SIST EN ISO 13628-11:2008

Petroleum and natural gas industries - Design and operation of subsea production systems - Part 11: Flexible pipe systems for subsea and marine applications (ISO 13628-11:2007)

This part of ISO 13628 provides guidelines for the design, analysis, manufacture, testing, installation and operation of flexible pipes and flexible pipe systems for onshore, subsea and marine applications. This part of ISO 13628 supplements ISO 13628-2 and ISO 13628-10, which specify minimum requirements for the design, material selection, manufacture, testing, marking and packaging of unbonded and bonded flexible pipe, respectively. This part of ISO 13628 applies to flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. Both bonded and unbonded pipe types are covered. In addition, this part of ISO 13628 applies to flexible pipe systems, including ancillary components. The applications covered by this part of ISO 13628 are sweet- and sour-service production, including export and injection applications. This part of ISO 13628 applies to both static and dynamic flexible pipe systems used as flowlines, risers and jumpers. This part of ISO 13628 does cover, in general terms, the use of flexible pipes for offshore loading systems.

Erdöl- und Erdgasindustrie - Auslegung und Betrieb von Unterwasser-Produktionssystemen - Teil 11: Flexible Rohrleitungssysteme für Unterwasser- und meerestechnische Anwendung (ISO 13628-11:2007)

Industries du pétrole et du gaz naturel - Conception et exploitation des systèmes de production immergés - Partie 11: Systèmes de canalisations flexibles pour applications sous-marines et en milieu marin (ISO 13628-11:2007)

L'ISO 13628-11:2007 fournit des lignes directrices pour la conception, l'analyse, la fabrication, les essais, la pose et l'exploitation des canalisations flexibles et des systèmes de canalisations flexibles pour les applications terrestres, sous-marines et en milieu marin. L'ISO 13628-11:2007 vient en complément de l'ISO 13628-2 et de l'ISO 13628-10 qui spécifient respectivement les exigences minimales relatives à la conception, au choix des matériaux, à la fabrication, aux essais, au marquage et au conditionnement des canalisations flexibles non collées et composites.
L'ISO 13628-11:2007 s'applique aux ensembles de canalisations flexibles constitués de tronçons de corps de canalisations flexibles munis de pièces d'extrémité fixées aux deux extrémités. Les canalisations composites et les canalisations non collées sont couvertes. En outre, l'ISO 13628-11:2007 s'applique aux systèmes de canalisations flexibles, y compris les composants auxiliaires.
Les applications couvertes par l'ISO 13628-11:2007 sont la production de fluides non corrosifs et corrosifs, y compris les applications d'exportation et d'injection. L'ISO 13628-11:2007 s'applique aux systèmes de canalisations flexibles statiques et dynamiques utilisés comme goulottes, colonnes montantes et tuyaux de raccordement.
L'ISO 13628-11:2007 couvre, en termes généraux, l'utilisation de canalisations flexibles pour les systèmes de chargement en mer.
L'ISO 13628-11:2007 ne couvre pas les canalisations flexibles destinées à être utilisées dans les lignes de duse et dans les conduites d'injection ou dans les ombilicaux et dans les lignes de commande.

Industrija za predelavo nafte in zemeljskega plina - Načrtovanje in delovanje podvodnih proizvodnih sistemov - 11. del: Gibki cevni sistemi za podvodno in pomorsko uporabo (ISO 13628-11:2007)

General Information

• Status: Published
• Publication Date: 13-Jul-2008
• ICS: 75.180.10 - Exploratory, drilling and extraction equipment
• Technical Committee: I13 - Imaginarni 13
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 18-Jun-2008
• Due Date: 23-Aug-2008
• Completion Date: 14-Jul-2008
• Ref Project: EN ISO 13628-11:2008 - Petroleum and natural gas industries - Design and operation of subsea production systems - Part 11: Flexible pipe systems for subsea and marine applications (ISO 13628-11:2007)

Relations

• Corrected By: SIST EN ISO 13628-11:2008/AC:2009 - Petroleum and natural gas industries - Design and operation of subsea production systems - Part 11: Flexible pipe systems for subsea and marine applications (ISO 13628-11:2007/Cor 1:2008)
• Effective Date: 03-Nov-2011
• Corrected By: SIST EN ISO 13628-11:2008/AC:2009 - Petroleum and natural gas industries - Design and operation of subsea production systems - Part 11: Flexible pipe systems for subsea and marine applications (ISO 13628-11:2007/Cor 1:2008)
• Effective Date: 01-Jul-2009

