oSIST prEN ISO 4254-18:2020

Agricultural machinery - Safety - Part 18: Loader wagons and forage transport wagons (ISO/DIS 4254-18:2019)

This part of ISO 4254, intended to be used together with ISO 4254-1, specifies the safety requirements
and their verification for the design and construction of trailed loader wagons and forage transport
wagons and silage and forage body works for carrier vehicles, where the discharge is done at the rear
of the machine and which is intended for the use by only one person (operator). In addition, it specifies
the type of information on safe working practices including residual risks to be provided by the
manufacturer.

Landmaschinen - Sicherheit - Teil 18: Ladewagen und Häckseltransportwagen (ISO/DIS 4254-18:2019)

Dieses Dokument, das zusammen mit ISO 4254 1 anzuwenden ist, legt die Sicherheitsanforderungen und ihre Verifizierung für die Gestaltung und Konstruktion von
- gezogenen Ladewagen,
- gezogenen Häckseltransportwagen,
- Silage- und Häckselaufbau zur Montage an einem Trägerfahrzeug,
- Anhängern mit Abschiebeeinrichtung, Leisten oder Schubboden,
für den Gebrauch durch nur eine Person (Bediener) fest. Zusätzlich legt das Dokument fest, welche Informationen zum sicheren Betrieb (einschließlich Restgefahren) vom Hersteller zur Verfügung zu stellen sind.
Dieses Dokument ist nicht anwendbar auf:
- selbstfahrende Ladewagen und selbstfahrende Häckseltransportwagen,
- Anhänger mit Kippaufbau, im Gleichgewicht gehalten oder aufgesattelt für die Anwendung in der Landwirtschaft.
Wenn Anforderungen dieses Dokuments von den Anforderungen in ISO 4254 1 abweichen, haben die Anforderungen dieser Norm Vorrang gegenüber den Anforderungen von ISO 4254 1 für Maschinen, die nach den Bestimmungen dieser Norm konzipiert und gebaut worden sind.
Dieses Dokument behandelt gemeinsam mit ISO 4254 1 alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse von Ladewagen und Häckseltransportwagen, wenn sie wie beabsichtigt und unter den Bedingungen der vom Hersteller vernünftigerweise vorhersehbaren Fehlanwendung verwendet werden (siehe Anhang A). Es gilt nicht für Gefährdungen durch die Anwesenheit anderer Personen als dem Bediener und Gefährdungen in Verbindung mit beweglichen Teilen des Antriebs, mit Ausnahme von Festigkeitsanforderungen an trennende Schutzeinrichtungen und Barrieren.
Dieses Dokument gilt nicht für Ladewagen und Häckseltransportwagen, die vor dem Datum der Veröffentlichung dieses Dokuments hergestellt wurden.

Matériel agricole - Sécurité - Partie 18: Titre manque (ISO/DIS 4254-18:2019)

Kmetijski stroji - Varnost - 18. del: Nakladalniki in stroji za prevoz krme (ISO/DIS 4254-18:2019)

General Information

• Status: Not Published
• Public Enquiry End Date: 26-Feb-2020
• ICS: 65.060.01 - Agricultural machines and equipment in general
• Technical Committee: IMKG - Machinery for agriculture and forestry
• Current Stage: 4020 - Public enquire (PE) (Adopted Project)
• Start Date: 12-Dec-2019
• Due Date: 30-Apr-2020
• Completion Date: 25-Feb-2020
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: prEN ISO 4254-18 - Agricultural machinery - Safety - Part 18: Loader wagons and forage transport wagons (ISO/DIS 4254-18:2019)

Standards Content (Sample)

SLOVENSKI STANDARD
oSIST prEN ISO 4254-18:2020
01-februar-2020
Kmetijski stroji - Varnost - 18. del: Nakladalniki in stroji za prevoz krme (ISO/DIS
4254-18:2019)
Agricultural machinery - Safety - Part 18: Loader wagons and forage transport wagons
(ISO/DIS 4254-18:2019)
Landmaschinen - Sicherheit - Teil 18: Ladewagen und Häckseltransportwagen (ISO/DIS
4254-18:2019)
Matériel agricole - Sécurité - Partie 18: Titre manque (ISO/DIS 4254-18:2019)
Ta slovenski standard je istoveten z: prEN ISO 4254-18
ICS:
65.060.01 Kmetijski stroji in oprema na Agricultural machines and
splošno equipment in general
oSIST prEN ISO 4254-18:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 4254-18:2020

