Standard Guide for Measuring Thickness of Metallic and Inorganic Coatings

SCOPE
1.1 This guide outlines the methods for measuring the thickness of many metallic and inorganic coatings including electrodeposited, mechanically deposited, vacuum deposited, anodic oxide and chemical conversion coatings.
1.2 This guide is limited to tests considered in ASTM standards and does not cover certain tests that are employed for special applications.  
1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety problems associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

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Historical
Publication Date
31-Dec-1996
Drafting Committee
Current Stage
Ref Project

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ASTM B659-90(1997) - Standard Guide for Measuring Thickness of Metallic and Inorganic Coatings
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NOTICE: This standard has either been superceded and replaced by a new version or discontinued. NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information. Contact ASTM International (www.astm.org) for the latest information.
Designation: B 659 – 90 (Reapproved 1997)
Standard Guide for
Measuring Thickness of Metallic and Inorganic Coatings
This standard is issued under the fixed designation B 659; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope Microscope Technique
B 681 Test Method for Measurement of Thickness of An-
1.1 This guide outlines the methods for measuring the
odic Coatings on Aluminum and of Other Transparent
thickness of many metallic and inorganic coatings including
Coatings on Opaque Surfaces Using the Light-Section
electrodeposited, mechanically deposited, vacuum deposited,
Microscope
anodic oxide and chemical conversion coatings.
B 767 Guide for Determining Mass Per Unit Area of Elec-
1.2 This guide is limited to tests considered in ASTM
trodeposited and Related Coatings by Gravimetric and
standards and does not cover certain tests that are employed for
Other Chemical Analysis Procedures
special applications.
2.2 ISO Standards:
1.3 This standard does not purport to address all of the
1463 Metal and Oxide Coatings—Measurement of Thick-
safety concerns, if any, associated with its use. It is the
ness by Microscopic Examination of Cross Sections
responsibility of the user of this standard to establish appro-
2128 Surface Treatment of Metals—Anodization (Anodic
priate safety and health practices and determine the applica-
Oxidation) of Aluminum and Its Alloys—Measurement of
bility of regulatory limitations prior to use.
the Thickness of Oxide Coatings—Nondestructive Mea-
2. Referenced Documents surement by Light Section Microscope
2176 Petroleum Products Lubricating Grease Determination
2.1 ASTM Standards:
of Dropping Point
B 244 Test Method for Measurement of Thickness of An-
2177 Metallic Coatings—Measurement of Coating
odic Coatings on Aluminum and of Other Nonconductive
Thickness—Coulometric Method by Anodic Solution
Coatings on Nonmagnetic Basis Metals with Eddy-Current
2178 Non-Magnetic Metallic and Vitreous or Porcelain
Instruments
Enamel Coatings on Magnetic Basis Metals, Measurement
B 487 Test Method for Measurement of Metal and Oxide
of Coating Thickness, Magnetic Method
Coating Thickness by Microscopical Examination of a
2360 Non-Conductive Coatings on Non-Magnetic Basis
Cross Section
Metals—Measurement of Coating Thickness—Eddy Cur-
B 499 Test Method for Measurement of Coating Thick-
rent Method
nesses by the Magnetic Method: Nonmagnetic Coatings on
2361 Electrodeposited Nickel Coatings on Magnetic and
Magnetic Basis Metals
Non-Magnetic Substrates—Measurement of Coating
B 504 Test Method for Measurement of Thickness of Me-
Thickness—Magnetic Method
tallic Coatings by the Coulometric Method
3497 Metallic Coatings—Measurement of Coating
B 530 Test Method for Measurement of Coating Thick-
Thickness—X-Ray Spectrometric Methods
nesses by the Magnetic Method: Electrodeposited Nickel
3543 Metallic and Non-Metallic Coatings—Measurement
Coatings on Magnetic and Nonmagnetic Substrates
of Thickness—Beta Backscatter Method
B 567 Test Method for Measurement of Coating Thickness
by the Beta Backscatter Method
3. Significance and Use
B 568 Test Method for Measurement of Coating Thickness
2 3.1 Most coating specifications specify the thickness of the
by X-Ray Spectrometry
coating because coating thickness is often an important factor
B 588 Test Method for Measurement of Thickness of Trans-
in the performance of the coating in service.
parent or Opaque Coatings by Double-Beam Interference
3.2 The methods included in this guide are suitable for
acceptance testing and are to be found in ASTM standards.
1 3.3 Each method has its own limitations with respect to the
This guide is under the jurisdiction of ASTM Committee B-8 on Metallic and
kind of coating and its thickness.
Inorganic Coatings and is the direct responsibility of Subcommittee B08.10 on
General Test Methods.
Current edition approved Feb. 23, 1990. Published April 1990. Originally
published as B 659 – 79. Last previous edition B 659 – 85. Available from American National Standards Institute, 11 W. 42nd St., 13th
Annual Book of ASTM Standards, Vol 02.05. Floor, New York, NY 10036.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
NOTICE: This standard has either been superceded and replaced by a new version or discontinued. NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information. Contact ASTM International (www.astm.org) for the latest information.
B 659 – 90 (1997)
4. Reliability of Methods ment is possible if the atomic number of the coating material is
sufficiently different from that of its substrate and if the beta
4.1 All methods covered by this guide are sufficiently
radiation is of suitable energy and intensity. The method can be
reliable to be used for acceptance testing of many electroplated
used for measuring both thin and thick coatings, the maximum
and other coatings. That is, each method is capable of yielding
thickness being a function of the atomic number of the coating.
measurements with an uncertainty of less than 10 % of the
In practice, high atomic number coatings, such as gold, can be
coating thickness over a significant range of coating thick-
measured up to 50 μm, while low atomic number coatings,
nesses when used by properly instructed personnel.
such as copper or nickel, can be measured up to about 200 μm.
5.4.2 Coating thickness gages of this type are available
5. Nondestructive Methods
commercially (Method B 567 and ISO 3543).
5.1 Magnetic Methods—These methods employ instru-
ments that measure the magnetic attraction between a magnet
6. Semidestructive Methods
and the coating or the substrate or both, or that measure the
reluctance of a magnetic flux path passing through the coating
6.1 Coulometric Method:
and the substrate. These methods, in practice, are limited to
6.1.1 Coating thickness may be determined by measuring
nonmagnetic coatings on carbon steel (Method B 499 and ISO
the quantity of electricity consumed in dissolving the coating
2178) and to electrodeposited nickel coatings on carbon steel
from an accurately defined area when the article is made anodic
or on nonmagnetic substrates (Method B 530 and ISO 2361)
in a suitable electrolyte under suitable conditions. The change
and to nonmagnetic autocatalytically deposited nickel-
in potential occurring when the substrate is exposed indicates
phosphorus alloys on carbon steel (Method B 499 and ISO
the end point of the dissolution. The method is applicable to
2176). Coating thickness gages of this type are available
many coating-substrate combinations (Method B 504 and ISO
commercially.
2177).
5.2 Eddy-Current Method—This method employs an instru-
6.1.2 Coating thickness instruments employing this method
ment that generates a
...

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