Standard Specification for Seamless Copper Tube for Medical Gas Systems

ABSTRACT
This specification establishes the requirements for two wall thickness schedules of specially cleaned, straight lengths of seamless copper tube, identified as Types K and L, suitable for medical gas systems. The product shall be manufactured by such hot working necessary to convert the billet to a tubular shape and cold worked to the finished size. Seamless copper tube for medical gas systems shall be furnished in the H58 (Drawn General Purpose) temper. Tension test and Rockwell hardness test shall be performed to determine the tube's tensile strength and hardness, respectively. Eddy-current test, a nondestructive test, shall be performed as well. The tubes used for medical gas systems shall be cleaned by any of the following recommended methods: alkaline washing, steam solvent washing, steam detergent washing, steam washing, vapor degreasing, and refrigerant degreasing.
SCOPE
1.1 This specification establishes the requirements for two wall thickness schedules of specially cleaned, straight lengths of seamless copper tube, identified as Types K and L, suitable for medical gas systems. The tube shall be installed in conformance with the requirements of the National Fire Protection Association (NFPA) Standard 99, Gas and Vacuum Systems (NFPA) Standard 99C, Standard for Hypobaric Facilities (NFPA) Standard 99B, and Canadian Standards Association (CSA) Standard Z 305.1/Z 7396.1, Nonflammable Medical Gas Piping Systems. Note 1
Types K and L tube are defined in Specification B 88.
Note 2
Drawn temper tube is suitable for use with capillary (solder joint) fittings for brazing.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units, which are provided for information only and are not considered standard.
The following safety hazard caveat pertains only to the test method portion of Section of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
14-Mar-2006
Technical Committee
Drafting Committee
Current Stage
Ref Project

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ASTM B819-00(2006) - Standard Specification for Seamless Copper Tube for Medical Gas Systems
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: B819 – 00 (Reapproved 2006)
Standard Specification for
Seamless Copper Tube for Medical Gas Systems
This standard is issued under the fixed designation B819; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* B251 Specification for General Requirements for Wrought
Seamless Copper and Copper-Alloy Tube
1.1 This specification establishes the requirements for two
B280 Specification for Seamless Copper Tube forAir Con-
wall thickness schedules of specially cleaned, straight lengths
ditioning and Refrigeration Field Service
of seamless copper tube, identified as Types K and L, suitable
B601 Classification for Temper Designations for Copper
for medical gas systems. The tube shall be installed in
and Copper Alloys—Wrought and Cast
conformance with the requirements of the National Fire
B846 Terminology for Copper and Copper Alloys
Protection Association (NFPA) Standard99, Gas and Vacuum
E8 Test Methods for Tension Testing of Metallic Materials
Systems(NFPA)Standard99C,StandardforHypobaricFacili-
E18 Test Methods for Rockwell Hardness of Metallic Ma-
ties (NFPA) Standard 99B, and Canadian Standards Associa-
terials
tion (CSA) Standard Z305.1/Z7396.1, Nonflammable Medi-
E29 Practice for Using Significant Digits in Test Data to
cal Gas Piping Systems.
Determine Conformance with Specifications
NOTE 1—Types K and L tube are defined in Specification B88.
E53 TestMethodforDeterminationofCopperinUnalloyed
NOTE 2—Drawn temper tube is suitable for use with capillary (solder
Copper by Gravimetry
joint) fittings for brazing.
E62 Test Methods for Chemical Analysis of Copper and
1.2 Thevaluesstatedininch-poundunitsaretoberegarded
Copper Alloys (Photometric Methods)
as standard. The values given in parentheses are mathematical
E243 Practice for Electromagnetic (Eddy-Current) Exami-
conversions to SI units, which are provided for information
nation of Copper and Copper-Alloy Tubes
only and are not considered standard.
E255 Practice for Sampling Copper and Copper Alloys for
1.3 Thefollowingsafetyhazardcaveatpertainsonlytothe
the Determination of Chemical Composition
test method portion of Section 12 of this specification. This
E527 Practice for Numbering Metals and Alloys in the
standard does not purport to address all of the safety concerns,
Unified Numbering System (UNS)
if any, associated with its use. It is the responsibility of the user
2.2 Other Standards:
of this standard to establish appropriate safety and health
National Fire Protection Association (NFPA) 99, Gas and
practices and determine the applicability of regulatory limita-
Vacuum Systems (NFPA) 99C and Standard for Hypo-
tions prior to use.
baric Facilities (NFPA) 99B
Compressed Gas Association (CGA) G-4.1, Cleaning
2. Referenced Documents
Equipment for Oxygen Service
2.1 ASTM Standards:
Canadian Standards Association (CSA) Z305.1/Z7396.1,
B88 Specification for Seamless Copper Water Tube 6
Nonflammable Medical Gas Piping Systems
3. Terminology
ThisspecificationisunderthejurisdictionofASTMCommitteeB05onCopper
and CopperAlloys and is the direct responsibility of Subcommittee B05.04 on Pipe 3.1 For definitions of terms related to copper and copper
and Tube.
alloys, refer to Terminology B846.