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oSIST prEN ISO 4254-18:2020
DRAFT INTERNATIONAL STANDARD
ISO/DIS 4254-18
ISO/TC 23/SC 7 Secretariat: UNI
Voting begins on: Voting terminates on:
2019-12-05 2020-02-27
Agricultural machinery — Safety —
Part 18:
Forage loader wagons and forage transport wagons
ICS: 65.060.01
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 4254-18:2019(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2019

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oSIST prEN ISO 4254-18:2020
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COPYRIGHT PROTECTED DOCUMENT
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.iso.org
Published in Switzerland
ii © ISO 2019 – All rights reserved

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Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Safety requirements and/or protective/risk reduction measures for all machines .3
4.1 General . 3
4.2 Controls . 3
4.2.1 General. 3
4.2.2 Manual controls . 4
4.2.3 Remote controls (with cables or cableless) . 4
4.3 Stability in parking position . 4
4.4 Articulated drawbar . 4
4.5 Pick-up Device . 6
4.6 Feeding elements and cutting devices . 9
4.7 Conveyor .11
4.7.1 Conveyor with slats .11
4.7.2 Conveyor belts.16
4.8 Other discharge elements (i.e. push-off wagon) .16
4.8.1 General.16
4.8.2 Moving path of the push-off device.17
4.9 Access to loading space .18
4.10 Boarding means .19
4.11 Discharging .19
4.11.1 Dosage cylinders .19
4.11.2 Cross conveyor belt .20
4.12 Opening and closing of the rear discharge gate . .20
4.12.1 General.20
4.12.2 Opening .20
4.12.3 Closing . .20
4.13 Scissors gate body und loading space cover .22
4.13.1 Crushing and shearing points .22
4.13.2 Hydraulically operated scissors gate body .22
4.13.3 Mechanically operated scissors gate body .22
4.14 Mechanical power transmission .23
4.15 Silage and forage body works intended to be affixed to a carrier vehicle .23
5 Verification of safety requirements or protective measures .23
6 Information for use .23
6.1 Operator's manual .23
6.1.1 General.23
6.1.2 All machines .24
6.1.3 Push-off wagons .25
6.2 Marking .25
6.2.1 General.25
6.2.2 Safety signs .25
6.2.3 Instructional signs .25
6.3 Warning and instructions .26
Annex A (informative) List of significant hazards.27
Annex B (normative) Visibility .32
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Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC amended by Directive 2009/127/EC
aimed to be covered .33
Bibliography .35
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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www .iso .org/
iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 23, Tractors and machinery for agriculture
and forestry, Subcommittee SC 7, Equipment for havesting and coservation.
A list of all parts in the ISO 4254 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.
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Introduction
The structure of safety standards in the field of machinery is as follows:
a) type-A standards (basic standards) giving basic concepts, principles for design, and general aspects
that can be applied to machinery;
b) type-B standards (generic safety standards) dealing with one or more safety aspects or one or
more types of safeguards that can be used across a wide range of machinery:
— type-B1 standards on particular safety aspects (e.g. safety distances, surface temperature, noise);
— type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure-
sensitive devices, guards);
c) type-C standards (machinery safety standards) dealing with detailed safety requirements for a
particular machine or group of machines.
This document is a type-C standard as stated in ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the Scope of this part of ISO 4254. These hazards are specific to mounted,
semi-mounted and trailed bale wrappers for bales of agricultural harvesting products, including
wrappers which are combined or integrated with pick-up balers.
Significant hazards that are common to all the agricultural machines (self-propelled ride-on, mounted,
semi-mounted and trailed) are dealt with in ISO 4254-1.
When requirements of this type-C standard are different from those which are stated in type-A or
type-B standards the requirements of this type-C standard take precedence over the requirements of
the other standards for machines that have been designed and built according to the provisions of this
type-C standard.
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oSIST prEN ISO 4254-18:2020
DRAFT INTERNATIONAL STANDARD ISO/DIS 4254-18:2019(E)
Agricultural machinery — Safety —
Part 18:
Forage loader wagons and forage transport wagons
1 Scope
This document, intended to be used together with ISO 4254-1, specifies the safety requirements and
their verification for the design and construction of
— trailed loader wagons,
— trailed forage transport wagons,
— silage and forage body intended to be affixed to a carrier vehicle,
— trailers with a load push/push-off device, slats or alternating moving floor
which is intended for the use by only one person (operator). In addition, it specifies the type of
information on safe working practices including residual risks to be provided by the manufacturer.
This document is not applicable to:
— self-propelled loader wagons and self-propelled forage transport wagons,
