SIGNIFICANCE AND USE
4.1 Most organic liquids and solids will ignite in a pressurized oxidizing gas atmosphere if heated to a sufficiently high temperature and pressure. This procedure provides a numerical value for the temperature at the onset of ignition under carefully controlled conditions. Means for extrapolation from this idealized situation to the description, appraisal, or regulation of fire and explosion hazards in specific field situations, are not established. Ranking of the ignition temperatures of several materials in the standard apparatus is generally in conformity with field experience.  
4.2 The temperature at which material will ignite spontaneously (AIT) will vary greatly with the geometry of the test system and the rate of heating. To achieve good interlaboratory agreement of ignition temperatures, it is necessary to use equipment of approximately the dimensions described in the test method. It is also necessary to follow the described procedure as closely as possible.  
4.3 The decomposition and oxidation of some fully fluorinated materials releases so little energy that there is no clear-cut indication of ignition. Nor will there be a clear indication of ignition if a sample volatilizes, distilling to another part of the reaction vessel, before reaching ignition temperature.
SCOPE
1.1 This test method covers the determination of the temperature at which liquids and solids will spontaneously ignite. These materials must ignite without application of spark or flame in a high-pressure oxygen-enriched environment.  
1.2 This test method is intended for use at pressures of 2.1 MPa to 20.7 MPa [300 psi to 3000 psi]. The pressure used in the description of the method is 10.3 MPa [1500 psi], and is intended for applicability to high pressure conditions. The test method, as described, is for liquids or solids with ignition temperature in the range from 60 °C to 500 °C [140 °F to 932 °F].
Note 1: Test Method G72/G72M normally utilizes samples of approximately 0.20 ± 0.03-g mass, a starting pressure of 10.3 MPa [1500 psi] and a temperature ramp rate of 5 °C/min. However, Autogenous Ignition Temperatures (AIT) can also be obtained under other test conditions. Testing experience has shown that AIT testing of volatile liquids can be influenced by the sample pre-conditioning and the sample mass. This will be addressed in the standard as Special Case 1 in subsection 8.2.2. Testing experience has also shown that AIT testing of solid or non-volatile liquid materials at low pressures (that is, 8.2.3. Since the AIT of a material is dependent on the sample mass/configuration and test conditions, any departure from the standard conditions normally used for Test Method G72/G72M testing should be clearly indicated in the test report.  
1.3 This test method is for high-pressure pure oxygen. The test method may be used in atmospheres from 0.5 % to 100 % oxygen.  
1.4 An apparatus suitable for these requirements is described. This test method could be applied to higher pressures and materials of higher ignition temperature. If more severe requirements or other oxidizers than those described are desired, care must be taken in selecting an alternative safe apparatus capable of withstanding the conditions.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognize...

  • Standard
    6 pages
    English language
  • Standard
    6 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice is suitable for the removal of contaminants found on materials, parts, and components used in systems requiring a high level of cleanliness, such as oxygen. Parts shall have been precleaned to remove visible contaminants prior to using this procedure. Softgoods such as seals and valve seats may be cleaned without precleaning.  
5.2 This procedure may also be used as the cleanliness verification technique for coupons used during cleaning effectiveness tests as in Test Method G122.  
5.3 The cleaning efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. Low frequencies in the 20 kHz to 25 kHz range have been found to damage soft metals such as aluminum and silver. Therefore, the specifications of the unit and the frequencies available must be considered in order to optimize the cleaning conditions without damaging the parts.
SCOPE
1.1 This practice covers a procedure for the cleaning of materials and components used in systems requiring a high level of cleanliness, such as oxygen, by ultrasonic techniques.  
1.2 This practice may be used for cleaning small parts, components, softgoods, etc.  
1.3 The values stated in SI units are standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This guide helps those studying oxygen system incidents to select a direct cause hypothesis and to avoid conclusions based on hypotheses, however plausible, that have proven faulty in the past.
SCOPE
1.1 This guide covers procedures and material for examining fires in oxygen systems for the purposes of identifying potential causes and preventing recurrence.  
1.2 This guide is not comprehensive. The analysis of oxygen fire incidents is not a science, and definitive causes have not been established for some events.  
1.3 The procedures and analyses in this guide have been found to be useful for interpreting fire events, for helping identify potential causes, and for excluding other potential causes. The inclusion or omission of any analytical strategy is not intended to suggest either applicability or inapplicability of that method in any actual incident study.  
Note 1: Although this guide has been found applicable for assisting qualified technical personnel to analyze incidents, each incident is unique and must be approached as a unique event. Therefore, the selection of specific tactics and the sequence of application of those tactics must be conscious decisions of those studying the event.
Note 2: The incident may require the formation of a team to provide the necessary expertise and experience to conduct the study. The personnel analyzing an incident, or at least one member of the team, should know the process under study and the equipment installation.  
1.4 Warning—During combustion, gases, vapors, aerosols, fumes, or combinations thereof, are evolved, which may be present and may be hazardous to people. Caution—Adequate precautions should be taken to protect those conducting a study.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Guide
    11 pages
    English language

