Standard Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity (Dielectric Constant) of Electrical Insulating Liquids

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1.1 This test method covers new electrical insulating liquids as well as liquids in service or subsequent to service in cables, transformers, oil circuit breakers, and other electrical apparatus.  
1.2 This test method provides a procedure for making referee tests at a commercial frequency of approximately 60 Hz.  
1.3 Where it is desired to make routine determinations requiring less accuracy, certain modifications to this test method are permitted as described in Sections 17 to 25.  
1.4 This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and to determine the applicability of regulatory limitations prior to use. Specific precautions are given in 14.4.2.>

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ASTM D924-99e1 - Standard Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity (Dielectric Constant) of Electrical Insulating Liquids
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NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
e1
Designation: D 924 – 99
Standard Test Method for
Dissipation Factor (or Power Factor) and Relative
Permittivity (Dielectric Constant) of Electrical Insulating
Liquids
This standard is issued under the fixed designation D 924; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
e NOTE—Editorial corrections were made in December 1999.
1. Scope electric Dissipation Factor (Tan 8) and DC Resistivity of
Insulating Liquids
1.1 This test method covers new electrical insulating liquids
as well as liquids in service or subsequent to service in cables,
3. Terminology
transformers, oil circuit breakers, and other electrical appara-
3.1 Definitions—Definitions of terms used in this test
tus.
method are given in Terminology D 2864.
1.2 This test method provides a procedure for making
referee tests at a commercial frequency of between 45 and 65
4. Significance and Use
Hz.
4.1 Dissipation Factor (or Power Factor)—This is a mea-
1.3 Where it is desired to make routine determinations
sure of the dielectric losses in an electrical insulating liquid
requiring less accuracy, certain modifications to this test
when used in an alternating electric field and of the energy
method are permitted as described in Sections 19 to 27.
dissipated as heat. A low dissipation factor or power factor
1.4 This standard does not purport to address all of the
indicates low a-c dielectric losses. Dissipation factor or power
safety concerns, if any, associated with its use. It is the
factor may be useful as a means of quality control, and as an
responsibility of the user of this standard to establish appro-
indication of changes in quality resulting from contamination
priate safety and health practices and to determine the
and deterioration in service or as a result of handling.
applicability of regulatory limitations prior to use. Specific
4.1.1 The loss characteristic is commonly measured in
precautions are given in 14.4.2.
terms of dissipation factor (tangent of the loss angle) or of
2. Referenced Documents power factor (sine of the loss angle) and may be expressed as
a decimal value or as a percentage. For decimal values up to
2.1 ASTM Standards:
0.05, dissipation factor and power factor values are equal to
D 150 Test Methods for AC Loss Characteristics and Per-
each other within about one part in one thousand. In general,
mittivity (Dielectric Constant) of Solid Electrical Insulat-
since the dissipation factor or power factor of insulating oils in
ing Materials
good condition have decimal values below 0.005, the two
D 923 Test Method for Sampling Electrical Insulating Liq-
3 measurements (terms) may be considered interchangeable.
uids
4.1.2 The exact relationship between dissipation factor (D)
D 2864 Terminology Relating to Electrical Insulating Liq-
3 and power factor (PF) is given by the following equations:
uids and Gases
E 145 Specification for Gravity-Convection and Forced- D PF
PF 5 D 5 (1)
2 2
Ventilation Ovens
=1 1 D =12~PF!
2.2 Other Standard:
The reported value of D or PF may be expressed as a
IEC 247–1978 Measurement of Relative Permittivity, Di-
decimal value or as a percentage. For example:
D or PF at 25°C 5 0.002 or 0.2% (2)
4.2 Relative Permittivity (Dielectric Constant)—Insulating
This test method is under the jurisdiction of ASTM Committee D-27 on
liquids are used in general either to insulate components of an
Electrical Insulating Liquids and Gasesand is the direct responsibility of Subcom-
mittee D27.05 on Electrical Test.
electrical network from each other and from ground, alone or
Current edition approved Oct. 10, 1999. Published December 1999. Originally
published as D 924 – 47 T. Last previous edition D 924 – 92.
Annual Book of ASTM Standards, Vol 10.01.
3 5
Annual Book of ASTM Standards, Vol 10.03. Available from American National Standards Institute, 11 W. 42nd St., 13th
Annual Book of ASTM Standards, Vol 14.02. Floor, New York, NY 10036.
