Joint fillers and sealants - Part 1: Specifications for hot applied sealants

This document specifies requirements for hot-applied normal and fuel resistant joint sealants for use in roads, airfields and other concrete pavements. The specification also applies to hot-applied normal joint sealants in bituminous surfacing and between bituminous surfacing and concrete pavements.

Fugeneinlagen und Fugenmassen - Teil 1: Anforderungen an heißverarbeitbare Fugenmassen

Produits de scellement de joints - Partie 1 : Spécification pour produits de scellement appliqués a chaud

Le présent document européen spécifie les exigences relatives aux produits de scellement courants et aux produits de scellement résistants aux hydrocarbures, appliqués a chaud dans les joints pour routes, pistes aéroportuaires et autres chaussées en béton. Ces spécifications s'appliquent également aux produits de scellement de joints courants, appliqués a chaud dans et entre les revetements hydrocarbonés et les chaussées en béton.

Polnilne in tesnilne mase za stike – 1. del: Specifikacije za tesnilne mase, ki se vgrajujejo po vročem postopku

General Information

Status
Published
Publication Date
31-Dec-2004
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Jan-2005
Due Date
01-Jan-2005
Completion Date
01-Jan-2005

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EN 14188-1:2005
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Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Fugeneinlagen und Fugenmassen - Teil 1: Anforderungen an heißverarbeitbare FugenmassenProduits de scellement de joints - Partie 1 : Spécification pour produits de scellement appliqués a chaudJoint fillers and sealants - Part 1: Specifications for hot applied sealants93.080.20Materiali za gradnjo cestRoad construction materials91.100.50Veziva. Tesnilni materialiBinders. Sealing materialsICS:Ta slovenski standard je istoveten z:EN 14188-1:2004SIST EN 14188-1:2005en01-januar-2005SIST EN 14188-1:2005SLOVENSKI
STANDARD



SIST EN 14188-1:2005



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 14188-1September 2004ICS 93.080.20 English versionJoint fillers and sealants - Part 1: Specifications for hot appliedsealantsProduits de scellement de joints - Partie 1 : Spécificationpour produits de scellement appliqués à chaudFugeneinlagen und Fugenmassen - Teil 1: Anforderungenan heißverarbeitbare FugenmassenThis European Standard was approved by CEN on 9 July 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2004 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14188-1:2004: ESIST EN 14188-1:2005



EN 14188-1:2004 (E) 2 Contents Page Foreword.3 1 Scope.4 2 Normative references.4 3 Terms and definitions.5 4 Classification and specification.5 4.1 Joint sealant.5 4.2 Primer.6 5 Requirements.6 5.1 Shelf life.6 5.2 Compliance to requirements after safe heating temperature.6 5.3 Softening point.6 5.4 Density.6 5.5 Cone penetration.6 5.6 Penetration and recovery at +25 °C (resilience).6 5.7 Heat stability.7 5.8 Flow resistance.7 5.9 Resistance to fuel immersion (solubility).7 5.10 Compatibility with asphalt pavements.7 5.11 Bonding strength.7 5.12 Cohesion.7 5.13 Dangerous substances.7 6 Evaluation of conformity.10 6.1 General.10 6.2 Type Testing.10 6.2.1 Initial Type Testing (ITT).10 6.2.2 Further Type Testing.10 6.3 Factory Production Control (FPC).10 6.3.1 General.10 6.3.2 Frequency of testing.10 6.3.3 Equipment.11 6.3.4 Raw materials and components.11 6.3.5 Design process.11 6.3.6 Non-conforming products.11 7 Marking, labelling and packaging.11 7.1 General.11 7.2 Hot applied joint sealant.12 7.3 Primer.12 7.4 Containers.12 Annex A (normative)
Initial Type Testing and frequencies of testing for Factory Production Control.13 Annex B (informative)
Example of a product data sheet.14 B.1 General information.14 Annex ZA (informative)
Clauses of this European Standard addressing essential requirements or other provisions of EU Directives.16 ZA.1 Scope and relevant characteristics.16 ZA.2 Procedure(s) for attestation of conformity.17 ZA.2.1 Systems of attestation of conformity.17 ZA.2.2 EC Certificate and declaration of conformity.18 ZA.3 CE marking and labelling.18 Bibliography.20 SIST EN 14188-1:2005