SCOPE
1.1 This terminology defines terms related to the compatibility and sensitivity of materials in oxygen enriched atmospheres. It includes those standards under the jurisdiction of ASTM Committee G04.  
1.2 The terminology concentrates on terms commonly encountered in and specific to practices and methods used to evaluate the compatibility and sensitivity of materials in oxygen. This evaluation is usually performed in a laboratory environment, and this terminology does not attempt to include laboratory terms.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice is suitable for the determination of extractable substances that may be found in materials used in systems or components requiring a high level of cleanliness, such as oxygen systems. Soft goods, such as seals and valve seats, may be tested as received. Gloves and wipes, or samples thereof, to be used in cleaning operations may be evaluated prior to use to ensure that the proposed extracting agent does not extract or deposit chemicals, or both, on the surface to be cleaned.  
5.2 Wipes or other cleaning equipment may be tested after use to determine the amount of contaminant removed from a surface.
Note 1: The amount of material extracted may be dependent upon the frequency and power density of the ultrasonic unit.  
5.3 The extraction efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. The unit, therefore, must be carefully evaluated to optimize the extraction conditions.
SCOPE
1.1 This practice may be used to extract nonvolatile and semivolatile residues from materials such as new and used gloves, new and used wipes, component soft goods, and so forth. When used with proposed cleaning materials (wipes, gloves, and so forth), this practice may be used to determine the potential of the proposed solvent or other fluids to extract contaminants (plasticizers, residual detergents, brighteners, and so forth) and deposit them on the surface being cleaned.  
1.2 This practice is not suitable for the evaluation of particulate contamination.  
1.3 The values stated in SI units are to be regarded standard. No other units of measurement are included in this standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    6 pages
    English language

