Standard Practice for Calibrating Thin Heat Flux Transducers

SIGNIFICANCE AND USE
4.1 The use of heat flux transducers on building envelope components provides the user with a means for performing in-situ heat flux measurements. Accurate translation of the heat flux transducer output requires a complete understanding of the factors affecting its output, and a standardized method for determining the heat flux transducer sensitivity for the application of interest.  
4.2 The sensitivity of the heat flux transducer is determined primarily by the sensor construction and temperature of operation and the details of the application, including geometry, material characteristics, and environmental factors.Note 1—Practice C1046 includes an excellent description of heat flux transducer construction.  
4.3 The presence of a heat flux transducer is likely to alter the heat flux that is being measured. To determine the heat flow that would occur in the absence of the transducer, it is necessary to either:  
4.3.1 Ensure that the installation is adequately guarded (1).3  
4.3.2 Adjust the results based on a detailed model or numerical analysis. Such analysis is beyond the scope of this practice, but details can be found in (2-6).  
4.3.3 Use the empirically measured heat flux transducer sensitivity measured under conditions that adequately simulate the conditions of use in the final application.  
4.4 There are several methods for determining the sensitivity of heat flux transducers, including Test Methods C177, C518, C1114, and C1363. The selection of the appropriate procedure will depend on the required accuracy and the physical limitations of available equipment.  
4.5 This practice describes techniques to establish uniform heat flow normal to the heat flux transducer for the determination of the heat flux transducer sensitivity.  
4.6 The method of heat flux transducer application must be adequately simulated or duplicated when experimentally determining the heat flux transducer sensitivity. The two most widely used application techniques are to su...
SCOPE
1.1 This practice, in conjunction with Test Method C177, C518, C1114, or C1363, establishes an experimental procedure for determining the sensitivity of heat flux transducers that are relatively thin.  
1.1.1 For the purpose of this standard, the thickness of the heat flux transducer shall be less than 30 % of the narrowest planar dimension of the heat flux transducer.  
1.2 This practice discusses a method for determining the sensitivity of a heat flux transducer to one-dimensional heat flow normal to the surface and for determining the sensitivity of a heat flux transducer for an installed application.  
1.3 This practice should be used in conjunction with Practice C1046 when performing in-situ measurements of heat flux on opaque building components.  
1.4 This practice is not intended to determine the sensitivity of heat flux transducers that are components of heat flow meter apparatus, as in Test Method C518.  
1.5 This practice is not intended to determine the sensitivity of heat flux transducers used for in-situ industrial applications that are covered in Practice C1041.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Publication Date
31-Aug-2012
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ASTM C1130-07(2012) - Standard Practice for Calibrating Thin Heat Flux Transducers
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: C1130 − 07 (Reapproved 2012)
Standard Practice for
Calibrating Thin Heat Flux Transducers
This standard is issued under the fixed designation C1130; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope the Guarded-Hot-Plate Apparatus
C518 Test Method for Steady-State Thermal Transmission
1.1 This practice, in conjunction with Test Method C177,
Properties by Means of the Heat Flow Meter Apparatus
C518, C1114,or C1363, establishes an experimental procedure
C1041 Practice for In-Situ Measurements of Heat Flux in
for determining the sensitivity of heat flux transducers that are
Industrial Thermal Insulation Using Heat Flux Transduc-
relatively thin.
ers
1.1.1 For the purpose of this standard, the thickness of the
C1044 Practice for Using a Guarded-Hot-PlateApparatus or
heat flux transducer shall be less than 30 % of the narrowest
Thin-Heater Apparatus in the Single-Sided Mode
planar dimension of the heat flux transducer.
C1046 Practice for In-Situ Measurement of Heat Flux and
1.2 This practice discusses a method for determining the
Temperature on Building Envelope Components
sensitivity of a heat flux transducer to one-dimensional heat
C1114 Test Method for Steady-State Thermal Transmission
flow normal to the surface and for determining the sensitivity
Properties by Means of the Thin-Heater Apparatus
of a heat flux transducer for an installed application.
