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ASTM D3394-94(2009)

(Test Method)

Standard Test Methods for Sampling and Testing Electrical Insulating Board

Standard Test Methods for Sampling and Testing Electrical Insulating Board

SIGNIFICANCE AND USE
Apparent density affects the dielectric and physical characteristics of insulating board and is a factor in the economics of its use in apparatus. This test is useful for specification, design, and quality control purposes.
SCOPE
1.1 These test methods cover the sampling and testing of electrical insulating boards. These boards are porous, usually fibrous sheets used for dielectric and structural purposes in electrical apparatus.  
1.2 These test methods are not intended for testing vulcanized fibre or molded laminated sheets.
1.3 These test methods are applicable to board materials having a nominal thickness of at least 0.030 in. (0.76 mm).
Note 1—For materials thinner than 0.030 in. (0.76 mm) see Test Methods D202.

General Information

Status
Historical
Publication Date
30-Sep-2009
ICS
29.035.01 - Insulating materials in general
Technical Committee
D09 - Electrical and Electronic Insulating Materials
Drafting Committee
D09.01 - Electrical Insulating Products
Current Stage
Ref Project

Relations

Replaces
ASTM D3394-94(2005) - Standard Test Methods for Sampling and Testing Electrical Insulating Board
Effective Date
01-Oct-2009
Referred By
ASTM D4063-99(2022) - Standard Specification for Pressboard for Electrical Insulating Purposes
Effective Date
01-Oct-2009
Referred By
ASTM D2413-16(2022) - Standard Practice for Preparation of Insulating Paper and Board Impregnated with a Liquid Dielectric
Effective Date
01-Oct-2009
Referred By
ASTM D202-23 - Standard Test Methods for Sampling and Testing Untreated Paper Used for Electrical Insulation
Effective Date
01-Oct-2009

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ASTM D3394-94(2009) - Standard Test Methods for Sampling and Testing Electrical Insulating BoardASTM D3394-94(2009) - Standard Test Methods for Sampling and Testing Electrical Insulating Board
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ASTM D3394-94(2009) - Standard Test Methods for Sampling and Testing Electrical Insulating Board
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D3394 − 94 (Reapproved 2009)
Standard Test Methods for
1
Sampling and Testing Electrical Insulating Board
This standard is issued under the fixed designation D3394; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope establish appropriate safety and health practices and deter-
mine the applicability of regulatory limitations prior to use.
1.1 These test methods cover the sampling and testing of
electrical insulating boards. These boards are porous, usually
2. Referenced Documents
fibrous sheets used for dielectric and structural purposes in
2
2.1 ASTM Standards:
electrical apparatus.
D149 Test Method for Dielectric Breakdown Voltage and
1.2 These test methods are not intended for testing vulca-
DielectricStrengthofSolidElectricalInsulatingMaterials
nized fibre or molded laminated sheets.
at Commercial Power Frequencies
1.3 These test methods are applicable to board materials
D202 Test Methods for Sampling and Testing Untreated
having a nominal thickness of at least 0.030 in. (0.76 mm).
Paper Used for Electrical Insulation
D374 Test Methods for Thickness of Solid Electrical Insu-
NOTE 1—For materials thinner than 0.030 in. (0.76 mm) see Test
3
Methods D202. lation (Withdrawn 2013)
D586 Test Method for Ash in Pulp, Paper, and Paper
1.4 The test methods appear in the following sections:
3
Products (Withdrawn 2009)
ASTM Method
D644 Test Method for Moisture Content of Paper and
Sections Reference
3
Apparent Density 18–23
Paperboard by Oven Drying (Withdrawn 2010)
Aqueous Extract Characteristics 36 – 42 D202
D664 Test Method for Acid Number of Petroleum Products
Ash Content 43–46 T 413
by Potentiometric Titration
Compatibility with Dielectric 47 – 52 D664, D877, D924,
Liquids D971, D974, D1169,
D685 Practice for Conditioning Paper and Paper Products
D1500, D1816,
for Testing
D3455, D3487
D877 Test Method for Dielectric Breakdown Voltage of
Compressibility 79–85
Conditioning 11 D685
Insulating Liquids Using Disk Electrodes
Degree of Polymerization 86 – 89 D4243
D924 Test Method for Dissipation Factor (or Power Factor)
Dielectric Strength in Air 53 – 59 D149
and Relative Permittivity (Dielectric Constant) of Electri-
Dielectric Strength in Oil 60 – 65 D149, D2413, D3426
Dimensions of Sheets 12–17
cal Insulating Liquids
Moisture Content 31 – 35 D644
D971 Test Method for Interfacial Tension of Oil Against
Oil Absorption 72–78
Water by the Ring Method
Reports 10
Sampling 6 – 9 D3636
D974 Test Method for Acid and Base Number by Color-
Shrinkage 24 – 30 D644
Indicator Titration
Tensile Properties 66 – 71 D202
D1169 Test Method for Specific Resistance (Resistivity) of
1.5 The values stated in inch-pound units are to be regarded
Electrical Insulating Liquids
as standard. The values given in parentheses are mathematical
D1500 Test Method forASTM Color of Petroleum Products
conversions to SI units that are provided for information only
(ASTM Color Scale)
and are not considered standard.
D1816 Test Method for Dielectric Breakdown Voltage of
1.6 This standard does not purport to address all of the
Insulating Liquids Using VDE Electrodes
safety concerns, if any, associated with its use. It is the
D2413 Practice for Preparation of Insulating Paper and
responsibility of the user of this standard to consult and
Board Impregnated with a Liquid Dielectric
1 2
These test methods are under the jurisdiction of ASTM Committee D09 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Electrical and Electronic Insulating Materials and are the direct responsibility of contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Subcommittee D09.01 on Electrical Insulating Products. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Oct. 1, 2009. Published February 2010. Originally the ASTM website.
3
approved in 1975. Last previous edition approved in 2005 as D3394 – 94 (2005). The last approved version of this historical standard is referenced on
DOI: 10.1520/D3394-94R09. www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D3394 − 94 (2009)
D2865 Practice for Calibration of Standards and Equipment 7.1.2 unit of product—an entity of electrical insulating
for Electrical Insulating Materials Testing board on which one or more quality characteristics may be
D3426 Test Method for Dielectric Breakdown Voltage and determined. A unit of product may be a sheet, pallet, box,
DielectricStrengthofSolidEl
...

