ASTM D7416-09
(Practice)Standard Practice for Analysis of In-Service Lubricants Using a Particular Five-Part (Dielectric Permittivity, Time-Resolved Dielectric Permittivity with Switching Magnetic Fields, Laser Particle Counter, Microscopic Debris Analysis, and Orbital Viscome
Standard Practice for Analysis of In-Service Lubricants Using a Particular Five-Part (Dielectric Permittivity, Time-Resolved Dielectric Permittivity with Switching Magnetic Fields, Laser Particle Counter, Microscopic Debris Analysis, and Orbital Viscome
SIGNIFICANCE AND USE
In-plant Oil Analysis—The particular five-part integrated tester practice is primarily used by plant maintenance personnel desiring to perform on-site analysis of as-received and in-service lubricating oils.
Detect Common Lubrication Problems—The software application interprets data from integration of multiple sensing technologies to detect common lubrication problems from inadvertent mixing of dissimilar lubricant viscosity grades and from particulate or moisture contamination. The redundant views of ferrous particulates (sensor 2), all particulates larger than 4-μm (sensor 3), and all solid particulates larger than filter patch pore size (patch maker) provides screening for oil wetted mechanical system failure mechanisms from incipient to catastrophic stages.
Supported by Off-Site Lab Analysis—The particular five-part integrated tester is normally used in conjunction with an off-site laboratory when exploring the particular nature of an alarming oil sample. An off-site laboratory should be consulted for appropriate additional tests.
SCOPE
1.1 This practice covers procedures for analysis of in-service lubricant samples using a particular five-part (dielectric permittivity, time-resolved dielectric permittivity with switching magnetic fields, laser particle counter, microscopic debris analysis, and orbital viscometer) integrated tester to assess machine wear, lubrication system contamination, and lubricant dielectric permittivity and viscosity. Analyzed results trigger recommended follow-on actions which might include conducting more precise standard measurements at a laboratory. Wear status, contamination status, and lubricant dielectric permittivity and viscosity status are derived quantitatively from multiple parameters measured.
1.2 This practice is suitable for testing incoming and in-service lubricating oils in viscosity grades 32 mm2/s at 40°C to 680 mm2/s at 40°C having petroleum or synthetic base stock. This practice is intended to be used for testing in-service lubricant samples collected from pumps, electric motors, compressors, turbines, engines, transmissions, gearboxes, crushers, pulverizers, presses, hydraulics and similar machinery applications. This practice addresses operation and standardization to ensure repeatable results.
1.3 This practice is not intended for use with crude oils.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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Designation: D7416 − 09
StandardPractice for
Analysis of In-Service Lubricants Using a Particular Five-
Part (Dielectric Permittivity, Time-Resolved Dielectric
Permittivity with Switching Magnetic Fields, Laser Particle
Counter, Microscopic Debris Analysis, and Orbital
1
Viscometer) Integrated Tester
This standard is issued under the fixed designation D7416; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 This practice covers procedures for analysis of in- 2.1 ASTM Standards:
servicelubricantsamplesusingaparticularfive-part(dielectric D341Practice for Viscosity-Temperature Charts for Liquid
permittivity, time-resolved dielectric permittivity with switch- Petroleum Products
ing magnetic fields, laser particle counter, microscopic debris D445Test Method for Kinematic Viscosity of Transparent
analysis, and orbital viscometer) integrated tester to assess andOpaqueLiquids(andCalculationofDynamicViscos-
machine wear, lubrication system contamination, and lubricant ity)
dielectric permittivity and viscosity. Analyzed results trigger D924Test Method for Dissipation Factor (or Power Factor)
recommendedfollow-onactionswhichmightincludeconduct- and Relative Permittivity (Dielectric Constant) of Electri-
ing more precise standard measurements at a laboratory. Wear cal Insulating Liquids
status, contamination status, and lubricant dielectric permittiv- D1298Test Method for Density, Relative Density, or API
ityandviscositystatusarederivedquantitativelyfrommultiple Gravity of Crude Petroleum and Liquid Petroleum Prod-
parameters measured. ucts by Hydrometer Method
D4057Practice for Manual Sampling of Petroleum and
1.2 This practice is suitable for testing incoming and in-
2
Petroleum Products
servicelubricatingoilsinviscositygrades32mm /sat40°Cto
2 D4177Practice for Automatic Sampling of Petroleum and
680 mm /s at 40°C having petroleum or synthetic base stock.