EN 14188-1:2004 (E) 3 Foreword This document (EN 14188-1:2004) has been prepared by Technical Committee CEN/TC 227 “Road materials”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2005, and conflicting national standards shall be withdrawn at the latest by March 2005. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. This document is one of a series of standards as listed below: EN 14188-1, Joint fillers and sealants — Part 1: Specifications for hot applied sealants. prEN 14188-2, Joint fillers and sealants - Part 2: Specifications for cold applied sealants prEN 14188-3, Joint fillers and sealants - Part 3: Specification for preformed joint seals According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 14188-1:2005



EN 14188-1:2004 (E) 4 1 Scope This document specifies requirements for hot-applied normal and fuel resistant joint sealants to be used in roads, airfields and other trafficked areas. The specification also applies to hot-applied normal joint sealants in bituminous surfacing and between bituminous surfacing and concrete pavements. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
EN 1427, Bitumen and bituminous binders — Determination of softening point — Ring and Ball method. EN 13880-1, Hot applied joint sealants — Part 1:Test methods for the determination of density at 25 °C. EN 13880-2, Hot applied joint sealants — Part 2: Test methods for the determination of cone penetration at 25 °C. EN 13880-3, Hot applied joint sealants — Part 3: Test methods for the determination of penetration and recovery (resilience). EN 13880-4, Hot applied joint sealants — Part 4: Test method for the determination of heat resistance - Change in penetration value EN 13880-5, Hot applied joint sealants — Part 5: Test methods for the determination of flow resistance. EN 13880-6, Hot applied joint sealants — Part 6: Test methods for the preparation of samples for testing. EN 13880-7, Hot applied joint sealants — Part 7: Function testing of joint sealants. EN 13880-8, Hot applied joint sealants — Part 8: Test method for the determination of the change in weight of fuel resistant joint sealants after fuel immersion. EN 13880-9, Hot applied joint sealants — Part 9: Test method for the determination of compatibility with asphalt pavements. EN 13880-10, Hot applied joint sealants — Part 10: Test method for the determination of adhesion and cohesion following continuous extension and compression. EN 13880-13, Hot applied joint sealants — Part 13: Test method for the determination of the discontinuous extension (adherence test). SIST EN 14188-1:2005



EN 14188-1:2004 (E) 5 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 joint vertical discontinuity between the adjacent faces of slabs in the concrete layer of a pavement or between an adjacent bituminous layer and a pavement, formed for the purpose of providing some movement capability 3.2 joint filler strip of compressible heat-resistant material used to fill a joint space 3.3 joint sealant material that, when applied in a uniform state to a joint, seals it by adhering to appropriate surfaces within the joint to prevent the ingress of water and deleterious substances 3.4 primer surface coating applied to the faces of the joint before placing the sealant in order to ensure its adhesion 3.5 hot applied sealant thermoplastic or thermosetting material which is heated up to the recommended pouring temperature prior to placement in the joint slot 3.6 pouring temperature temperature to which the sealant is heated for the stated length of time as recommended by the manufacturer 3.7 safe heating temperature maximum temperature as recommended by the manufacturer to which the sealant can be heated for a period of 6 h 3.8 manufacturer´s limiting value (MLV) manufacturer’s stated minimum or maximum value to be met during testing according to the requirements of this European Standard 3.9 manufacturer´s declared value (MDV) value declared by the manufacturer accompanied by a declared tolerance 3.10 cold climate area areas in which the temperature can go below –25 °C and the opening of the joint can exceed 35 % 4 Classification and specification 4.1 Joint sealant Hot applied joint sealants shall be one of the types given in Table 1. SIST EN 14188-1:2005