SIGNIFICANCE AND USE
5.1 It is expected that this practice will be suitable to identify and quantify contaminants found in systems, system materials, and components used in systems requiring a high level of cleanliness, such as components for oxygen service. Nonmetallic piece parts such as seals and valve seats can be tested as received. Warning—If parts being tested are to be subsequently installed in an oxygen-enriched system, residual extraction solvent remaining in the part due to inadequate drying may increase the susceptibility of the system to ignition. The extraction solvent shall be thoroughly removed from the parts prior to service.  
5.2 Processing materials such as gloves and wipers, or samples thereof, to be used in the cleaning operation can be evaluated prior to use to ensure that the proposed cleaning solvent does not extract contaminants that may be deposited as residues on the surface to be cleaned.
Note 1: Test methods that do not require Soxhlet equipment, such as Test Methods E1560 and E1731, may be suitable alternatives for evaluation of processing materials. Test Method G144 with Practice G136 may be suitable for use when the material to be tested is not degraded by sonication. However, results from this test method cannot be directly compared to results from other test methods. Soxhlet extraction may be more aggressive than other extraction methods.  
5.3 Wipers or other cleaning supplies can be tested before and after use to determine the amount of contaminant removed from a surface. The type of contaminant removed from the surface may also be determined by qualitative analysis of the extracted NVR using analytical methods such as Fourier Transform Infrared (FTIR). This procedure can be used to obtain samples for NVR analysis using contaminated control coupons that were subjected to the cleaning process as controls to validate cleaning operations.  
5.4 The selection of the solvent requires some knowledge of the contaminant (see Practice G93 for recommenda...
SCOPE
1.1 This practice describes a procedure for the determination of residual contamination in materials to be used within or in contact with hardware requiring a high level of cleanliness, such as components for oxygen service, by Soxhlet extraction.  
1.2 This practice may be used for extracting nonvolatile and semivolatile residues from solids such as new and used gloves, new and used wipers, contaminated test specimens or control coupons, small piece parts (metallic or nonmetallic), etc. When used with proposed consumable cleaning materials (wipers, gloves, etc.), this practice may be used to determine the potential of the proposed solvent to extract contaminants (plasticizers, residual detergents, brighteners, etc.) from the cleaning material and deposit them on the surface being cleaned.  
1.3 This practice is not suitable for the evaluation of particulate contamination.  
1.4 The values stated in SI units are standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This test method provides for measuring of the minimum conditions of a range of parameters (concentration of oxidant in a flowing mixture of oxidant and diluent, pressure, temperature) that will just support sustained propagation of combustion. For materials that exhibit flaming combustion, this is a flammability limit similar to the lower flammability limit, upper flammability limit, and minimum oxidant for combustion of gases (1).4 However, unlike flammability limits for gases, in two-phase systems, the concept of upper and lower flame limits is not meaningful. However, limits can typically be determined for variations in other parameters such as the minimum oxidant for combustion (the oxidant index), the pressure limit, the temperature limit, and others. Measurement and use of these data are analogous to the measurement and use of the corresponding data for gaseous systems. That is, the limits apply to systems likely to experience complete propagations (equilibrium combustion). Successful ignition and combustion below the measured limits at other conditions or of a transient nature are not precluded below the threshold. Flammability limits measured at one set of conditions are not necessarily the lowest thresholds at which combustion can occur. Therefore direct correlation of these data with the burning characteristics under actual use conditions is not implied.
SCOPE
1.1 This test method covers a procedure for measuring the threshold-limit conditions to allow equilibrium of combustion of materials in various oxidant gases under specific test conditions of pressure, temperature, flow condition, fire-propagation directions, and various other geometrical features of common systems.  
1.2 This test method is patterned after Test Method D2863-95 and incorporates its procedure for measuring the limit as a function of oxidant concentration for the most commonly used test conditions. Sections 8, 9, 10, 11, 13, and  for the basic oxidant limit (oxygen index) procedure are quoted directly from Test Method D2863-95. Oxygen index data reported in accordance with Test Method D2863-95 are acceptable substitutes for data collected with this standard under similar conditions.  
1.3 This test method has been found applicable to testing and ranking various forms of materials. It has also found limited usefulness for surmising the prospect that materials will prove “oxygen compatible” in actual systems. However, its results do not necessarily apply to any condition that does not faithfully reproduce the conditions during test. The fire limit is a measurement of a behavioral property and not a physical property. Uses of these data are addressed in Guides G63 and G94.  
Note 1: Although this test method has been found applicable for testing a range of materials in a range of oxidants with a range of diluents, the accuracy has not been determined for many of these combinations and conditions of specimen geometry, outside those of the basic procedure as applied to plastics.
Note 2: Test Method D2863-95 has been revised and the revised Test Method has been issued as D2863-97. The major changes involve sample dimensions, burning criteria and the method for determining the oxygen index. The aim of the revisions was to align Test Method D2863 with ISO 4589-2. Six laboratories conducted comparison round robin testing on self-supporting plastics and cellular materials using D2863-95 and D2863-97. The results indicate that there is no difference between the means provided y the two methods at the 95 % confidence level. No comparison tests were conducted on thin films. The majority of ASTM Committee G4 favors maintaining the D2863-95 as the backbone of G125 until comprehensive comparison data become available.  
1.4 One very specific set of test conditions for measuring the fire limits of metals in oxygen has been codified in Test Method G124. Test Method G124 measures the minimum pressure limit in oxygen fo...

  • Standard
    9 pages
    English language

SIGNIFICANCE AND USE
4.1 The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in selecting materials for oxygen service in order to minimize the probability of ignition and the risk of explosion or fire. It is not intended as a specification for approving materials for oxygen service.
SCOPE
1.1 This guide applies to nonmetallic materials, (hereinafter called materials) under consideration for oxygen or oxygen-enriched fluid service, direct or indirect, as defined below. It is intended for use in selecting materials for applications in connection with the production, storage, transportation, distribution, or use of oxygen. It is concerned primarily with the properties of a material associated with its relative susceptibility to ignition and propagation of combustion; it does not involve mechanical properties, potential toxicity, outgassing, reactions between various materials in the system, functional reliability, or performance characteristics such as physical aging, degradation, abrasion, hardening, or embrittlement, except when these might contribute to an ignition.  
1.2 When this document was originally published in 1980, it addressed both metals and nonmetals. Its scope has been narrowed to address only nonmetals and a separate standard Guide G94 has been developed to address metals.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.
Note 2: In evaluating materials, any mixture with oxygen exceeding atmospheric concentration at pressures higher than atmospheric should be evaluated from the hazard point of view for possible significant increase in material combustibility.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Guide
    27 pages
    English language