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
D 924
in combination with solid insulating materials, or to function as requirements given in the Annex are considered suitable for use
the dielectric of a capacitor. For the first use, a low value of in making these tests.
relative permittivity is often desirable in order to have the
9.2 Automatic Thermo-Regulator Cell:
capacitance be as small as possible, consistent with acceptable 9.2.1 When tests are to be made above room temperature
chemical and heat transfer properties. However, an intermedi-
but below the flash point, an automatic thermo-regulator cell
ate value of relative permittivity may sometimes be advanta- can be used as long as it provides uniform heating of the test
geous in achieving a better voltage distribution of a-c electric
cell.
fields between the liquid and solid insulating materials with 9.2.2 The automatic thermo-regulator cell must be able to
which the liquid may be in series. When used as the dielectric
provide rapid, controlled rate of temperature rise, and be able
in a capacitor, it is desirable to have a higher value of relative to maintain a liquid temperature constant to within 6 1°C.
permittivity so the physical size of the capacitor may be as
small as possible. 10. Apparatus
10.1 Forced-Draft Oven:
NOTE 1—See Terminology D 2864 for further definitions.
10.1.1 When the tests are to be made above room tempera-
5. General Considerations
ture, a suitable forced-draft, thermostatically controlled oven
5.1 Measuring equipment used in these procedures shall be
shall be used as the test chamber. The oven must be capable of
in accordance with Test Methods D 150.
meeting the temperature requirements set out in Section 14.
5.2 Theory relating to dielectric measurement techniques
For tests at room temperature the unheated oven can be
and to the sources of dielectric loss is given in Test Methods
conveniently used as the test chamber.
D 150.
10.1.2 Provide the test chamber with an opening in the wall
through which two lengths of TFE-fluorocarbon-insulated (or
6. Sampling
similar) shielded cable pass to make electrical connection from
6.1 Sample electrical insulating liquids in accordance with
the measuring equipment and high-voltage transformer, respec-
Test Methods D 923. Samples to be subjected to this test
tively, to the test cell. Use a perforated ceramic plate or disk to
should preferably be obtained through a closed system. If
insulate the test cell from the metal flooring of the oven if the
exposed to atmospheric conditions, it is preferable to take the
flooring is not insulated from the oven. Provide a safety
sample when the relative humidity is 50 % or less. If it is not
interlock on the door of the oven so that the electrical circuit
feasible, the length of time the sample is exposed to atmo-
supplying voltage to the test cell will be broken when the oven
spheric conditions must be kept to a minimum.
door is opened.
6.2 Some liquids, in certain applications, require special
10.1.3 A cross-sectional view of the test chamber with a
handling and processes in the sampling, and these will be
three-electrode test cell in place and with test cables connected
found in the governing procedures. Consult such procedures
is shown in Fig. 1.
before samples are taken. The relative humidity should be
taken at the time of sampling and recorded with the sample
11. Test Temperature
identification.
11.1 The temperature at which a referee test is made shall be
6.3 The quantity of sample taken for this test shall be
mutually agreed upon between the purchaser and the seller.
sufficient for at least three separate determinations of loss
Measurements are made at many different temperatures. For
characteristics and relative permittivity.
acceptance tests, it is generally made at a temperature of
6.4 The loss characteristic measurement (dissipation factor
100°C, while for routine testing it is usually made at room
or power factor) may be affected by contamination introduced
temperature, 85 or 100°C. In some research investigations,
during sampling and subsequent handling.
tests may be made at considerably higher temperatures while in
7. Conditioning and Storing Sample
other cases, particularly for tests on cable oils in service, tests
7.1 Store the sample in its original sealed container,
may be made over a range of temperatures.
shielded from either natural or artificial light. Some liquids,
such as oils of petroleum origin, undergo changes when
12. Test Voltage
exposed to sunlight. Allow the sealed container to stand
12.1 The average stress to which the specimen is subjected
undisturbed in the room in which the test is to be made for a
shall not be less than 200 V/mm (5 V/mil) (rms). Tests at higher
sufficient period of time to permit the sample to attain room
stresses are desirable but shall not reach such values that
temperature before it is opened.
electrical discharges across the cell insulating surfaces occur or
8. Storing Test Cell
that internal ionization of the specimen may be expected.