EN 14188-1:2004 (E) 6 Table 1 — Types of hot applied joint sealants Material Type Elastic – high extension N1 Normal – low extension N2 High extension fuel-resistant F1 Low extension fuel-resistant F2
4.2 Primer Where a primer is recommended by the manufacturer of the joint sealant, the manufacturer’s directions for its use shall be followed. Where a primer is part of the system recommended by the manufacturer, then specimens prepared for the appropriate performance tests shall include a primer. The manufacturer shall always specify whether a primer is required or not. 5 Requirements 5.1 Shelf life When stored in the original unopened containers and within the temperature range and expiry date recommended by the manufacturer, the sealant and primer (if required) shall be capable of being heated and applied to the joint and shall conform to this standard. 5.2 Compliance to requirements after safe heating temperature When heated to the safe heating temperature for a period of 6 h ± 15 min, the sealant shall conform to all requirements of this standard. 5.3 Softening point The softening point shall be determined in accordance with EN 1427 and the result shall conform to the relevant value given in Table 2, line 2. 5.4 Density The density shall be determined in accordance with EN 13880-1 and the result shall conform to the manufacturer’s declared values as defined in Table 2, line 3. 5.5 Cone penetration The cone penetration shall be determined in accordance with EN 13880-2 and the result shall conform to the values given in Table 2, line 4. 5.6 Penetration and recovery at +25 °C (resilience) The penetration and recovery shall be determined in accordance with EN 13880-3 and the results shall conform to the values given in Table 2, line 5. SIST EN 14188-1:2005



EN 14188-1:2004 (E) 7 5.7 Heat stability The heat stability shall be determined in accordance with EN 13880-4 and the results shall conform to the values in Table 2, line 6. 5.8 Flow resistance The flow resistance shall be determined in accordance with EN 13880-5 and the results shall conform to the values given in Table 2, line 7. 5.9 Resistance to fuel immersion (solubility) The resistance to fuel immersion shall be determined in accordance with EN 13880-8 and the result shall conform to the relevant values in Table 2, line 8. 5.10 Compatibility with asphalt pavements The compatibility of hot applied sealants type N1 and type N2 with asphalt pavements shall be determined in accordance with EN 13880-9 and the result shall conform to the requirements in Table 2, line 9. 5.11 Bonding strength
The bonding strength shall be determined in accordance with EN 13880-13 and the results shall conform to the relevant values in Table 2, line 10. 5.12 Cohesion
The cohesion shall be determined in accordance with EN 13880-10 and the results shall conform to the relevant values in Table 2, line 11.1. For cold climate areas: The cohesion shall be determined in accordance with EN 13880-7 and the results shall conform to the relevant values in Table 2, line 11.2. 5.13 Dangerous substances. The manufacturer shall ensure that there are no emissions of any substances hazardous to health or the environment in excess of the legally permitted level in the member state of destination. SIST EN 14188-1:2005



EN 14188-1:2004 (E) 8 Table 2 — Requirements and test methods for hot applied sealants Column 1 2 3 4 5 6 Type of hot applied sealant not fuel resistant fuel resistant Line Material properties N1 N2 F1 F2 Test
method 1 Preparation of samples for testing and perceptible properties Homogenous in accordance with manufacturer’s declaration EN 13880-6 2 Softening point, ring and ball, in °C ≥85 ≥85 ≥85 ≥75 EN 1427 3 Density at +25 °C, in Mg/m3 In accordance with manufacturer’s declaration EN 13880-1 4 Cone penetration at +25 °C, 5 s, 150 g, in 0,1 mm 40 to 130 40 to 100 40 to 130 40 to 100 EN 13880-2 5 Penetration and recovery (resilience) at +25 °C, 75 g ball, 5 s, in % ≥60 ≤60 ≥60 ≤60 EN 13880-3 6 Heat stability/ change in penetration value at +70 °C/168 h
6.1 cone penetration, in 0,1 mm 40 to 130 40 to 100 40 to 130 40 to 100 6.2 penetration and recovery (resilience), in % ≥60 ≤60 ≥60 ≤60 EN 13880-4 7 Flow resistance, initial and heat degradation at +60 °C, 5 h, 75° angle, in mm ≤2 ≤3 ≤5 ≤10 EN 13880-5 8 Resistance to fuel immersion (solubility)
8.1 +35 °C, 24 h/change in mass, % – – – ≤2 8.2 +50 °C, 24 h/
...

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