SIGNIFICANCE AND USE
3.1 The purpose of this guide is to provide information that may be considered when selecting and qualifying a cleaning agent for oxygen-enriched systems.  
3.2 Insufficient cleanliness can result in the ignition of contaminants or components by a variety of mechanisms. Therefore, an acceptable level of contamination for each condition of use in oxygen-enriched service should be defined. The acceptable level of contamination may depend on various factors, such as:  
3.2.1 The nature and type of the contaminants,  
3.2.2 The location and degree of contamination,  
3.2.3 The type of substrate material,  
3.2.4 The configuration and end use of the equipment or part to be cleaned, and  
3.2.5 The operating parameters of the oxygen-enriched system (pressure, temperature, phase, concentration, fluid velocity, etc.).
SCOPE
1.1 The purpose of this guide is to establish a procedure to select cleaning agents, both solvents and water-based detergents, for oxygen-enriched systems. This includes laboratory-scale tests for cleaning effectiveness, materials compatibility, and oxygen compatibility.  
1.2 The effectiveness of a particular cleaning agent depends upon the method by which it is used, the nature and type of the contaminants, and the characteristics of the article being cleaned, such as size, shape, and material. Final evaluation of the cleaning agent should include testing of actual products and production processes.  
1.3 Different cleaning agents may be required for different cleaning activities, such as aqueous ultrasonic cleaning, spray cleaning, hand wiping, and flushing of oxygen lines in field applications.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Guide
    6 pages
    English language

SIGNIFICANCE AND USE
4.1 The purpose of this guide is to introduce the hazards and risks associated with oxygen-enriched systems. This guide explains common hazards that often are overlooked. It provides an overview of the standards and documents produced by ASTM Committee G04 and other knowledgable sources as well as their uses. It does not highlight standard test methods that support the use of these practices. Table 1 provides a graphic representation of the relationship of ASTM G04 standards. Table 2 provides a list of standards published by ASTM and other organizations.  
4.2 The standards discussed here focus on reducing the hazards associated with the use of oxygen. In general, they are not directly applicable to process reactors in which the deliberate reaction of materials with oxygen is sought, as in burners, bleachers, or bubblers. Other ASTM Committees and products (such as the CHETAH program5) and other outside groups are more pertinent for these.  
4.3 This guide is not intended as a specification to establish practices for the safe use of oxygen. The documents discussed here do not purport to contain all the information needed to design and operate an oxygen-enriched system safely. The control of oxygen hazards has not been reduced to handbook procedures, and the tactics for using oxygen are not simple. Rather, they require the application of sound technical judgment and experience. Oxygen users should obtain assistance from qualified technical personnel to design systems and operating practices for the safe use of oxygen in their specific applications.
SCOPE
1.1 This guide covers an overview of the work of ASTM Committee G04 on Compatibility and Sensitivity of Materials in Oxygen-Enriched Atmospheres. It is a starting point for those asking the question: “What are the risks associated with my use of oxygen?” This guide is an introduction to the unique concerns that must be addressed in the handling of oxygen. The principal hazard is the prospect of ignition with resultant fire, explosion, or both. All fluid systems require design considerations, such as adequate strength, corrosion resistance, fatigue resistance, and pressure safety relief. In addition to these design considerations, one must also consider the ignition mechanisms that are specific to an oxygen-enriched system. This guide outlines these ignition mechanisms and the approach to reducing the risks.  
1.2 This guide also lists several of the recognized causes of oxygen system fires and describes the methods available to prevent them. Sources of information about the oxygen hazard and its control are listed and summarized. The principal focus is on Guides G63, G88, Practice G93, and Guide G94. Useful documentation from other resources and literature is also cited.  
Note 1: This guide is an outgrowth of an earlier (1988) Committee G04 videotape adjunct entitled Oxygen Safety and a related paper by Koch2 that focused on the recognized ignition source of adiabatic compression as one of the more significant but often overlooked causes of oxygen fires. This guide recapitulates and updates material in the videotape and paper.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements see Sections 8 and 11.  
Note 2: ASTM takes no position respecting the validity of any evaluation methods asserted in connection with any ite...