Current edition approved March 15, 2006. Published April 2006. Originally
3.2 Definitions of Terms Specific to This Standard:
approved in 1992. Last previous edition approved in 2000 as B819–00. DOI:
3.2.1 lengths—straight pieces of the product.
10.1520/B0819-00R06.
The UNS system for copper and copper alloys (see Practice E527) is a simple
expansion of the former standard system accomplished by the addition of a prefix
“C”andasuffix“00”.Thesuffixcanbeusedtoaccommodatecompositionvariation Available from National Fire Protection Association (NFPA), 1 Batterymarch
of the base alloy. Park, Quincy, MA 02269-9101.
3 5
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Available from Compressed Gas Association (CGA), 1725 Jefferson Davis
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Hwy., Suite 1004, Arlington, VA 22202-4102.
Standards volume information, refer to the standard’s Document Summary page on Available from Canadian Standards Association (CSA), 178 Rexdale Blvd.,
the ASTM website. Toronto, ON M9W1R3, Canada.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
B819 – 00 (2006)
3.2.2 standard—uniform lengths established as commercial 5.2 Manufacture—The product shall be manufactured by
standards. such hot working necessary to convert the billet to a tubular
3.2.3 tube, copper water—aseamlesscoppertubeconform- shape and cold worked to the finished size.
ing to the particular dimensions commercially known as
6. Chemical Composition
CopperWaterTubeanddesignatedasTypesKandL(seeTable
1). 6.1 The material shall conform to the following chemical
3.2.4 tube, seamless—a tube produced with a continuous
requirements of Copper UNS No. C12200:
periphery in all stages of the operations.
Copper (incl silver), % 99.9 minimum
Phosphorous, % 0.015 to 0.040
4. Ordering Information
6.2 These specification limits do not preclude the presence
4.1 Ordersformaterialunderthisspecificationshallinclude
of other elements. Limits for unnamed elements may be
the following information:
establishedbyagreementbetweenthemanufacturerorsupplier
4.1.1 Specification B819–00.
and the purchaser.
4.1.2 Nominal or standard size (Column 1 of Table 1) and
7. Temper
whether Type K or L (Sections 3 and 10),
4.1.3 Temper (Sections 7 and 8),
7.1 Seamless copper tube for medical gas systems shall be
4.1.4 Length (see 10.5),
furnished in the H58 (Drawn General Purpose) temper, as
4.1.5 Quantity (pieces) of each size and type,
defined in Practice B601.
4.2 The following options are available and should be
specified at the time of placing the order when required.
TABLE 2 Mechanical Properties
4.2.1 Whethertensiontestdeterminationsarerequired(Sec-
A
Temper Designation Rockwell Hardness Tensile Strength
tion 8), Form
B C
Standard Former Scale Value min, ksi (MPa)
4.2.2 Whether the tube shall be charged with dry, oil-free
H58 drawn straight 30T 30 min 36 (250)
general lengths
nitrogen during capping, closing, or plugging (see 11.8),
purpose
4.2.3 Certification, if required (see Section 20), and
A
Rockwell hardness tests shall be made on the inside surfaces of the tube.
4.2.4 Mill Test Report, if required, (see Section 21).
When suitable equipment is not available for determining the specified Rockwell
4.2.5 Inaddition,whenmaterialispurchasedforagenciesof
hardness, other Rockwell scales and values may be specified subject to between
the purchaser and the supplier.
the U.S. government, it shall conform to the Supplementary
B
ksi = 1000 psi.
Requirements as defined herein when specified in the contract
C 6
MPa = pascal 3 10 .
or purchase order.
5. Materials and Manufacture 8. Mechanical Properties
5.1 Material—The materials of manufacture shall be a cast 8.1 The tube shall conform to the mechanical property
billet of Copper Alloy UNS C12200 of such purity and requirements specified in Table 2 when tested in accordance
soundness as to be suitable for processing into the products with Test Methods E18 and E8, respectively. Tension test
prescribed herein. determinationsneednotbemadeexceptwhenindicatedbythe
TABLE 1 Dimensions, Mass, and Tolerances in Diameter and Wall Thickness for Nominal or Standard Copper Water Tube Sizes.