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5.1 Some electrical properties, such as dielectric strength, vary with the thickness of the material. Determination of certain properties, such as relative permittivity (dielectric constant) and volume resistivity, usually require a knowledge of the thickness. Design and construction of electrical machinery require that the thickness of insulation be known.
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6.1 Method—It is possible that electrical insulation in service will fail as a result of tracking, erosion, or a combination of both, if exposed to high relative humidity and contamination environments. This is particularly true of organic insulations in outdoor applications where the surface of the insulation becomes contaminated by deposits of moisture and dirt, for example, coal dust or salt spray. This test method is an accelerated test that simulates extremely severe outdoor contamination. It is believed that the most severe conditions likely to be encountered in outdoor service in the United States will be relatively mild compared to the conditions specified in this test method.  
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1.1 This test method is intended to differentiate solid electrical insulating materials with respect to their resistance to the action of electric arcs produced by conduction through surface films of a specified contaminant containing moisture. Test Methods D2302, D2303, D3638, and D5288 are also useful to evaluate materials.  
1.2 Units—The values stated in SI units are the standard. The inch-pound units in parentheses are for information only. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
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Note 1: There is no equivalent ISO standard.  
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ASTM D2304-23(Test Method)
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6.1 Thermal degradation is often a major factor affecting the life of insulating materials and the equipment in which they are used. The temperature index provides a means for comparing the thermal capability of different materials in respect to the degradation of a selected property (the aging criterion). This property needs to directly or indirectly represent functional needs in application. For example, it is possible that a change in dielectric strength will be of direct, functional importance. However, more often it is possible that a decrease in dielectric strength will indirectly indicate the development of undesirable cracking (embrittlement). A decrease in flexural strength has the potential to be of direct importance in some applications, but also has the potential to indirectly indicate a susceptibility to failure in vibration. Often, it is necessary that two or more criteria of failure be used; for example, dielectric strength and flexural strength.  
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1.1 This test method2 provides procedures for evaluating the thermal endurance of rigid electrical insulating materials. Dielectric strength, flexural strength, or water absorption are determined at room temperature after aging for increasing periods of time in air at selected-elevated temperatures. A thermal-endurance graph is plotted using a selected end point at each aging temperature. A means is described for determining a temperature index by extrapolation of the thermal endurance graph to a selected time.  
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5.1 This test method provides a means to measure a variety of fire-test-response characteristics associated with smoke obscuration and resulting from burning the electrical insulating materials contained in electrical or optical fiber cables. The specimens are allowed to burn freely under well ventilated conditions after ignition by means of a propane gas burner.  
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ASTM D5537-23a(Test Method)
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5.1 This test method provides a means to measure a variety of fire-test-response characteristics associated with heat and smoke release and resulting from burning the materials insulating electrical or optical fiber cables, when made into cables and installed on a vertical cable tray. The specimens are allowed to burn freely under well ventilated conditions after ignition by means of a propane gas burner. The ignition source used in this test method is also described as a premixed flame flaming ignition source in Practice E3020, which contains an exhaustive compilation of ignition sources.  
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SIGNIFICANCE AND USE
5.1 During operation of electrical equipment, including wires, resistors, and other conductors, it is possible for overheating to occur under certain conditions of operation, or when malfunctions occur. When this happens, a possible result is ignition of the adjacent insulation material.  
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5.3 This test method determines the minimum temperature required to ignite a material by the effect of a glowing heat source, under the specified conditions of test.  
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1.1 This test method covers the minimum temperature required to ignite insulating materials using a glowing heat source. In a preliminary fashion, this test method differentiates between the susceptibilities of different materials with respect to their resistance to ignition due to an electrically-heated source.  
1.2 This test method applies to molded or sheet materials available in thicknesses ranging from 0.25 mm to 6.4 mm.  
1.3 This test method is not valid for determining the ignition behavior of complete electrotechnical equipment, since the design of the electrotechnical product influences the heat transfer between adjacent parts.  
1.4 This test method measures and describes the response or materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire hazard or fire risk assessment of the materials, products, or assemblies under actual fire conditions.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. (See IEEE/ASTM SI-10 for further details.)For specific precautionary statements, see Section 9.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see Section 9.  
1.7 Fire testing is inherently hazardous. Adequate safeguards for personnel and property shall be employed in conducting these tests.
Note 1: Although this test method and IEC 60695-2-12 differ in approach and in detail, data obtained to determine the glow-wire flammability index (GWFI) using either test method are technically similar. Although this test method and IEC 60695-2-13 differ in approach and in detail, data obtained to determine the glow-wire ignition temperature (GWIT) using either test method are technically similar.  
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM D1711-22(Terminology)
Standard Terminology Relating to Electrical Insulation