  • Guide
    16 pages
    English language

SIGNIFICANCE AND USE
5.1 It is expected that this test method will be suitable for the quantitative determination of total carbon in water that has been used to clean, extract, or sample parts, components, materials, or systems requiring a high degree of cleanliness, that is, oxygen systems.
SCOPE
1.1 This test method covers the determination of residual contamination in an aqueous sample by the use of a total carbon (TC) analyzer. When used in conjunction with Practice G131 and G136, this procedure may be used to determine the cleanliness of systems, components, and materials requiring a high level of cleanliness, such as oxygen systems. This procedure is applicable for aqueous-based cleaning and sampling methods only.  
1.2 This test method is not suitable for the evaluation of particulate contamination, or contaminants that are not soluble in or that do not form an emulsion with water.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
4.1 The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in selecting metals for oxygen service in order to minimize the probability of ignition and the risk of explosion or fire. It is intended for use in selecting materials for applications in connection with the production, storage, transportation, distribution, or use of oxygen. It is not intended as a specification for approving materials for oxygen service.
SCOPE
1.1 This guide applies to metallic materials under consideration for oxygen or oxygen-enriched fluid service, direct or indirect, as defined in Section 3. It is concerned primarily with the properties of a metallic material associated with its relative susceptibility to ignition and propagation of combustion. It does not involve mechanical properties, potential toxicity, outgassing, reactions between various materials in the system, functional reliability, or performance characteristics such as aging, shredding, or sloughing of particles, except when these might contribute to an ignition.  
1.2 This document applies only to metals; nonmetals are covered in Guide G63.
Note 1: The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.
Note 2: In evaluating materials, any mixture with oxygen exceeding atmospheric concentration at pressures higher than atmospheric should be evaluated from the hazard point of view for possible significant increase in material combustibility.  
1.3 Units—The values stated in SI units are to be regarded as the standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Guide
    32 pages
    English language
  • Guide
    32 pages
    English language

SIGNIFICANCE AND USE
4.1 This test method comprises two phases and is used to evaluate the ignition sensitivity and fault tolerance of oxygen pressure regulators used for medical and emergency applications.  
4.2 Phase 1: Oxygen Pressure Shock Test—The objective of this test phase is to determine whether the heat or temperature from oxygen pressure shocks will result in burnout or visible heat damage to the internal parts of the pressure regulator.  
4.2.1 The criteria for a valid test are specified in ISO 10524–1, Section 6.6 for oxygen pressure regulators and ISO 10524–3, Section 6.6 for oxygen VIPRs.  
4.2.2 The pass/fail criteria for a pressure regulator are specified in ISO 10524–1, Section 6.6 for oxygen pressure regulators and ISO 10524–3, Section 6.6 for oxygen VIPRs.  
4.3 Phase 2: Promoted Ignition Test—  
4.3.1 Oxygen Pressure Regulator—The objective of this test phase is to determine if an ignition event upstream of the pressure regulator inlet filter will result in sustained combustion and burnout of the pressure regulator.
4.3.1.1 The criterion for a valid test is either, (1) failure of the pressure regulator, as defined in 4.3.1.2, or (2) if the pressure regulator does not fail, consumption of at least 90 % of the ignition pill as determined by visual inspection or mass determination.
4.3.1.2 Failure of the pressure regulator is defined as the breach of the pressurized regulator component (burnout), which may include the CGA 870 seal ring, and ejection of molten or burning metal or any parts, including the gauge, from the pressure regulator. See Appendix X6 Testing Pressure Regulators and VIPRs with Gauges. However, momentary (less than 1 s) ejection of flame through normal vent paths, with sparks that look similar to those from metal applied to a grinding wheel, is acceptable and does not constitute a failure.  
4.3.2 Oxygen VIPR—The objective of this test is to determine if an ignition event upstream of the shut-off valve or within the shut-off valve will resu...
SCOPE
1.1 For the purpose of this standard, a pressure regulator, also called a pressure-reducing valve, is a device intended for medical or emergency purposes that is used to convert a medical or emergency gas pressure from a high, variable pressure to a lower, more constant working pressure [21 CFR 868.2700 (a)]. Some of these oxygen pressure regulators are a combination of a pressure regulator and cylinder valve. These devices are often referred to as valve integrated pressure regulators, or VIPRs.  
1.2 This standard provides an evaluation tool for determining the ignition sensitivity and fault tolerance of oxygen pressure regulators and VIPRs used for medical and emergency applications. An ignition-sensitive pressure regulator or VIPR is defined as having a high probability of ignition as evaluated by rapid pressurization testing (Phase 1). A fault-tolerant pressure regulator or VIPR is defined as having a low consequence of ignition as evaluated by forced ignition testing (Phase 2).
Note 1: It is essential that a risk assessment be carried out on breathing gas systems, especially concerning toxic product formation due to ignition or decomposition of nonmetallic materials as weighed against the risk of flammability (refer to Guide G63 and ISO 15001.2). See Appendix X1 and Appendix X2 for details.  
1.3 This standard applies only to:  
1.3.1 Oxygen pressure regulators used for medical and emergency applications that are designed and fitted with CGA 540 inlet connections, CGA 870 pin-index adapters (CGA V-1), or EN ISO 407 pin-index adapters.  
1.3.2 Oxygen VIPRs used for medical and emergency applications that are designed to be permanently fitted to a medical gas cylinder.  
1.4 This standard is a test standard not a design standard; This test standard is not intended as a substitute for traditional design requirements for oxygen cylinder valves, pressure regulators and VIPRs. A well-designed pressure regulator or ...