(All tolerances are plus and minus except as otherwise indicated)
Nominal Average
Wall Thickness and Tolerances, in.
or Outside Outside
A
Standard Diameter, Diameter Type K Type L Theoretical Mass, lb/ft (kg/m)
Size. in. (mm) Tolerances,
Wall Thickness Wall Tolerance Thickness Tolerance Type K Type L
in. in. (mm)
⁄4 0.375 (9.52) 0.001 (0.025) 0.035 (0.889) 0.0035 (0.089) 0.030 (0.762) 0.003 (0.076) 0.145 (0.216) 0.126 (0.187)
⁄8 0.500 (12.7) 0.001 (0.025) 0.049 (1.24) 0.005 (0.13) 0.035 (0.889) 0.004 (0.10) 0.269 (0.400) 0.198 (0.295)
⁄2 0.625 (15.9) 0.001 (0.025) 0.049 (1.24) 0.005 (0.13) 0.040 (1.02) 0.004 (0.10) 0.344 (0.512) 0.285 (0.424)
⁄8 0.750 (19.1) 0.001 (0.025) 0.049 (1.24) 0.005 (0.13) 0.042 (1.07) 0.004 (0.10) 0.418 (0.622) 0.362 (0.539)
⁄4 0.875 (22.3) 0.001 (0.025) 0.065 (1.65) 0.006 (0.15) 0.045 (1.14) 0.004 (0.10) 0.641 (0.954) 0.455 (0.677)
1 1.125 (28.6) 0.0015 (0.038) 0.065 (1.65) 0.006 (0.15) 0.050 (1.27) 0.005 (0.13) 0.839 (1.25) 0.655 (0.975)
1 ⁄4 1.375 (34.9) 0.0015 (0.038) 0.065 (1.65) 0.006 (0.15) 0.055 (1.40) 0.006 (0.15) 1.040 (1.55) 0.884 (1.32)
1 ⁄2 1.625 (41.3) 0.002 (0.051) 0.072 (1.83) 0.007 (0.18) 0.060 (1.52) 0.006 (0.15) 1.360 (2.02) 1.140 (1.70)
2 2.125 (54.0) 0.002 (0.051) 0.083 (2.11) 0.008 (0.20) 0.070 (1.78) 0.007 (0.18) 2.060 (3.07) 1.750 (2.60)
2 ⁄2 2.625 (66.7) 0.002 (0.051) 0.095 (2.41) 0.010 (0.25) 0.080 (2.03) 0.008 (0.20) 2.930 (4.36) 2.480 (3.69)
3 3.125 (79.4) 0.002 (0.510) 0.109 (2.77) 0.011 (0.28) 0.090 (2.29) 0.009 (0.23) 4.000 (5.95) 3.330 (4.96)
3 ⁄2 3.625 (92.1) 0.002 (0.051) 0.120 (3.05) 0.012 (0.30) 0.100 (2.54) 0.010 (0.25) 5.120 (7.62) 4.290 (6.38)
4 4.125 (105) 0.002 (0.051) 0.134 (3.40) 0.013 (0.33) 0.110 (2.79) 0.011 (0.28) 6.510 (9.69) 5.380 (8.01)
5 5.125 (130) 0.002 (0.051) 0.160 (4.06) 0.016 (0.41) 0.125 (3.18) 0.012 (0.30) 9.670 (14.4) 7.610 (11.3)
6 6.125 (156) 0.002 (0.051) 0.192 (4.88) 0.019 (0.48) 0.140 (3.56) 0.014 (0.36) 13.900 (20.7) 10.200 (15.2)
8 8.125 (206) +0.002 (0.051) 0.271 (6.88) 0.027 (0.69) 0.200 (5.08) 0.020 (0.51) 25.900 (38.5) 19.300 (28.7)
H
−0.006 (0.150)
A
The average outside diameter of a tube is the average of the maximum and minimum outside diameter, as determined at any one cross section of the tube.
B819 – 00 (2006)
purchaseratthetimeofplacingtheorder.Aconvenientmethod 9.2.1 The tube shall stand without showing evidence of
ofindicatingthatthesetestsaretobemadeistostatethat“Test leakage, and an internal hydrostatic pressure sufficient to
Procedure T” is required (see 4.2.1). Where agreement on the subject the material to a fiber stress of 6000 psi (41 MPa)
Rockwellhardnesstestscannotbereached,thetensilestrength calculated from the following equation for thin hollow cylin-
requirements of Table 2 shall be the basis for acceptance or ders under tension:
rejection.