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1.1 This terminology standard is a compilation of technical terms associated with testing and specifying solid electrical and electronic insulating materials.  
1.2 This terminology standard shall contain all definitions that are balloted specifically through Subcommittee D09.94 and through D09 main committee and that are of general interest to standards associated with electrical and electronic insulating materials. Those definitions shall be of importance to electrical and electronic insulating materials issues but need not be directly associated with a specific standard under the jurisdiction of Committee D09 on Electrical and Electronic Insulating Materials.  
1.3 It is intended that all definitions in this terminology standard originating in a specific standard under the jurisdiction of Committee D09 be identical to definitions of the same terms as printed in standards of originating technical subcommittees, with the exceptions of: (1) deletion of any part of the Discussion included in another standard that refers specifically to the use of a term in that standard; (2) figure numbers and corresponding references; and (3) in this terminology standard, a parenthetical addition of a reference to one or more technical standards in which the term is used and the year in which the term was added to this compilation.  
1.3.1 Definitions contained in this terminology standard which did not originate in a specific standard under the jurisdiction of Committee D09, or which originated in a standard that has since been revised or withdrawn, and that have been appropriately balloted, shall also be included in this terminology standard.  
1.4 It is permissible to include symbols as part of the representation of terms, where appropriate.  
1.5 It is not intended that this terminology standard include symbols (except as noted in 1.4). It is also permissible to include acronyms and abbreviations referring directly to defined terms.  
1.6 Revisions and additions to those definitions in this terminology standard which originate in a specific standard under the jurisdiction of Committee D09 are to be made as a product of a collaborative effort between Subcommittee D09.94 and the corresponding technical subcommittee of Committee D09, with Subcommittee D09.94 providing editorial advice to the technical subcommittees.  
1.7 Each definition in this terminology standard shall be accompanied by the year in which it was first incorporated into the standard, placed at the end in parentheses. All discussions shall also carry a date; it is possible that the discussion date is different from the definition date.  
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SIGNIFICANCE AND USE
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SCOPE
1.1 These test methods cover procedures for evaluating the characteristics of forced-convection ventilated electrically-heated ovens, operating over all or part of the temperature range from 20 °C above the ambient temperature to 500 °C and used for thermal endurance evaluation of electrical insulating materials.  
1.2 These test methods are based on IEC Publication 60216-4-1, and are technically identical to it. This compilation of test methods and an associated specification, D5423, have replaced Specification D2436.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Standard Specification for Pressboard for Electrical Insulating Purposes