Petroleum Products
This practice is intended to be used for testing in-service
E617Specification for Laboratory Weights and Precision
lubricant samples collected from pumps, electric motors,
Mass Standards
compressors, turbines, engines, transmissions, gearboxes,
E1951Guide for Calibrating Reticles and Light Microscope
crushers, pulverizers, presses, hydraulics and similar machin-
Magnifications
ery applications. This practice addresses operation and stan-
D6300Practice for Determination of Precision and Bias
dardization to ensure repeatable results.
Data for Use in Test Methods for Petroleum Products and
1.3 This practice is not intended for use with crude oils.
Lubricants
3
1.4 The values stated in SI units are to be regarded as
2.2 ISO Standards:
standard. No other units of measurement are included in this
ISO 11171Hydraulic fluid power—Calibration of automatic
standard.
particle counters for liquids
1.5 This standard does not purport to address all of the
3. Terminology
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3.1 Definitions:
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
1
This practice is under the jurisdiction ofASTM Committee D02 on Petroleum contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Products, Liquid Fuels, and Lubricants and is the direct responsibility of Subcom- Standards volume information, refer to the standard’s Document Summary page on
mittee D02.96 on In-Service Lubricant Testing and Condition Monitoring Services. the ASTM website.
3
Current edition approved July 1, 2009. Published August 2009. Originally Available from International Organization for Standardization (ISO), 1, ch. de
approved in 2008. Last previous edition approved in 2008 as D7416–08. DOI: la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http://
10.1520/D7416-09. www.iso.ch.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
---------------------- Page: 1 ----------------------
D7416 − 09
3.1.1 integrated tester, n—automated, or semi-automated 3.2.18 orbital viscometer, n—four-pole, magnetically
stand alone instrument utilizing multiple technologies to pro- driven, orbital viscometer.
vide diagnostic recommendations (on-site or in-line) for con-
3.2.19 new oil, n—sample of as-purchased new oil as
dition monitoring of in-service lubricants.
supplied by a manufacturer for use to measure baseline
3.2 Definitions of
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D7416–08 Designation: D 7416 – 09
Standard Practice for
Analysis of In-Service Lubricants Using a Particular Five-
Part (Dielectric Permittivity, Time-Resolved Dielectric
Permittivity with Switching Magnetic Fields, Laser Particle
Counter, Microscopic Debris Analysis, and Orbital
1
Viscometer) Integrated Tester
This standard is issued under the fixed designation D 7416; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers procedures for analysis of in-service lubricant samples using a particular five-part (dielectric
permittivity, time-resolved dielectric permittivity with switching magnetic fields, laser particle counter, microscopic debris
analysis, and orbital viscometer) integrated tester to assess machine wear, lubrication system contamination, and lubricant
dielectric permittivity and viscosity. Analyzed results trigger recommended follow-on actions which might include conducting
more precise standard measurements at a laboratory. Wear status, contamination status, and lubricant dielectric permittivity and
viscosity status are derived quantitatively from multiple parameters measured.
2
1.2 This practice is suitable for testing incoming and in-service lubricating oils in viscosity grades 32 mm /s at 40°C to 680
2
mm /s at 40°C having petroleum or synthetic base stock. This practice is intended to be used for testing in-service lubricant
samples collected from pumps, electric motors, compressors, turbines, engines, transmissions, gearboxes, crushers, pulverizers,
presses, hydraulics and similar machinery applications. This practice addresses operation and standardization to ensure repeatable
results.
