ISO 5173:2010+A1:2011;
reference to EN 1043-1:1995 in Table 8.3-2 into EN ISO 9015-1:2011.
3 Modification to 7.3
In the heading and in the first sentence replace:
“WPAR”
by
“WPQR”.
6

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SIST EN 13445-4:2009/A2:2014
EN 13445-4:2009/A2:2014 (E)
4 Modification to Clause 7
Insert new subclause 7.10
7.10 Permanent joints other than welding
7.10.1 General
Where non-welded joints are made between metallic materials and/or non-metallic materials, procedures shall
be qualified, for all joints, in a manner similar to that used in qualifying welding procedures. Similarly,
operators shall be qualified for carrying out such procedures.
7.10.2 Mechanical roller expansion
Mechanical roller expansion procedures and expansion operator approvals shall be conducted in accordance
with Annex C of this European Standard. Other expanding processes, e.g. hydro-expanding and explosive
expanding, are not dealt with in Annex C (for such processes see 7.10.1). Where mechanical roller expansion
and welding are used in combination, Annex C applies if the mechanical strength of the joint is only assured
by the roller expansion process.
7.10.3 Brazing
For hand brazing and manual mechanical brazing, brazing procedures and brazer approvals shall be
conducted in accordance with EN 13134:2000 and EN ISO 13585:2012. The rules for fully automated furnace
brazing shall be in accordance with EN 14276-1:2006+A1:2011. Old approvals valid under the Directive
97/23/EC already before publication of this standard retain their validity.
5 Modification to Annexes
Insert new Annex C
Annex C
(normative)
Specification and approval of expansion procedures and operators
C.1 General
C.1.1 Introduction
This annex defines the requirements for the qualification and approval of mechanical roller expansion (RE)
procedures and operators.
The approval of expansion procedures is obtained by expansion procedure tests and for operators by
procedure test or production.
C.1.2
...

SLOVENSKI STANDARD
SIST EN 13445-4:2009/oprA2:2012
01-maj-2012
1HRJUHYDQHWODþQHSRVRGHGHO3URL]YRGQMD'RSROQLOR$
Unfired pressure vessels - Part 4: Fabrication
Unbefeuerte Druckbehälter - Teil 4: Herstellung
Récipients sous pression non soumis à la flamme - Partie 4: Fabrication
Ta slovenski standard je istoveten z: EN 13445-4:2009/prA2
ICS:
23.020.30 7ODþQHSRVRGHSOLQVNH Pressure vessels, gas
MHNOHQNH cylinders
SIST EN 13445-4:2009/oprA2:2012 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 13445-4:2009/oprA2:2012

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SIST EN 13445-4:2009/oprA2:2012


EUROPEAN STANDARD
DRAFT
EN 13445-4:2009
NORME EUROPÉENNE

EUROPÄISCHE NORM
prA2
March 2012
ICS 23.020.30
English Version
Unfired pressure vessels - Part 4: Fabrication
Récipients sous pression non soumis à la flamme - Partie Unbefeuerte Druckbehälter - Teil 4: Herstellung
4: Fabrication
This draft amendment is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 54.

This draft amendment A2, if approved, will modify the European Standard EN 13445-4:2009. If this draft becomes an amendment, CEN
members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment
into the relevant national standard without any alteration.

This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has
the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2012 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13445-4:2009/prA2:2012: E
worldwide for CEN national Members.

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SIST EN 13445-4:2009/oprA2:2012
EN 13445-4:2009/prA2:2012 (E)
Contents Page
Foreword .3
1 New Clause 7.10 .4
2 New Annex C .5


2

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SIST EN 13445-4:2009/oprA2:2012
EN 13445-4:2009/prA2:2012 (E)
Foreword
This document (EN 13445-4:2009/prA2:2012) has been prepared by Technical Committee CEN/TC 54
“Unfired pressure vessels”, the secretariat of which is held by BSI.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
3

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SIST EN 13445-4:2009/oprA2:2012
EN 13445-4:2009/prA2:2012 (E)
1 New Clause 7.10
7.10 Permanent Joints Other than Welding
7.10.1 General
Where non-welded joints are made between metallic materials and/or non-metallic materials, procedures shall
be established in a manner similar to that used in establishing welding procedures, and these procedures
shall be followed for all joints. Similarly, operators shall be qualified in such procedures, and only qualified
personnel shall then carry out these procedures.
7.10.2 Scope
Specific joint procedures like brazing and mechanical roller expansion are dealt with in this chapter.
Mechanical roller expansion procedures and expansion operator approvals shall be conducted in accordance
with Annex C of this standard. The other expanding procedures (hydroexpanding, explosive expanding.) are
not dealt with. In case of joining combining roller expanding and welding, this Annex applies only if the
mechanical strength is ensured only by the roller expanding.
For hand brazing and manual mechanical brazing, brazing procedures and brazer approvals shall be
conducted in accordance with EN 13134 and prEN ISO 13585. The rules for fully automated furnace brazing
shall be in accordance with EN 14276-1. Old approvals valid under the Pressure Equipment Directive already
before publication of this standard retain their validity.
4

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SIST EN 13445-4:2009/oprA2:2012
EN 13445-4:2009/prA2:2012 (E)

2 New Annex C

Annex C
(normative)

Specification and approval of expansion procedures and operators
C.1 General
This annex defines general rules for the specification and approval of expansion procedures and operators
using expansion by mechanical rolling.
The approval of expansion procedures is obtained by expansion procedure tests and for operators by
procedure test or production.

C.1.1 Responsibility
The manufacturer of pressure equipment is responsible for the expansion performed in the organisation and
shall conduct the test required in this annex to qualify the expansion procedures and the performances of the
expansion operators who apply these procedures.
The manufacturer shall maintain a record of the process qualification and for expansion operators’
performance qualification.

C.1.2 Specification of expansion procedures
The purpose of the Expansion Procedure Specification (EPS) is to determine that the expansion proposed is
capable of providing the required properties for its intended application.
The expansion test shall be adequately planned prior to production; the planning shall provide EPS’s for all
expansion joints. An EPS shall be classified as a pre-EPS until approved in accordance with the rules of this
annex.
The manufacturer may, in addition to the EPS, prepare detailed work instructions etc. to be used during the
actual production. Work instructions are not mandatory and are the responsibility of the manufacturer.
If prepared, work instructions shall:
5

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SIST EN 13445-4:2009/oprA2:2012
EN 13445-4:2009/prA2:2012 (E)
– be prepared on the basis of an EPS;
– define values for the expansion process to be used by the operators for all essential variables under
control of operator.
The EPS shall give details of how the expansion operation is to be performed and shall contain all relevant
information of the expansion work.

C.1.3 Technical content of expansion procedure specification (EPS)
The parameters contained inside the expansion procedure specification are classified into categories (see
Table C.1):
– essential variable: a variable in which a change may affect the mechanical properties of the expanded joint
and may require a requalification according to C.4;
– non-essential variable: a variable in which a change may be made without a requalification.
The recorder parameters shall be those which are monitored during the expansion of the test sample.
The EPS shall contain at least – and when applicable – the following information:
a) identification of the manufacturer;
b) identification of workshops or sites where the EPS is applicable;
c) identification of EPS;
d) reference to Expansion Procedure Approval Record or other documents as required;
e) following material details:
1) identification of material range of tube sheet an
...

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