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Erdöl- und Erdgasindustrie - Auslegung und Betrieb von Unterwasser-Produktionssystemen - Teil 11: Flexible Rohrleitungssysteme für Unterwasser- und meerestechnische Anwendung
(ISO 13628-11:2007)Industries du pétrole et du gaz naturel - Conception et exploitation des systèmes de production immergés - Partie 11: Systèmes de canalisations flexibles pour applications sous-marines et en milieu marin (ISO 13628-11:2007)Petroleum and natural gas industries - Design and operation of subsea production systems - Part 11: Flexible pipe systems for subsea and marine applications (ISO 13628-11:2007)75.180.10Oprema za raziskovanje in odkopavanjeExploratory and extraction equipmentICS:Ta slovenski standard je istoveten z:EN ISO 13628-11:2008SIST EN ISO 13628-11:2008en01-september-2008SIST EN ISO 13628-11:2008SLOVENSKI
STANDARD







EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN ISO 13628-11June 2008ICS 75.180.10 English VersionPetroleum and natural gas industries - Design and operation ofsubsea production systems - Part 11: Flexible pipe systems forsubsea and marine applications (ISO 13628-11:2007)Industries du pétrole et du gaz naturel - Conception etexploitation des systèmes de production immergés - Partie11: Systèmes de canalisations flexibles pour applicationssous-marines et en milieu marin (ISO 13628-11:2007)Erdöl- und Erdgasindustrie - Auslegung und Betrieb vonUnterwasser-Produktionssystemen - Teil 11: FlexibleRohrleitungssysteme für Unterwasser- undmeerestechnische Anwendung
(ISO 13628-11:2007)This European Standard was approved by CEN on 16 May 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2008 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 13628-11:2008: E



EN ISO 13628-11:2008 (E) 2 Contents Page Foreword.3



EN ISO 13628-11:2008 (E) 3 Foreword The text of ISO 13628-11:2007 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 13628-11:2008 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2008, and conflicting national standards shall be withdrawn at the latest by December 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 13628-11:2007 has been approved by CEN as a EN ISO 13628-11:2008 without any modification.







Reference numberISO 13628-11:2007(E)© ISO 2007
INTERNATIONAL STANDARD ISO13628-11First edition2007-09-15Petroleum and natural gas industries — Design and operation of subsea production systems — Part 11: Flexible pipe systems for subsea and marine applications Industries du pétrole et du gaz naturel —Conception et exploitation des systèmes de production immergés — Partie 11: Systèmes de canalisations flexibles pour applications sous-marines et en milieu marin



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ISO 13628-11:2007(E) © ISO 2007 – All rights reserved iiiContents Page Foreword.v Introduction.vi 1 Scope.1 2 Normative references.1 3 Terms, abbreviated terms, definitions and symbols.2 3.1 Terms and definitions.2 3.2 Symbols and abbreviated terms.4 4 System, pipe, and component description.6 4.1 Introduction.6 4.2 Flexible pipe systems.8 4.3 Flexible pipe description.15 4.4 Ancillary components.24 5 Pipe design considerations.35 5.1 General.35 5.2 Design overview.35 5.3 Failure modes.40 5.4 Design criteria.43 5.5 Load cases.50 6 Materials.55 6.1 Scope.55 6.2 Materials — Unbonded pipe.55 6.3 Materials — Bonded pipe.60 6.4 Alternative materials.64 6.5 Polymer/elastomer test procedures.66 6.6 Metallic-material test requirements.69 7 System design considerations.72 7.1 General.72 7.2 General system requirements.72 7.3 Flowline design requirements.75 7.4 Riser design requirements.79 7.5 Ancillary components.82 7.6 System interfaces.86 8 Analysis considerations.87 8.1 Introduction.87 8.2 Analysis techniques.87 8.3 Loads.96 8.4 Global-response evaluation.99 9 Prototype testing.103 9.1 General.103 9.2 Design programmes.104 9.3 Classification of prototype tests.104 9.4 Test requirements.105 9.5 Test protocol.109 9.6 Procedures — Standard prototype tests.111 9.7 Procedures — Special prototype tests.116 10 Manufacturing.130 10.1 General.130



ISO 13628-11:2007(E) iv © ISO 2007 – All rights reserved 10.2 Manufacturing — Unbonded pipe.130 10.3 Manufacturing — Bonded pipe.135 10.4 Marking.137 10.5 Storage.140 11 Handling, transportation, and installation.141 11.1 General.141 11.2 Handling.141 11.3 Transportation.143 11.4 Installation.144 11.5 Pre-commissioning and commissioning.157 12 Retrieval and reuse.161 12.1 General.161 12.2 Retrieval.161 12.3 Reuse.163 13 Integrity and condition monitoring.167 13.1 General.167 13.2 General philosophy.167 13.3 Failure modes and potential pipe defects.168 13.4 Monitoring methods.169 13.5 Recommendations.171 Annex A (normative)
Flexible-pipe high-temperature end-fitting qualification test protocol —Volatile-content polymers.184 Annex B (normative)
Polyvinylidene fluoride (PVDF) coupon crude-oil exposure-test procedure.194 Annex C (normative)
Flexible-pipe high-temperature end-fitting qualification test procedures: Low-volatile-content polymers.197 Annex D (normative)
Polymer coupon crude-oil exposure-test procedure.207 Bibliography.210



