Standard Guide for Design and Evaluation of Primary Flexible Packaging for Medical Products

SIGNIFICANCE AND USE
This design and evaluation guide describes seven categories for evaluating flexible medical packages and packaging materials. These include safety, barrier properties, durability, package and seal integrity, visibility and appearance, processing, and printing ink properties.
The intent of this design and evaluation guide is to evaluate all seven categories and select those that are applicable. Once the product has been characterized and the sterilization methodology has been defined, there are numerous sets of requirements for any specific package. This design and evaluation guide provides an avenue for assessing these requirements and choosing test methods for both evaluating the package design and monitoring package compliance.
Product characterization shall include mass or weight, geometry (length and width, height, and shape) and product composition.
All seven categories must be considered for applicability.
The Summary of Test Methods for Medical Packaging Design and Evaluation (Fig. 1) provides a compact graphical presentation of the test methods referenced in this guide.
Test Description and Applicability (see Table 1):
Table 1 lists the test methods commonly used to evaluate flexible medical packaging. The test methods are used in two phases.
Package Design: Characterization of the Materials and Evaluation of the Resultant Package—This is referred to as “R&D Evaluation” in Table 1. Testing during this phase is characterized by the generation of quantitative data on the performance of the component materials and the package assembly. These test methods are lengthy, making them inappropriate for the manufacturing environment where rapid response is required for process control. Often, they are expensive and require specialized equipment not readily available at a medical packaging or device manufacturing facility.
Package Compliance: Routine Monitoring of Adherence to Specifications—This is referred to as “Compliance Testing” in Table 1. Testi...
SCOPE
1.1 This guide provides directions for the design and evaluation of primary flexible packages for medical products. The package materials must be selected appropriately for manufacturing process, end use, and the product being packaged.
1.2 This guide provides a compendium of test methods. Specific individual test methods must be selected based on the pertinent characteristics of the specific product to be packaged and the purpose for testing, research and development, or compliance. Not all test methods will be applicable.
1.3 This guide does not address acceptability criteria, which need to be determined jointly by the package producer and the medical products manufacturer.
1.4 This guide does not assess the product to be packaged; the sterilization method to be used; or package performance through sterilization, distribution, and handling.
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.