1.3 This practice is not intended for use with crude oils.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D 341 Test Method for Viscosity-Temperature Charts for Liquid Petroleum Products
D 445 Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity)
D 924 Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity (Dielectric Constant) of Electrical
Insulating Liquids
D 1298 TestMethodforDensity,RelativeDensity(SpecificGravity),orAPIGravityofCrudePetroleumandLiquidPetroleum
Products by Hydrometer Method
D 4057 Practice for Manual Sampling of Petroleum and Petroleum Products
D 4177 Practice for Automatic Sampling of Petroleum and Petroleum Products
E 617 Specification for Laboratory Weights and Precision Mass Standards
E 1951 Guide for Calibrating Reticles and Light Microscope Magnifications Guide for Calibrating Reticles and Light
Microscope Magnifications
D 6300 Practice for Determination of Precision and Bias Data for Use in Test Methods for Petroleum Products and Lubricants
3
2.2 ISO Standards:
ISO 11171 Hydraulic fluid power—Calibration of automatic particle counters for liquids
1
This practice is under the jurisdiction of ASTM Committee D02 on Petroleum Products and Lubricants and is the direct responsibility of Subcommittee D02.96 on
In-Service Lubricant Testing and Condition Monitoring Services.
Current edition approved July 1, 2008. Published August 2008.
Current edition approved July 1, 2009. Published August 2009. Originally approved in 2008. Last previous edition approved in 2008 as D 7416–08.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http://www.iso.ch.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D7416–09
3. Terminology
3.1 Definitions:
3
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
An American National Standard Designation: D 7416 – 09
Designation:D7416–08
Standard Practice for
Analysis of In-Service Lubricants Using a Particular Five-
Part (Dielectric Permittivity, Time-Resolved Dielectric
Permittivity with Switching Magnetic Fields, Laser Particle
Counter, Microscopic Debris Analysis, and Orbital
1
Viscometer) Integrated Tester
This standard is issued under the fixed designation D 7416; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers procedures for analysis of in-service lubricant samples using a particular five-part (dielectric
permittivity, time-resolved dielectric permittivity with switching magnetic fields, laser particle counter, microscopic debris
analysis, and orbital viscometer) integrated tester to assess machine wear, lubrication system contamination, and lubricant
dielectric permittivity and viscosity. Analyzed results trigger recommended follow-on actions which might include conducting
more precise standard measurements at a laboratory. Wear status, contamination status, and lubricant dielectric permittivity and
viscosity status are derived quantitatively from multiple parameters measured.
2
1.2 This practice is suitable for testing incoming and in-service lubricating oils in viscosity grades 32 mm /s at 40°C to 680
2
mm /s at 40°C having petroleum or synthetic base stock. This practice is intended to be used for testing in-service lubricant
samples collected from pumps, electric motors, compressors, turbines, engines, transmissions, gearboxes, crushers, pulverizers,
presses, hydraulics and similar machinery applications. This practice addresses operation and standardization to ensure repeatable
results.
1.3 This practice is not intended for use with crude oils.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D 341 Test Method for Viscosity-Temperature Charts for Liquid Petroleum Products
D 445 Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity)
D 924 Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity (Dielectric Constant) of Electrical
Insulating Liquids
D 1298 TestMethodforDensity,RelativeDensity(SpecificGravity),orAPIGravityofCrudePetroleumandLiquidPetroleum
Products by Hydrometer Method
D 4057 Practice for Manual Sampling of Petroleum and Petroleum Products
D 4177 Practice for Automatic Sampling of Petroleum and Petroleum Products
E 617 Specification for Laboratory Weights and Precision Mass Standards
E 1951 Guide for Calibrating Reticles and Light Microscope Magnifications Guide for Calibrating Reticles and Light
Microscope Magnifications
D 6300 Practice for Determination of Precision and Bias Data for Use in Test Methods for Petroleum Products and Lubricants
3
2.2 ISO Standards:
ISO 11171 Hydraulic fluid power—Calibration of automatic particle counters for liquids
1
This practice is under the jurisdiction of ASTM Committee D02 on Petroleum Products and Lubricants and is the direct responsibility of Subcommittee D02.96 on
In-Service Lubricant Testing and Condition Monitoring Services.
Current edition approved July 1, 2008. Published August 2008.
Current edition approved July 1, 2009. Published August 2009. Originally approved in 2008. Last previous edition approved in 2008 as D 7416–08.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http://www.iso.ch.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D7416–09
3.
...
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