ISO 13628-11:2007(E) © ISO 2007 – All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-11 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. This first edition of ISO 13628-11 cancels and replaces ISO 10420:1994, which has been technically revised. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries — Design and operation of subsea production systems: ⎯ Part 1: General requirements and recommendations ⎯ Part 2: Unbonded flexible pipe systems for subsea and marine applications ⎯ Part 3: Through flowline (TFL) systems ⎯ Part 4: Subsea wellhead and tree equipment ⎯ Part 5: Subsea umbilicals ⎯ Part 6: Subsea production control systems ⎯ Part 7: Completion/workover riser systems ⎯ Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems ⎯ Part 9: Remotely Operated Tool (ROT) intervention systems ⎯ Part 10: Specification for bonded flexible pipe ⎯ Part 11: Flexible pipe systems for subsea and marine applications A part 12 dealing with dynamic production risers, a part 13 dealing with remotely operated tools and interfaces on subsea production systems and a part 15 dealing with subsea structures and manifolds are under preparation.



ISO 13628-11:2007(E) vi © ISO 2007 – All rights reserved Introduction This part of ISO 13628 is based on API RP 17B and on matching ISO procedures and API procedures. This ISO standard has been technically updated and revised to cater for the needs of the international oil and natural gas industries. This part of ISO 13628 provides information complementary to ISO 13628-2 and ISO 13628-10. Users of this International Standard should be aware that further or differing requirements can be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details.



INTERNATIONAL STANDARD ISO 13628-11:2007(E) © ISO 2007 – All rights reserved 1Petroleum and natural gas industries — Design and operation of subsea production systems — Part 11: Flexible pipe systems for subsea and marine applications 1 Scope This part of ISO 13628 provides guidelines for the design, analysis, manufacture, testing, installation and operation of flexible pipes and flexible pipe systems for onshore, subsea and marine applications. This part of ISO 13628 supplements ISO 13628-2 and ISO 13628-10, which specify minimum requirements for the design, material selection, manufacture, testing, marking and packaging of unbonded and bonded flexible pipe, respectively. This part of ISO 13628 applies to flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. Both bonded and unbonded pipe types are covered. In addition, this part of ISO 13628 applies to flexible pipe systems, including ancillary components. The applications covered by this part of ISO 13628 are sweet- and sour-service production, including export and injection applications. This part of ISO 13628 applies to both static and dynamic flexible pipe systems used as flowlines, risers and jumpers. This part of ISO 13628 does cover, in general terms, the use of flexible pipes for offshore loading systems. NOTE Refer also to Reference [30] for offshore loading systems. This part of ISO 13628 does not cover flexible pipes for use in choke and kill lines or umbilical and control lines. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 13628-2:2006, Petroleum and natural gas industries — Design and operation of subsea production systems — Part 2: Unbonded flexible pipe systems for subsea and marine applications ISO 13628-3:2000, Petroleum and natural gas industries — Design and operation of subsea production systems — Part 3: Through flowline (TFL) systems ISO 13628-10:2005, Petroleum and natural gas industries — Design and operation of subsea production systems — Part 10: Specification for bonded flexible pipe NACE TM0177, Laboratory testing of metals for resistance to sulfide stress cracking and stress corrosion cracking in H2S environments



ISO 13628-11:2007(E) 2 © ISO 2007 – All rights reserved 3 Terms, abbreviated terms, definitions and symbols For the purposes of this document, the following terms, definitions, symbols and abbreviated terms apply. 3.1 Terms and definitions 3.1.1 annulus space between two concentric plastic sheaths of an unbonded flexible pipe cross-section 3.1.2 Arrhenius plot log-linear scale used to plot service life against the inverse of temperature for some polymer materials 3.1.3 basket device used for storage and transport of flexible pipe NOTE All pipes are laid freely into the basket. 3.1.4 bird-caging buckling of the tensile-armour wires, usually caused by extreme axial compression, which results in significant radial deformation 3.1.5 buoyancy module buoys used in significant numbers at discrete points over a section of riser to achieve wave-shape riser configurations NOTE See 4.4.6. 3.1.6 carousel device used for storage and transport of very long lengths of flexible pipe and which rotates about a vertical axis NOTE Pipe is wound under tension around the centre hub. 3.1.7 Chinese fingers woven steel wire or fabric sleeve that can be installed over a flexible pipe and drawn tight to grip it for support or applying tension to the pipe 3.1.8 end fitting termination in a flexible pipe 3.1.9 flexible pipe system fluid conveyance system for which the flexible pipe(s) is/are the primary component and which includes ancillary components attached directly or indirectly to the pipe 3.1.10 free-hanging catenary riser configuration that spans the water column in a catenary shape modified by the bending stiffness of the riser NOTE See Figure 4.