  • Standard
    21 pages
    English language

SIGNIFICANCE AND USE
4.1 This test standard describes how to evaluate the relative sensitivity of materials and components to dynamic pressure impacts by various gaseous fluid media (can include gas mixtures).  
4.2 Changes or variations in test specimen configurations, thickness, preparation, and cleanliness can cause a significant change in their impact ignition sensitivity/reaction. For material tests, the test specimen configuration shall be specified on the test report.  
4.3 Changes or variation in the test system configuration from that specified herein may cause a significant change in the severity produced by a dynamic pressure surge of the gaseous media.  
4.4 A reaction is indicated by an abrupt increase in test specimen temperature, by obvious changes in odor, color, or material appearance, or a combination thereof, as observed during post-test examinations. Odor alone is not considered positive evidence that a reaction has occurred. When an increase in test specimen temperature is observed, a test specimen reaction must be confirmed by visual inspection. To aid with visual inspection, magnification less than 10× can be used.  
4.5 When testing components, the test article must be disassembled and the nonmetallic materials examined for evidence of ignition after completion of the specified pressure surge cycles.  
4.6 Ignition or precursors to ignition for any test sample shall be considered a failure and are indicated by burning, material loss, scorching, or melting of a test material detected through direct visual means. Ignition is often indicated by consumption of the non-metallic material under test, whether as an individual material or within a component. Partial ignition can also occur, as shown in Fig. 3a, b, and c, and shall also be considered an ignition (failure) for the purpose of this test standard.
FIG. 3 a Untested PCTFE (10X Magnification) (Polychlorotrifluoroethylene) Sample.  
FIG. 3 b Untested Nylon (PA, polyamide) Valve Seat (10X magnification) (c...
SCOPE
1.1 This test method describes a method to determine the relative sensitivity of nonmetallic materials (including plastics, elastomers, coatings, etc.) and components (including valves, regulators flexible hoses, etc.) to dynamic pressure impacts by gases such as oxygen, air, or blends of gases containing oxygen.  
1.2 This test method describes the test apparatus and test procedures employed in the evaluation of materials and components for use in gases under dynamic pressure operating conditions up to gauge pressures of 69 MPa and at elevated temperatures.  
1.3 This test method is primarily a test method for ranking of materials and qualifying components for use in gaseous oxygen. The material test method is not necessarily valid for determination of the sensitivity of the materials in an “as-used” configuration since the material sensitivity can be altered because of changes in material configuration, usage, and service conditions/interactions. However, the component testing method outlined herein can be valid for determination of the sensitivity of components under service conditions. The current provisions of this method were based on the testing of components having an inlet diameter (ID bore) less than or equal to 14 mm (see Note 1).  
1.4 A 5 mm Gaseous Fluid Impact Sensitivity (GFIS) test system and a 14 mm GFIS test system are described in this standard. The 5 mm GFIS system is utilized for materials and components that are directly attached to a high-pressure source and have minimal volume between the material/component and the pressure source. The 14 mm GFIS system is utilized for materials and components that are attached to a high pressure source through a manifold or other higher volume or larger sized connection. Other sizes than these may be utilized but no attempt has been made to characterize the thermal profiles of other volumes and geometries (see Note 1).
Note 1: The energy delivered by this t...

