Standard Reference Radiographs for Examination of Aluminum Fusion Welds

SCOPE
1.1 These reference radiographs illustrate various types and severity levels of discontinuities in aluminum fusion welds that may be revealed by radiographic examination. These reference radiographs do not specify the acceptable level of these discontinuities, rather they provide a visual reference for communicating the acceptable level. Note 1The reference radiographs consist of a set of eight plates (81 /2 by 11 in. (22 by 28 cm)), covering base material up to and including 0.75 in. (19 mm) in thickness.
1.2 These reference radiographs are based on two nominal weld thicknesses in wrought aluminum products and are applicable to the thickness ranges shown in Table 1. The welds were produced using base material plates of 6061 and 5083 alloys and 5356 and 4043 gas metal-arc (GMA) electrodes. These reference radiographs are intended for use in evaluating radiographs of welds in wrought aluminum products. They are not recommended for use with repair welds in cast materials; however, they are appropriate for use with assembly or fabrication welds. Reference radiographs for aluminum and magnesium castings are available in Reference Radiographs E 155 and E 505.
1.3 The adjunct contains illustrations of representative graded and ungraded discontinuities. Table 2 lists the discontinuity types and severities illustrated for each thickness of base material. Each of the graded discontinuity types has five severity levels, 1 through 5, in order of increasing severity. The ungraded discontinuities are included for informational purposes.
1.4 The values stated in inch-pound units are to be regarded as the standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
30-Nov-2006
Current Stage
Ref Project

Relations

Buy Standard

Technical specification
ASTM E1648-95(2006) - Standard Reference Radiographs for Examination of Aluminum Fusion Welds
English language
3 pages
sale 15% off
Preview
sale 15% off
Preview

Standards Content (Sample)


NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:E1648–95 (Reapproved 2006)
Standard Reference Radiographs for
Examination of Aluminum Fusion Welds
This standard is issued under the fixed designation E1648; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
1.1 These reference radiographs illustrate various types and
severity levels of discontinuities in aluminum fusion welds that
2. Referenced Documents
may be revealed by radiographic examination. These reference
2.1 ASTM Standards:
radiographs do not specify the acceptable level of these
E94 Guide for Radiographic Examination
discontinuities, rather they provide a visual reference for
E155 Reference Radiographs for Inspection of Aluminum
communicating the acceptable level.
and Magnesium Castings
NOTE 1—The reference radiographs consist of a set of eight plates (8 ⁄2
E505 Reference Radiographs for Inspection of Aluminum
by 11 in. (22 by 28 cm)), covering base material up to and including 0.75
and Magnesium Die Castings
in. (19 mm) in thickness.
E1032 Test Method for Radiographic Examination ofWeld-
1.2 These reference radiographs are based on two nominal
ments
weld thicknesses in wrought aluminum products and are
E1316 Terminology for Nondestructive Examinations
applicable to the thickness ranges shown in Table 1. The welds
2.2 ASTM Adjuncts:
were produced using base material plates of 6061 and 5083
Reference Radiographs for Aluminum Fusion Welds:
alloys and 5356 and 4043 gas metal-arc (GMA) electrodes.
Volume 1, Thicknesses Up to and Including 0.75 in.
These reference radiographs are intended for use in evaluating
(19 mm)
radiographs of welds in wrought aluminum products. They are
3. Terminology
not recommended for use with repair welds in cast materials;
however, they are appropriate for use with assembly or
3.1 Definitions—Definitions of terms relating to X-ray and
fabrication welds. Reference radiographs for aluminum and
gamma radiology, as used in these reference radiographs, may
magnesium castings are available in Reference Radiographs
be found in Terminology E1316.
E155 and E505.
4. Significance and Use
1.3 The adjunct contains illustrations of representative
graded and ungraded discontinuities. Table 2 lists the discon-
4.1 Use of these reference radiographs requires agreement
tinuity types and severities illustrated for each thickness of
between the using parties as to the acceptable level of each
base material. Each of the graded discontinuity types has five
discontinuity type. Illustrations are provided for welds in
severity levels, 1 through 5, in order of increasing severity.The
0.125-in. (3.2-mm) thick material and 0.50-in. (12.7-mm) thick
ungraded discontinuities are included for informational pur-
material. These illustrations are intended to be representative
poses.
of base material thicknesses up to 0.75 in. (19 mm). Use of
1.4 The values stated in inch-pound units are to be regarded
these reference radiographs is not intended to be restricted to
as the standard.
the specific energy level or the absolute thickness limits that
1.5 This standard does not purport to address all of the
are illustrated. These reference radiographs may be used,
safety concerns, if any, associated with its use. It is the
where there is no other applicable document, for other energy
responsibility of the user of this standard to establish appro-
levels or thicknesses, or both, for which agreement has been
reached between the purchaser and the manufacturer. Standard
These reference radiographs are under the jurisdiction of ASTM Committee
E07 on Nondestructive Testing and are the direct responsibility of Subcommittee For referenced ASTM standards, visit the ASTM website, www.astm.org, or
E07.02 on Reference Radiological Images. contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Current edition approved Dec. 1, 2006. Published January 2007. Originally Standards volume information, refer to the standard’s Document Summary page on
approved in 1995. Last previous edition approved in 2001 as E1648 - 95(2001). the ASTM website.
DOI: 10.1520/E1648-95R06. Available from ASTM Headquarters. Order RRE1648.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
E1648–95 (2006)
TABLE 1 Applicable Thickness Ranges
tungsten inclusions are lighter than the surrounding areas and
Illustration Thickness, may be rounded or irregularly shaped.
Base Material Thickness, in. (mm)
in. (mm)
6.3 Incomplete penetration, is a discontinuity that occurs at
0.125 (3.2) to and including 0.375 (9.5)
the root of welds where full penetration has not been achieved.
0.50 (12.7) over 0.375 (9.5) to and including 0.75 (19)
The discontinuity generally appears on a radiograph as a
straight dark line that may be either continuous or intermittent.
TABLE 2 Types of Discontinuities Illustrated for Each Thickness Theindicationistypicallyasharplydefinedlineortwoparallel
of Base Material
lines depending upon the specific geometry of the joint and the
Base Material Thickness, in. (mm) and width of the discontinuity (see Note 2).
Grading
Discontinuity Type
NOTE 2—Some welds may be designed for, or permit, incomplete
0.125 (3.2) 0.50 (12.7)
penetration of the weld. Appropriate drawings and specifications must be
Fine scattered porosity Grades 1 through 5 Grades 1 through 5
consulted to determine whether the indication represents an unacceptable
Coarse scattered porosity . Grades 1 through 5
condition. Where the condition exceeds specification limits, it is referred
Aligned porosity Grades 1 through 5 Grades 1 through 5
to by some specifications (for example, American Welding Society
Clustered porosity . Ungraded
(AWS)) as Inadequate Penetration.
Incomplete penetration Ungraded Ungraded
Tungsten inclusions . Ungraded
6.4 A crack, is a rupture of solidified metal. Cracks associ-
Undercut Ungraded Ungraded
ated with welding may be longitudinal, transverse, or radially
Cracks (longitudinal and transverse) Ungraded Ungraded
Crater crack . Ungraded
oriented and may occur in the weld metal, base metal, or
through both. When the plane of the crack is aligned with the
direction of the radiation beam, its radiographic image will
reference radiographs should be used in accordance with
appear as a well-defined jagged or a relatively straight line.As
contractual specifications.
the plane of the crack deviates from the direction of the
radiation beam, the appearance of the
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.