C1155 Practice for Determining Thermal Resistance of
Building Envelope Components from the In-Situ Data
1.3 This practice should be used in conjunction with Prac-
tice C1046 when performing in-situ measurements of heat flux C1363 Test Method for Thermal Performance of Building
Materials and Envelope Assemblies by Means of a Hot
on opaque building components.
Box Apparatus
1.4 This practice is not intended to determine the sensitivity
of heat flux transducers that are components of heat flow meter
3. Terminology
apparatus, as in Test Method C518.
3.1 Definitions—For definitions of terms relating to thermal
1.5 This practice is not intended to determine the sensitivity
insulating materials, see Terminology C168.
of heat flux transducers used for in-situ industrial applications
3.2 Definitions of Terms Specific to This Standard:
that are covered in Practice C1041.
3.2.1 mask—material (or materials) having the same, or
1.6 This standard does not purport to address all of the
nearly the same, thermal properties and thickness surrounding
safety concerns, if any, associated with its use. It is the
the heat flux transducer thereby promoting one-dimensional
responsibility of the user of this standard to establish appro-
heat flow through the heat flux transducer.
priate safety and health practices and determine the applica-
3.2.2 sensitivity—theratiooftheelectricaloutputoftheheat
bility of regulatory limitations prior to use.
flux transducer to the heat flux passing through the device
when measured under steady-state heat flow.
2. Referenced Documents
3.2.3 test stack—a layer or a series of layers of material put
2.1 ASTM Standards:
together to comprise a test sample (for example, a roof system
C168 Terminology Relating to Thermal Insulation
containing a membrane, an insulation, and a roof deck).
C177 Test Method for Steady-State Heat Flux Measure-
2 2
ments and Thermal Transmission Properties by Means of 3.3 Symbols: R = thermal resistance, m ·K/W (h·ft ·F /Btu)
2 2
q = heat flux, W/m (Btu⁄h·ft )
Q = heat flux expected in application,
expected
2 2
This practice is under the jurisdiction of ASTM Committee C16 on Thermal
W/m (Btu⁄h·ft )
Insulation and is the direct responsibility of Subcommittee C16.30 on Thermal
E = measured output voltage, V
Measurement.
2 2
S = sensitivity, V/(W/m ) (V⁄(Btu⁄hr·ft ))
Current edition approved Sept. 1, 2012. Published November 2012. Originally
∆T = temperature difference, K (°F)
approved in 1989. Last previous edition approved in 2007 as C1130 – 07. DOI:
10.1520/C1130-07R12.
R = thermal resistance of a layer in the test stack,
layer
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 2 2
m ·K/W (h·ft ·F /Btu)
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
T = temperature, K (°F)
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. u = combined standard uncertainty
c
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C1130 − 07 (2012)
u = standard uncertainty of the regression coefficients 5.1.2 When bringing the heat flux transducer voltage leads
u = standard uncertainty for replicate measurements out of the test instrument, take care to avoid air gaps in the
u = standard uncertainty for the measurement mask or between the sample stack and the test instrument. Fill
ε = error term airgapswithaconformablematerial,suchastoothpaste,caulk,
or putty, or cover with tape.
4. Significance and Use
NOTE3—Theheatfluxtransducersdonotneedtobephysicallyadhered
4.1 The use of heat flux transducers on building envelope
to the mask or embedding material but should fit well enough to assure
good thermal contact. If needed, apply thermally conductive gel to one or
components provides the user with a means for performing
both faces of the heat flux transducer to improve the thermal contact.
in-situ heat flux measurements.Accurate translation of the heat
Materialcompatibilitymustbeconsideredintheselectionofanysuchgel.
fluxtransduceroutputrequiresacompleteunderstandingofthe
5.1.3 Place a temperature sensor on or near the heat flux
factors affecting its output, and a standardized method for
transducer. Connect temperature sensor(s) applied to the heat
determining the heat flux transducer sensitivity for the appli-
flux transducer to a readout device.
cation of interest.