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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information.
Designation:F2097–08
Standard Guide for
Design and Evaluation of Primary Flexible Packaging for
1
Medical Products
This standard is issued under the fixed designation F2097; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D882 Test Method for Tensile Properties of Thin Plastic
Sheeting
1.1 This guide provides directions for the design and evalu-
D1003 Test Method for Haze and Luminous Transmittance
ation of primary flexible packages for medical products. The
of Transparent Plastics
package materials must be selected appropriately for manufac-
D1434 Test Method for Determining Gas Permeability
turing process, end use, and the product being packaged.
Characteristics of Plastic Film and Sheeting
1.2 This guide provides a compendium of test methods.
D1709 Test Methods for Impact Resistance of Plastic Film
Specific individual test methods must be selected based on the
by the Free-Falling Dart Method
pertinent characteristics of the specific product to be packaged
D1777 Test Method for Thickness of Textile Materials
and the purpose for testing, research and development, or
D1894 Test Method for Static and Kinetic Coefficients of
compliance. Not all test methods will be applicable.
Friction of Plastic Film and Sheeting
1.3 This guide does not address acceptability criteria, which
D1922 Test Method for Propagation Tear Resistance of
need to be determined jointly by the package producer and the
Plastic Film and Thin Sheeting by Pendulum Method
medical products manufacturer.
D1938 Test Method for Tear-Propagation Resistance (Trou-
1.4 This guide does not assess the product to be packaged;
ser Tear) of Plastic Film and Thin Sheeting by a Single-
the sterilization method to be used; or package performance
Tear Method
through sterilization, distribution, and handling.
D2019 Test Method for Dirt in Paper and Paperboard
1.5 The values stated in SI units are to be regarded as
D2457 Test Method for Specular Gloss of Plastic Films and
standard. The values given in parentheses are mathematical
Solid Plastics
conversions to inch-pound units that are provided for informa-
D3078 Test Method for Determination of Leaks in Flexible
tion only and are not considered standard.
Packaging by Bubble Emission
2. Referenced Documents
D3079 Test Method for Water Vapor Transmission of Flex-
2
ible Heat-Sealed Packages for Dry Products
2.1 ASTM Standards:
D3335 Test Method for Low Concentrations of Lead, Cad-
D374 Test Methods for Thickness of Solid Electrical Insu-
mium, and Cobalt in Paint by Atomic Absorption Spec-
lation
troscopy
D589 Test Method for Opacity of Paper (15° Diffuse
D3420 Test Method for Pendulum Impact Resistance of
IlluminantA, 89 % Reflectance Backing and Paper Back-
Plastic Film
ing)
D3718 Test Method for Low Concentrations of Chromium
D638 Test Method for Tensile Properties of Plastics
in Paint by Atomic Absorption Spectroscopy
D645/D645M Test Method for Thickness of Paper and
D3776 Test Methods for Mass Per Unit Area (Weight) of
Paperboard
Fabric
D726 Test Method for Resistance of Nonporous Paper to
D3985 Test Method for Oxygen Gas Transmission Rate
Passage of Air
Through Plastic Film and Sheeting Using a Coulometric
Sensor
1
This guide is under the jurisdiction of ASTM Committee F02 on Flexible
D4279 Test Methods for Water Vapor Transmission of
Barrier Packaging and is the direct responsibility of Subcommittee F02.50 on
Shipping Containers—Constant and Cycle Methods
Package Design and Development.
D4321 Test Method for Package Yield of Plastic Film
Current edition approved May 1, 2008. Published June 2008. Originally
D4754 Test Method for Two-Sided Liquid Extraction of
approved in 2001. Last previous edition approved in 2007as F2097 – 07. DOI:
10.1520/F2097-08.
Plastic Materials Using FDA Migration Cell
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
D5264 Practice for Abrasion Resistance of Printed Materi-
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
als by the Sutherland Rub Tester
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
F2097–08
E398 Test Method for Water Vapor Transmission Rate of F2029 Practices for Making Heatseals for Determination of
Sheet Materials Using Dynamic Relative Humidity Mea- Heatsealability of Flexible Webs as Measured by Seal
surement Strength
F17 Terminology Relating to Flexible Barrier Packaging F
...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:F2097–07 Designation:F2097–08
Standard Guide for
Design and Evaluation of Primary Flexible Packaging for
1
Medical Products
This standard is issued under the fixed designation F 2097; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 Thisguideprovidesdirectionsforthedesignandevaluationofprimaryflexiblepackagesformedicalproducts.Thepackage
materials must be selected appropriately for manufacturing process, end use, and the product being packaged.
1.2 Thisguideprovidesacompendiumoftestmethods.Specificindividualtestmethodsmustbeselectedbasedonthepertinent
characteristics of the specific product to be packaged and the purpose for testing, research and development, or compliance. Not
all test methods will be applicable.
1.3 This guide does not address acceptability criteria, which need to be determined jointly by the package producer and the
medical products manufacturer.
1.4 This guide does not assess the product to be packaged; the sterilization method to be used; or package performance through
sterilization, distribution, and handling.
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions
to inch-pound units that are provided for information only and are not considered standard.
2. Referenced Documents
2
2.1 ASTM Standards:
D 374 Test Methods for Thickness of Solid Electrical Insulation
D 589 Test Method for Opacity of Paper (15 Diffuse IlluminantA, 89 % Reflectance Backing and Paper Backing)
D 638 Test Method for Tensile Properties of Plastics
D 645/D 645M Test Method for Thickness of Paper and Paperboard
D 726 Test Method for Resistance of Nonporous Paper to Passage of Air
D 882 Test Method for Tensile Properties of Thin Plastic Sheeting
D 1003 Test Method for Haze and Luminous Transmittance of Transparent Plastics
D 1434 Test Method for Determining Gas Permeability Characteristics of Plastic Film and Sheeting
D 1709 Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method
D 1777 Test Method for Thickness of Textile Materials
D 1894 Test Method for Static and Kinetic Coefficients of Friction of Plastic Film and Sheeting
D 1922 Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by Pendulum Method
D 1938 TestMethodforTear-PropagationResistance(TrouserTear)ofPlasticFilmandThinSheetingbyaSingle-TearMethod
D 2019 Test Method for Dirt in Paper and Paperboard
D 2457 Test Method for Specular Gloss of Plastic Films and Solid Plastics
D 3078 Test Method for Determination of Leaks in Flexible Packaging by Bubble Emission
D 3079 Test Method for Water Vapor Transmission of Flexible Heat-Sealed Packages for Dry Products
D 3335 Test Method for Low Concentrations of Lead, Cadmium, and Cobalt in Paint by Atomic Absorption Spectroscopy
D 3420 Test Method for Pendulum Impact Resistance of Plastic Film
D 3718 Test Method for Low Concentrations of Chromium in Paint by Atomic Absorption Spectroscopy
D 3776 Test Methods for Mass Per Unit Area (Weight) of Fabric
D 3985 Test Method for Oxygen Gas Transmission Rate Through Plastic Film and Sheeting Using a Coulometric Sensor
D 4279 Test Methods for Water Vapor Transmission of Shipping ContainersConstant and Cycle Methods
1
This guide is under the jurisdiction ofASTM Committee F02 on Flexible Barrier Packaging and is the direct responsibility of Subcommittee F02.50 on Package Design
and Development.
Current edition approved May 1, 2007.2008. Published June 2007.2008. Originally approved in 2001. Last previous edition approved in 2005 as F2097–05.2007as
F 2097 – 07.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
F2097–08
D 4321 Test Method for Package Yield of Plastic Film
D 4754 Test Method for Two-Sided Liquid Extraction of Plastic Materials Using FDA Migration Cell
D 5264 Practice for Abrasion Resistance of Printed Materials by the Sutherland Rub Tester
E 398 Test Method for Water Vapor Transm
...

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