Stress ranges in normal usage for referee tests are 200 to 1200
8.1 When not in use, clean and dry the test cell in accor-
V/mm (5 to 30 V/mil) (rms).
dance with Section 13 and store in a dust-free cabinet until
ready for use, at which time clean and dry the cell again in 12.2 Because the ac loss characteristics can vary with
voltage stress, for reference purposes it is desirable to make the
accordance with Section 13.
measurements at a specific value of voltage stress within the
PROCEDURE FOR MAKING REFEREE TESTS
limits in 12.1.
9. Test Cells
12.3 Referee tests should be carried out in the frequency
9.1 The design of test cells that conform to the general range 45–65 H2.
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
D 924
FIG. 1 Test Set-Up for Dissipation Factor Measurements at Elevated Temperatures Using Three-Electrode Test Cell
13. Cleaning Test Cell temperature of above the desired test temperature and allow the
cell to attain temperature equilibrium. The exact temperature
13.1 The cleanliness of the test cell is of paramount impor-
will depend on both the oven and cell design. The test chamber
tance when measuring loss characteristics because of the
shall be such that when the test specimen, preheated to 2°C
inherent susceptibility of most insulating liquids to contami-
below the test temperature, is transfered to the cell, the test
nating influences of the most minute nature. For this reason,
temperature is attained and maintained within 20 min. If using
clean and dry the cell immediately prior to making the test, and
an automatic thermo-regulator cell, follow 14.5.
strictly observe the procedures and precautions outlined in 13.2
to 13.5.
14. Preparation of Specimen and Filling Test Cell
13.2 Dismantle the cell completely and wash all the com-
14.1 Use only a three-terminal cell for these tests.
ponent parts thoroughly with a technical grade of a suitable
solvent (such as acetone, pentane, petroleum ether, or heptane). 14.2 When insulating liquids are heated to elevated tem-
peratures, some of their characteristics undergo a change with
Wash the component parts with a mild abrasive soap or
detergent. Take care not to lay the electrodes on any surface. time and the change, even though of the minutest nature, may
be reflected in the loss measurement. It is therefore desirable
Rinse all parts thoroughly with hot tap water, then with cold tap
water, followed by several rinsings with distilled water. Take that the elapsed time necessary for the test specimen to attain
temperature equilibrium with the test cell be held to a mini-
extreme care during the washing and rinsing of some test cells
to prevent any moisture from entering the thermometer well in mum. For optimum procedure do not exceed 20 min for this
time. It is essential, therefore, that the procedure outlined in
the inner electrode. As a precaution against this eventuality, use
a suitable stopper to plug this opening prior to starting the 14.3, 14.4.1 through 14.4.3, or 14.5.1 through 14.5.4 be closely
followed.
cleaning operation.
13.3 After the surfaces of the measuring, guard, and high 14.3 In order that representative test specimens may be
obtained, gently tilt or invert the sample container and swirl the
voltage electrodes have been washed, do not touch these
surfaces during the rinsing or any subsequent operation. liquid several times. Immediately after mixing the sample, pour
13.4 Place the component parts of the test cell in an oven a quantity of liquid sufficient for four fillings of the test cell
maintained at 110°C for a period of not less than 60 min. Do into a chemically clean, dry beaker and heat on a hot plate to
not dry test cells made of Monel at this elevated temperature a temperature 2°C below the desired test temperature. During
for more than 90 min as oxidation will take place causing the heating period, stir the fluid frequently.
erroneous results. Take care that the surfaces on which the 14.4 Forced-Draft Oven:
component parts of the cell are placed in the oven are clean. 14.4.1 Remove the cell from the test chamber, lift out the
13.5 At the expiration of the drying period, assemble the inner electrode, but do not rest it on any surface, and fill the cell
cell in the oven, using clean cotton gloves as protection for the with a portion of the heated sample. Replace the beaker with
hands and observing the precaution given in 13.3. the remainder of the heated sample on the hot plate. Insert the
13.6 If using a forced-draft oven, quickly transfer the inner electrode and rinse the electrodes by twice raising and
assembled test cell to the test chamber maintained at a lowering the inner electrode. Remove the inner electrode and
NOTICE: This standard has either been superceded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
D 924
hold it suspended in air; then decant the rinsing liquid and measurements in calculating the relative permittivity from the
immediately fill the cell from the remainder of the heate
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