5.1.4 When compressible insulation is included in the test
4.2 The sensitivity of the heat flux transducer is determined
stack, manually control the distance between the hot and cold
primarily by the sensor construction and temperature of opera-
apparatus surfaces.
tion and the details of the application, including geometry,
5.1.5 The heat flux transducer(s) must be located within the
material characteristics, and environmental factors.
metered area of the apparatus. In a hot box apparatus, mount
NOTE 1—Practice C1046 includes an excellent description of heat flux
the heat flux transducers in the central portion of the metered
transducer construction.
area of the test panel.
4.3 The presence of a heat flux transducer is likely to alter
theheatfluxthatisbeingmeasured.Todeterminetheheatflow 5.2 Three separate test stack preparations are discussed to
that would occur in the absence of the transducer, it is determine appropriately: the one-dimensional sensitivity, the
necessary to either: sensitivity for embedded configurations, and the sensitivity for
4.3.1 Ensure that the installation is adequately guarded (1). surface-mounted configurations.
4.3.2 Adjust the results based on a detailed model or
5.3 One-Dimensional Sensitivity—The heat flux transducer
numerical analysis. Such analysis is beyond the scope of this
shall be embedded in a test stack and surrounded with a mask,
practice, but details can be found in (2-6).
as shown in Fig. 1.
4.3.3 Use the empirically measured heat flux transducer
5.3.1 The test stack shall consist of a sandwich of the heat
sensitivity measured under conditions that adequately simulate
flux transducer/masking layer between two layers of a com-
the conditions of use in the final application.
pressible homogeneous material, such as high-density fibrous
4.4 There are several methods for determining the sensitiv- glass insulation board, to assure good thermal contact between
ity of heat flux transducers, including Test Methods C177,
the plates of the tester and the heat flux transducer/masking
C518, C1114, and C1363. The selection of the appropriate layer.
procedure will depend on the required accuracy and the
5.3.2 The mask must have the same thickness and thermal
physical limitations of available equipment.
resistance as the heat flux transducer.
5.3.3 The mask or embedding material should be signifi-
4.5 This practice describes techniques to establish uniform
cantly larger than the metering area of the test equipment and
heat flow normal to the heat flux transducer for the determi-
ideally be the same size as the plates of the apparatus.
nation of the heat flux transducer sensitivity.
5.3.4 To measure the sensitivity of multiple small heat flux
4.6 The method of heat flux transducer application must be
transducers, the heat flux transducer/mask layer shown in Fig.
adequately simulated or duplicated when experimentally deter-
1 is replaced with a layer containing an arrangement of
mining the heat flux transducer sensitivity. The two most
transducers located within the metered area of the apparatus as
widely used application techniques are to surface-mount the
illustrated in Fig. 2.
heat flux transducer or to embed the heat flux transducer in the
5.4 Sensitivity, Embedded Configuration—Place the heat
insulation system.
NOTE 2—The difference between the sensitivity under uniform normal flux transducer, in a fashion identical to its end use application,
heat flow versus that for the surface-mounted or embedded configurations
in a test stack duplicating the building construction to be
has been demonstrated using multiple mathematical techniques (7-9).
evaluated. An example of a test stack, for the case where the
heat flux transducer is to be embedded in gypsum wallboard
5. Specimen Preparation
facing an insulated wall cavity, is shown in Fig. 3.
5.1 Specimen Preparation for All Cases:
5.5 Sensitivity, Surface-Mounted Configuration—Apply the
5.1.1 Check the electrical continuity of the heat flux trans-
heat flux transducer in a manner identical to that of actual use
ducer. Connect the heat flux transducer voltage leads to the
as specified in Practice C1046. Important considerations for
auxiliary measurement equipment (for example, voltmeter)
surfacemountingincludethermalcontactbetweentheheatflux
having a resolution of 6 2 µV or better.
transducerandthesurfaceandmatchingoftheemittanceofthe
heat flux transducer and test construction.An example of a test
arrangement, for the case where the heat flux transducer is to
The boldface numbers in parentheses refer to the references at the end of this
standard. be surface-mounted, is shown in Fig. 4.