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1.1 This specification covers pressboard for electrical insulating purposes, manufactured from kraft, cotton, or kraft and cotton pulps. This board is intended for dielectrical or structural purposes in transformers and other electrical apparatus.  
1.2 Electrical insulating boards are most commonly referred to (and will be referred to herein) as pressboard. Other terms used for pressboard include transformer board, fuller board, and presspan.  
1.3 This specification covers pressboard having a nominal thickness of 0.030 to 0.315 in. (0.8 to 8.0 mm). For thinner material refer to Specification D1305.  
1.4 The maximum thickness available will differ with the type and the manufacturer. The maximum sheet size will differ with the thickness, type, and manufacturer.  
1.5 Pressboard shall normally be plied wet without pasting. Unless specified by the purchaser, this specification does not include pressboard comprised of two or more sheets that have been laminated together using an adhesive.
Note 1: The materials described in this specification are similar to corresponding types of pressboard described in IEC Specification 641-3, Sheet 1, Types B.0.1, B.2.1, B.2.3, B.3.1, and B.3.3.  
1.6 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM D3394-16(2022)(Test Method)
Standard Test Methods for Sampling and Testing Electrical Insulating Board

SIGNIFICANCE AND USE
19.1 Apparent density affects the dielectric and physical characteristics of insulating board and is a factor in the economics of its use in apparatus. This test is useful for specification, design, and quality control purposes.
SCOPE
1.1 These test methods cover the sampling and testing of electrical insulating boards. These boards are porous, usually fibrous sheets used for dielectric and structural purposes in electrical apparatus.  
1.2 These test methods are not intended for testing vulcanized fibre or molded laminated sheets.  
1.3 These test methods are applicable to board materials having a nominal thickness of at least 0.030 in. (0.76 mm).  
Note 1: For materials thinner than 0.030 in. (0.76 mm) see Test Methods D202.  
1.4 The test methods appear in the following sections:    
Sections  
ASTM Method
Reference  
Apparent Density  
18 – 23  
Aqueous Extract Characteristics  
36 – 42  
D202  
Ash Content  
43 – 46  
T 413  
Compatibility with Dielectric
Liquids  
47 – 52  
D664, D877, D924,
D971, D974, D1169,
D1500, D1816,
D3455, D3487  
Compressibility  
79 – 85  
Conditioning  
11  
D685  
Degree of Polymerization  
86 – 89  
D4243  
Dielectric Strength in Air  
53 – 59  
D149  
Dielectric Strength in Oil  
60 – 65  
D149, D2413, D3426  
Dimensions of Sheets  
12 – 17  
Moisture Content  
31 – 35  
D644  
Oil Absorption  
72 – 78  
Reports  
10  
Sampling  
6 – 9  
D3636  
Shrinkage  
24 – 30  
D644  
Tensile Properties  
66 – 71  
D202  
1.5 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to consult and establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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