  • Standard
    40 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice allows the user to evaluate the effect of service or accelerating aging on the oxygen resistance of polymeric materials used in oxygen service.  
5.2 The use of this practice presupposes that the properties used to evaluate the effect of aging can be shown to relate to the intended use of the material, and are also sensitive to the effect of aging.  
5.3 Polymeric materials will, in general, be more susceptible than metals to aging effects as evidenced by irreversible property loss. Such property loss may lead to catastrophic component failure, including a secondary fire, before primary ignition or combustion of the polymeric material occurs.  
5.4 Polymers aged in the presence of oxygen-containing media may undergo many types of reversible and irreversible physical and chemical property change. The severity of the aging conditions determines the extent and type of changes that take place. Polymers are not necessarily degraded by aging, but may be unchanged or improved. For example, aging may drive off volatile materials, thus raising the ignition temperature without compromising mechanical properties. However, aging under prolonged or severe conditions (for example, elevated oxygen concentration) will usually cause a decrease in mechanical performance, while improving resistance to ignition and combustion.  
5.5 Aging may result in reversible mass increase (physisorption), irreversible mass increase (chemisorption), plasticization, discoloration, loss of volatiles, embrittlement, softening due to sorption of volatiles, cracking, relief of molding stresses, increased crystallinity, dimensional change, advance of cure in thermosets and elastomers, chain scissioning, and crosslinking.  
5.6 After a period of service, a material’s properties may be significantly different from those when new. All materials rated for oxygen service should remain resistant to ignition and combustion (primary fire risk). Furthermore, all materials rated for oxygen s...
SCOPE
1.1 These practices describe procedures that are used to determine the age resistance of plastic, thermosetting, elastomeric, and polymer matrix composite materials exposed to oxygen-containing media.  
1.2 While these practices focus on evaluating the age resistance of polymeric materials in oxygen-containing media prior to ignition and combustion testing, they also have relevance for evaluating the age resistance of metals, and nonmetallic oils and greases.  
1.3 These practices address both established procedures that have a foundation of experience and new procedures that have yet to be validated. The latter are included to promote research and later elaboration in this practice as methods of the former type.  
1.4 The results of these practices may not give exact correlation with service performance since service conditions vary widely and may involve multiple factors such as those listed in 5.8.  
1.5 Three procedures are described for evaluating the age resistance of polymeric materials depending on application and information sought.  
1.5.1 Procedure A: Natural Aging—This procedure is used to simulate the effect(s) of one or more service stressors on a material’s oxygen resistance, and is suitable for evaluating materials that experience continuous or intermittent exposure to elevated temperature during service.  
1.5.2 Procedure B: Accelerated Aging Comparative Oxygen Resistance—This procedure is suitable for evaluating materials that are used in ambient temperature service, or at a temperature that is otherwise lower than the aging temperature, and is useful for developing oxygen compatibility rankings on a laboratory comparison basis.  
1.5.3 Procedure C: Accelerated Aging Lifetime Prediction—This procedure is used to determine the relationship between aging temperature and a fixed level of property change, thereby allowing predictions to be made about the effect of prolonged service on oxidative degra...

  • Standard
    12 pages
    English language
  • Standard
    12 pages
    English language

SIGNIFICANCE AND USE
4.1 Purpose of Guide G88—The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in designing oxygen systems or assessing the safety of oxygen systems. It emphasizes factors that cause ignition and enhance propagation throughout a system's service life so that the occurrence of these conditions may be avoided or minimized. It is not intended as a specification for the design of oxygen systems.  
4.2 Role of Guide G88—ASTM Committee G04’s abstract standard is Guide G128, and it introduces the overall subject of oxygen compatibility and the body of related work and related resources including standards, research reports and a DVD3 G04 has developed and adopted for use in coping with oxygen hazards. The interrelationships among the standards are shown in Table 1. Guide G88 deals with oxygen system and hardware design principles, and it is supported by a regulator ignition test (see G175). Other standards cover: (1) the selection of materials (both metals and nonmetals) which are supported by a series of standards for testing materials of interest and for preparing materials for test; (2) the cleaning of oxygen hardware which is supported by a series of standards on cleaning procedures, cleanliness testing methods, and cleaning agent selection and evaluation; (3) the study of fire incidents in oxygen systems; and (4) related terminology. (A) Test Method D2863 is under the jurisdiction of Committee D20 on Plastics, and Test Method D4809 is under the jurisdiction of Committee D02 on Petroleum Products and Lubricants but both are used in the asessment of flammability and sensitivity of materials in oxygen-enriched atmospheres.(B) ASTM Manual 36 – Safe Use of Oxygen and Oxygen Systems can be used as a handbook to furnish qualified technical personnel with pertinent information for use in designing oxygen systems or assessing the safety of oxygen systems. However, Manual 36 is not a balloted technical standard.(C) Peer-review...
SCOPE
1.1 This guide applies to the design of systems for oxygen or oxygen-enriched service but is not a comprehensive document. Specifically, this guide addresses system factors that affect the avoidance of ignition and fire. It does not thoroughly address the selection of materials of construction for which Guides G63 and G94 are available, nor does it cover mechanical, economic or other design considerations for which well-known practices are available. This guide also does not address issues concerning the toxicity of nonmetals in breathing gas or medical gas systems.
Note 1: The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.3 This standard guide is organized as follows:    
Section Title  
Section  
Referenced Documents  
2  
ASTM Standards  
2.1  
ASTM Adjuncts  
2.2  
ASTM Manuals  
2.3  
NFPA Documents  
2.4  
CGA Documents  
2.5  
EIGA Documents  
2.6  
Terminology  
3  
Significance and Use  
4  
Purpose of G88  
4.1  
Role of G88  
4.2  
Use of G88  
4.3  
Factors Affecting the Design for an Oxygen or Oxygen-
Enriched System  
5  
General  
5.1  
Factors Recognized as Causing Fires  
5.2  
Temperature  
5.2.1  
Spontaneous Ignition  
5.2.2  
Pressure  
5.2.3  
Concentration  
5.2.4  
Contamination  ...