2 St
P 5 (1)
D 20.8t
9. Nondestructive Testing
where:
9.1 Each tube up to and including 3-in. (76.2-mm) standard
P = hydrostatic pressure, psi (MPa);
size, 3 ⁄8-in. (79.4-mm) outside diameter, shall be subjected to
S = allowable stress of the material, psi (MPa);
an eddy-current test. Testing shall follow the procedures of
t = wall thickness, in. (mm); and
Practice E243, except for the determination of “end effect.”
D = outside diameter of the tube, in. (mm).
Tubes shall be passed through an eddy-current test unit
9.2.2 Thetubeshallstandaninternalairpressureof60psig
adjusted to provide information on the suitability of the tube
(415kPa)for5swithoutshowingevidenceofleakage.Thetest
for the intended application.
method used shall permit easy visual detection of any leakage,
such as by having the tube under water or by the pressure
9.1.1 Either notch depth or drilled hole standards shall be
used. differential method.
9.1.1.1 Notch-depth standards, rounded to the nearest 0.001
10. Dimensions, Mass and Permissible Variations
in. (0.025 mm) shall be 22% of the wall thickness. The
notch-depthtoleranceshallbeplusandminus0.0005in.(0.013 10.1 For the purpose of determining conformance with the
dimensional requirements specified in this specification, any
mm). Alternatively at the option of the manufacturer using
speed-insensitiveeddy-currentunitsthatareequippedsothata measured value outside the specified limiting values for any
dimensions may be cause for rejection.
fraction of the maximum imbalance signal can be selected, the
following percent maximum imbalance signals may be used: 10.2 Standard Dimensions, Wall Thickness, and Diameter
Tolerances shall be in accordance with Table 1.
Maximum Percent Imbalance
Standard Tube Size, in. Signal Magnitude
10.3 Theoretical Weights for purposes of calculating
weights, cross sections, and so forth, the density of the copper
Up to ⁄8 , incl 0.2
3 3
shall be taken as 0.323 lb/in. (8.94 g/cm ).
⁄2 to 2, incl 0.3
Over 2 to 3, incl 0.4
10.4 Roundness Tolerance shall be as specified in Table 3.
The deviation from roundness is measured as the difference
9.1.1.2 Drilled holes shall be drilled radially through the
between major and minor diameters as determined at any one
wall using a suitable drill jig that has a bushing to guide the
cross section of the tube.
drill, care being taken to avoid distortion of the tube while
10.5 Standard Lengths and Tolerances—The standard
drilling.Thediameterofthedrilledholeshallbeinaccordance
length and tolerances shall be as specified in Table 4.
with the following and shall not vary by more than+0.001 in.
10.6 Squareness of Cut—The departure from squareness of
(+0.026 mm),−0.000 in. (−0.000 mm) of the hole diameter
the end of any tube shall not exceed more than 0.010 in. (0.25
specified.
mm) for tube up to and including ⁄2-in. (12.7-mm) standard
Tube Outside Diameter of Drilled
size; and not more than 0.016 in./in. (0.40 mm/mm) of outside
Diameter, in. Holes, in. Drill Number
diameter for tube larger than ⁄2-in. (12.7-mm) standard size.
1 3
⁄4 to ⁄4 , incl 0.025 72
Over ⁄4 to 1, incl 0.031 68
11. Tube Cleaned for Medical Gas Systems
Over 1 to 1 ⁄4 , incl 0.036 64
1 1
Over 1 ⁄4 to 1 ⁄2 , incl 0.042 58
11.1 Tube for medical gas systems shall be cleaned to meet
1 3
Over 1 ⁄2 to 1 ⁄4 , incl 0.046 58
the requirements of Section 12. The following are recom-
Over 1 ⁄4 to 2, incl 0.052 55
mended practices for cleaning, but the producer is not limited
9.1.2 Tubes that do not activate the signalling device of the
to these procedures.
eddy-current testers shall be considered as conforming to the
NOTE 3—Some cleaning techniques are found in CGA G-4.1.
requirements of this test. Tubes with discontinuities indicated
11.2 Alkaline Washing—Washing in a solution of approxi-
by the testing unit may at the option of the manufacturer be
mately4ozofcommercialalkalinecleanerpergallon(30g/L)
reexamined or retested to determine whether the discontinuing
is cause for rejection. Signals that are found to have been
causedbyminormechanicaldamage,soilormoisture,shallnot
TABLE 3 Roundness Tolerance
be cause f
...

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