— trailers with a tipping body, balanced or semi-mounted, used in agriculture.
When requirements of this document are different from those which are stated in ISO 4254-1, the
requirements of this standard take precedence over the requirements of ISO 4254-1 for machines that
have been designed and built according to the requirements of this standard.
This document, taken together with ISO 4254-1, deals with all the significant hazards, hazardous
situations and events relevant to loader wagons and forage transport wagons, when they are used as
intended and under the conditions of misuse that are reasonably foreseeable by the manufacturer (see
Annex A). It is not applicable to hazards by presence of other persons than the operator and hazards
related to noise and moving parts of the power transmission, excluding strength requirements for
guards and barriers.
This document is not applicable to loader wagons and forage transport wagons manufactured before
the date of publication of this document.
2 Normative references
The following referenced documents are indispensable for the application of this European Standard.
For dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
ISO 3600, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment —
Operator's manuals — Content and format
ISO 4254-1:2013, Agricultural machinery — Safety — Part 1: General requirements
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper
and lower limbs
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ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment —
Safety signs and hazard pictorials — General principles
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 4254-1 and ISO 12100 and the
following apply.
3.1
forage loader wagon
machine for automatically load, transport and unload of chopped crops by means of a pick-up device
Note 1 to entry: Unloading is done by power-driven distribution devices which are integrated in the machine
(for example conveyor) and can be done without or with powered distribution devices (for example dosage or
distributor cylinders, cross conveyor belt).
3.1.1
dual-purpose wagon
forage loader wagon which additionally fulfils the characteristics of a forage transport wagon
3.2
forage transport wagon
machine for transport and unloading of chopped crop which is filled from outside the machine
Note 1 to entry: Unloading is done by power-driven distribution devices which are integrated in the machine (for
example conveyor, retractable floor, movable bulkhead) and can be done without or with powered distribution
devices (for example dosage or distributor cylinders, cross conveyor belt).
3.2.1
push-off wagon
forage transport wagon, where the unloading is done by means of power-driven distribution devices
which are integrated in the machine (moving floor with bulkhead)
Note 1 to entry: Unloading can be performed without or with powered distribution devices (for example dosage
or distributor cylinders, cross belt conveyor).
3.3
pick-up
device for gathering a crop from a windrow and conveying the cut crop into the wagon
3.6
articulated drawbar
adjustable device to change the ground clearance at the front of trailed machines
3.7
conveyor
powered device consisting of two or more chains and connected conveyor slats for the purpose of
conveying the shredded crop to the loading platform
3.8
moving floor with bulkhead (push-off device)
hydraulically movable unit for push-off wagons which is horizontally movable from the front end of the
loading space to the rear unloading edge
3.9
dosage / distributer cylinders
powered tools for the purpose of equal distribution of chopped crop
3.10
side door / door / hood
access for operator to the loading space for maintenance and inspection
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3.11
tailgate
moveable device at the rear of the machine which serves as the rear limit of the load body and which
can be opened to unload the machine
3.12
entry point
precise location at which the conveyor chain engages with the drive sprocket(s)
3.13
nip point
precise location at which the conveyor slats pass by fixed parts of the machine
3.14
reverse operation of the conveyor
temporary movement of the conveyor opposite the direction of the work
3.15
cross-belt conveyer
powered conveying device for unloading of harvested crops perpendicular to the direction of travel of
the machine
3.16
scissors gate body
foldable load body for the purpose of extension of the loading volume
3.17
feeding elements
devices between the pick-up and the loading space that transfer the material from the pick-up to the
bale chamber (for example, stuffer, rotor)
Note 1 to entry: These devices can convey the material towards the centre of the machine (for example, auger).
4 Safety requirements and/or protective/risk reduction measures for all
machines
4.1 General
Machinery shall comply with the safety requirements and/or protective/risk reduction measures of
this clause.
In addition, the machine shall be designed in accordance with the principles of ISO 12100:2010, clause
4, for hazards relevant, but not significant, which are not dealt with by this part of ISO 4254.
The compliance with the safety requirements and / or protective/risk reduction measures shall be
verified in accordance with clause 5.
Unless otherwise specified in this part of ISO 4254, the machine shall comply with the requirements of