ISO 13628-11:2007(E) © ISO 2007 – All rights reserved 33.1.11 integrated service umbilical ISU™1) structure in which the inner core is a standard flexible pipe construction NOTE 1 Umbilical components are wound around the core pipe and covered with a protective outer sheath (see 4.3.6). NOTE 2 ISU is a trademark of Coflexip Stena Offshore. 3.1.12 lazy wave free-hanging catenary modified by a section with distributed buoyancy modules NOTE See Figure 4. 3.1.13 lazy-S free-hanging catenary modified by a section with concentrated buoyancy modules NOTE See Figure 4. 3.1.14 multibore multiple flexible pipes or umbilicals contained in a single construction with an outer sheath extruded over the bundle NOTE See 4.3.7. 3.1.15 multiple configuration riser system with more than one riser connected at a mid-depth location 3.1.16 ovalization out-of-roundness of the pipe, calculated as follows: maxminmaxminDDDD−+ where Dmax and Dmin are maximum and minimum pipe outside diameter, respectively. 3.1.17 piggy back attachment of two parallel and adjacent independent pipes, rigid or flexible, over a significant length 3.1.18 prototype test test to establish or verify a principal performance characteristic for a particular pipe design, which may be a new or established design 3.1.19 rapid decompression sudden depressurization of a system during which gas in the pipe expands rapidly and can cause blistering or collapse of the internal pressure sheath or other gas-saturated layers
1) ISU™ is an example of a suitable product available commercially. This information is given for the convenience of users of this part of ISO 13628 and does not constitute an endorsement by ISO of this product.



ISO 13628-11:2007(E) 4 © ISO 2007 – All rights reserved 3.1.20 reel large-diameter structure used for storage of long lengths of flexible pipe, which rotates about a horizontal axis 3.1.21 riser base structure positioned on the seabed, used to provide a structural and pressure-tight connection between a flexible riser and a flowline NOTE 1 See 4.4.8. NOTE 2 It may be a PLET or a PLEM. 3.1.22 riser hang-off structure for supporting a riser at the connection to a platform EXAMPLE Jacket, semi-sub, tanker, etc. 3.1.23 steep wave lazy wave with a touchdown point fixed to the seabed NOTE See Figure 4. 3.1.24 steep-S lazy-S with a touchdown point fixed to the seabed NOTE See Figure 4. 3.1.25 subsea buoy concentrated buoyancy system NOTE This system generally consists of steel or syntactic foam tanks, as used in S-type riser configurations (4.4.5). See also buoyancy module (3.1.4). 3.1.26 tensioner mechanical device used to support or apply tension to a pipe during installation 3.1.27 umbilical bundle of helically or sinusoidally wound small-diameter chemical, hydraulic, and electrical conductors for power and control systems 3.2 Symbols and abbreviated terms The following symbols and abbreviated terms are used in this document. CPE chlorinated polyethylene CR polychloroprene DA dynamic application DBS dibutyl sebacate DOF degrees of freedom



ISO 13628-11:2007(E) © ISO 2007 – All rights reserved 5EPDM ethylene propylenediene monomer rubber FAT factory acceptance test FPS floating production system FPSO floating production storage and offloading HDPE high density polyethylene HIC hydrogen-induced cracking HNBR hydrogenated nitrile rubber ID inside diameter ISU integrated service umbilical MBR minimum bend radius MDPE medium density polyethylene MWL mean water level NBR nitrile butadiene rubber NR natural rubber OD outer diameter PA polyamide PE polyethylene PP polypropylene PLEM pipeline end manifold PU polyurethane PVC polyvinyl chloride PVDF polyvinylidene fluoride REF riser end fitting ROV remotely operated vehicle SA static application SBR storage bend radius SSC sulfide stress cracking TFL through flowline UV ultraviolet



ISO 13628-11:2007(E) 6 © ISO 2007 – All rights reserved VIV vortex-induced vibration XLPE cross-linked polyethylene Cd hydrodynamic drag coefficient Cm hydrodynamic inertia coefficient Dmax maximum pipe outside diameter Dmin minimum pipe outside diameter σu material ultimate stress σy material yield stress 4 System, pipe, and component description 4.1 Introduction 4.1.1 General Clause 4 provides a general overview of flexible pipe systems, pipe cross-section designs and ancillary components. In addition, Clause 4 gives an overview of all aspects of flexible pipe technology and identifies the clauses and subclauses of this part of ISO 13628 and of ISO 13628-2:2006 and ISO 13628-10:2005 to be consulted for relevant issues. In general, flexible pipe is a custom-built product that can be designed and manufactured in a variety of methods. It is not the intent of this par
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