C1130 − 07 (2012)
FIG. 1 Example of a Test Stack Used to Measure Heat Flux Transducer Sensitivity, Side View
NOTE 1—Some apparatus metering areas are round.
FIG. 2 Top View of the Heat Flux Transducer/Mask Layer Within the Test Stack for the Case Where Multiple Small Heat Flux Transduc-
ers are Evaluated Simultaneously
NOTE 4—In many cases, several surface-mounted heat flux transducers
the heat flux through the heat flux transducer.Apparatuses that
will be used at one time and can be analyzed for sensitivity simultane-
typically require two samples should be operated in the
ously.
single-sided mode in conformance with Practice C1044.
6. Procedure
6.2 Vary the hot- and cold-surface plates of the test instru-
ment to produce the range of heat fluxes and mean tempera-
6.1 Use a guarded-hot-plate, heat flow meter, hot box, or
thin-heater apparatus. Follow Test Method C177, C518, tures according to the guidance found in Appendix X1 and
C1363,or C1114, including test stack conditioning, to measure Appendix X2.
C1130 − 07 (2012)
FIG. 3 Example of Test Stack Emulating an Embedded Position Within an Insulated Wall Cavity, Side View
NOTE 1—Drawing not to scale, heat flux transducer size exaggerated relative to hot box dimensions.
FIG. 4 Example of a Test Stack for a Surface-Mounted Heat Flux Transducer
C1130 − 07 (2012)
6.2.1 Forsurface-mountedheatfluxtransducerstestedusing 8.1.3 The test stack composition, including the location of
Test Method C1363, also control the convection and radiation theheatfluxtransducer,thematerialusedtomaskorembedthe
conditions to match the expected application. heat flux transducer, and any additional layers of material used
in the assembly.
6.3 Care shall be taken to perform these tests at heat fluxes
NOTE 7—A diagram of the test stack is suggested.
that are large enough to limit errors due to the readout
electronics and that are similar to the anticipated levels of heat 8.1.4 The temperatures of the heat flux transducer and
flux in the end-use experiment. surface plates.
8.1.5 The heat flux transducer sensitivity and/or calibration
6.4 Ensure that the test stack has reached a steady state
factor. When multiple data points are available, provide corre-
condition before taking data, including the voltage output from
lations and R values.
the heat flux transducer leads. This may require a longer
8.1.6 If known, provide the apparatus clamping pressure.
settling time than is typical for these test methods.
NOTE 5—Theoretically, the output of the heat flux transducer is zero 9. Precision and Bias
when there is no heat flux through the transducer. Eq 1 and 2 are based
9.1 Precision data from one laboratory using Test Method
upon this assumption. For a more rigorous check of heat flux transducer
C177 are given in Table 1 for two sizes of heat flux transducers
response, the user is referred to Appendix X1 which requires that the user
having coplanar copper-constantan thermoelectric junctions in
flip the heat flux transducer over and repeat the test at the same
temperature conditions. A simpler approach that has been used to check
a glass-fiber reinforced epoxy substrate. The repeatability
this assumption is to enclose the heat flux transducer within heavy
standard deviations were determined by pooling replicate data
insulation and place the heat flux transducer and insulation within a
and weighting with their respective degrees of freedoms (10).
temperature-stable environment for 24 h before checking that the output
voltage is indeed zero under conditions of no heat flux.
9.2 Bias—No information can be presented on the bias of
the procedure in Practice C1130 for calibrating thin heat flux
7. Calculation
transducers because no transducer having an accepted refer-
ence value is available.
7.1 For a single-point calibration, use the measured heat
9.3 After the heat flux transducers are calibrated, they are
flux, q, and voltage, E to calculate the sensitivity, depending
used to measure heat flux in a
...

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