ISO 4254-1 and with Tables 1,3, 4 and 6 of ISO 13857:2008.
4.2 Controls
4.2.1 General
The operator shall be unable to reach controls when inside the loading space.
The control(s) shall be located so that it is not possible for the operator to reach unguarded moving
working tools when actuating the control(s). This requirement is deemed to be fulfilled when the
distance between the controls and each unguarded moving working tool during operation is ≥ 850 mm.
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Controls for machines where actuation from the driver's seat is required, shall be designed so that the
operator can reach them for example by means of adjustable position of the controls or possibility of
installation inside the tractor.
These requirements have to be verified by measurement and inspection.
4.2.2 Manual controls
For manual controls the requirements of 4.5 and 6.1 of ISO 4254-1:2013 apply.
In addition,
— unintentional activation of manual controls shall be avoided by design, location or other means;
— the distance between manual controls and hazardous zones of the machine shall exceed 850 mm. If
for the knife sharpening device, the distance of minimum 850 mm cannot be fulfilled, the actuation
of the controls shall be by 2 hands and the controls shall be of hold-to-run type.
4.2.3 Remote controls (with cables or cableless)
Note Proposals expected during next enquiry.
4.3 Stability in parking position
For the stability in parking position, the requirements under 6.2.1 of ISO 4254-1:2013 apply.
Safe means shall be provided to prevent the machine from rolling away when parked.
4.4 Articulated drawbar
Crushing and shearing points in the area of the move parts of the articulated drawbar shall be protected.
Protection can be achieved by:
— safety distances complying with the requirements of ISO 13857:2008, Tables 1, 3, 4 and 6 as
appropriate; or
— in any position of the traversable stroke of the articulated drawbar it has to be met:
— a safety distance of either ≤ 8 mm or ≥ 25 mm between moving and fixed parts;
— an angle α of ≥ 30º or a safety distance of ≥ 25 mm for parts shearing against one another (see
figures 1, 2 and 3).
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Key
1 Ball-type coupling device
2 Drawbar
3 Angle of yaw limiter
4 Hydraulic hose retainer
5 Connection point drawbar – frame (pivot point)
6 Articulated drawbar cylinder
7 Vehicle body
Figure 1 — Articulated drawbar in lowered position
Key
1 Articulated drawbar 4 Vehicle frame
2 Articulated drawbar cylinder 5 Shearing point
3 Connection bolt articulated drawbar – frame 6 Crushing point
(pivot point)
Figure 2 — Cylinder of articulated drawbar in extended position
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Dimensions in Millimetres
Key
1 Articulated drawbar
2 Connection bolt articulated drawbar – frame (pivot point)
3 Vehicle body
Figure 3 — Articulated drawbar – Top view
The articulated drawbar shall be protected against unintentional activation according to 4.11 of
ISO 4254-1:2013 in order to avoid lowering of the vehicle i.e. at maintenance work.
4.5 Pick-up Device
4.5.1 Protection against inadvertent contact with the pick-up device shall be provided by parts of the
machine, guards, barriers or a combination of these. The position of parts which may be adjustable
shall always remain within the limits specified in 4.5.2. The projection on a horizontal plane of these
protective devices shall be continuous.
4.5.2 When the pick-up device is in the working position as defined in the operator's manual, these
barriers shall be positioned as follows:
— the front barrier in a horizontal distance of at least 230 mm in front of the most forward point of the
tine path an in a height h > 500 mm above the ground (see Figure 4a). If the height h is ≤ 500 mm, a
distance of at least 100 mm has to be kept (see Figure 4b). The front barrier is not required if a part
of the machine fulfils this function (i.e. deflector plate, role with reels);
— a minimum of 150 mm of the lateral barrier from the sides of the tine path at a maximum height
above the ground of 500 mm (see Figure 4). The lateral barrier is not required if a part of the machine
fulfils this function (i.e. contact wheel, see Figure 6) or if the tine path is totally covered by a part of
the machine when viewed from the side, as defined and shown in Figure 5.
4.5.3 When the pick-up device is in the working position, side guards, if fitted, shall be located in
accordance with Figure 5.
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Dimensions in Millimetres
a)
b)
Key
1 Front barrier
2 Lateral barrier
3 Tine path
Figure 4 — Protection of pick-up device by a combination of barriers
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Dimensions in Millimetres
Key
1 Guard or fixed part of the machine
2 Barrier
3 Tine path
NOTE This figure illustrates an example of protective devices complying with 4.5.2.
Figure 5 — Lateral guarding of the pick-up device by a combination of barriers and fixed guards
or parts of the machine
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a) side view
b) front view
Figure 6 — Lateral guarding of pick-up device by combination of barriers and lateral guide wheels
4.6 Feeding elements and cutting devices
4.6.1 Crushing and shearing points located at a distance of less than 230 mm from the outer
...