  • Guide
    27 pages
    English language
  • Guide
    27 pages
    English language

SIGNIFICANCE AND USE
5.1 The purpose of these test methods is to define a procedure for evaluating the capability and effectiveness of cleaning agents to remove residues of a compound/product from surrogate surfaces (that is, coupons or beakers) of Materials of Construction. This test method also provides a procedure for determining the compatibility of cleaning agents with the Material of Construction prior to starting tests. Based on the outcome of the testing, suitable cleaning agents may be selected for further cleaning process development (see Guide D6361/D6361M).  
5.2 The potential critical cleaning parameters related to the cleaning agent(s) under study may also be examined using these tests. Potentially critical cleaning parameters include cleaning agent concentration, temperature, time, pH, foaming, type and strength of ultrasonic energy or agitation (if used), and others. These parameters may be varied (for example, using Design of Experiments) to determine their potential optimal settings for actual use.
SCOPE
1.1 This test method covers a procedure for evaluating the effectiveness and capability of cleaning agents to remove contamination to the desired level. This includes removing drug residues from manufacturing equipment and residues from medical devices (Guide E3106), as well as systems for oxygen service.  
1.2 The test coupons/beakers described in this standard provide a representative surface to which contamination can be applied and tested for the ability of a cleaning agent to remove it.  
1.3 This test method is a laboratory scale approximation and the actual effectiveness of a particular cleaning agent depends upon the method (temperature, agitation, concentration, etc.) in which it is used and the characteristics of the article being cleaned, such as size, shape, and material. Final evaluation of the cleaning agent should include testing of actual products and cleaning processes.  
1.4 Units—The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the safety of each compound on a case-by-case basis.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    6 pages
    English language
  • Standard
    6 pages
    English language

SIGNIFICANCE AND USE
5.1 The purpose of this guide is to furnish qualified technical personnel with pertinent information for the selection of cleaning methods for cleaning materials and equipment to be used in oxygen-enriched environments. This guide furnishes qualified technical personnel with guidance in the specification of oxygen system cleanliness needs. It does not actually specify cleanliness levels.  
5.2 Insufficient cleanliness of components used in oxygen systems can result in the ignition of contaminants or components by a variety of mechanisms such as particle, mechanical, or pneumatic impact. These mechanisms are explained in detail in Guide G88.  
5.3 Adequate contamination control in oxygen systems is imperative to minimize hazards and component failures that can result from contamination. Contamination must also be minimized to ensure an acceptable product purity.  
5.4 Removal of contaminants from materials and components depends on system configuration, materials of construction, and type and quantity of contaminant.  
5.5 Examples of cleaning procedures contained herein may be followed or specified for those materials, components, and equipment indicated. The general cleaning text can be used to establish cleaning procedures for materials, components, equipment, and applications not addressed in detail. See Guide G127 for discussion of cleaning agent and procedure selection.
SCOPE
1.1 This guide covers the selection of methods and apparatus for cleaning materials and equipment intended for service in oxygen-enriched environments. Contamination problems encountered in the use of enriched air, mixtures of oxygen with other gases, or any other oxidizing gas may be solved by the same cleaning procedures applicable to most metallic and nonmetallic materials and equipment. Cleaning examples for some specific materials, components, and equipment, and the cleaning methods for particular applications, are given in the appendixes.  
1.2 This guide includes levels of cleanliness used for various applications and the methods used to obtain and verify these levels.  
1.3 This guide applies to chemical-, solvent-, and aqueous-based processes.  
1.4 This guide describes nonmandatory material for choosing the required levels of cleanliness for systems exposed to oxygen or oxygen-enriched atmospheres.  
1.5 This guide proposes a practical range of cleanliness levels that will satisfy most system needs, but it does not deal in quantitative detail with the many conditions that might demand greater cleanliness or that might allow greater contamination levels to exist. Furthermore, it does not propose specific ways to measure or monitor these levels from among the available methods.  
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Federal, state, and local safety and disposal regulations concerning the particular hazardous materials, reagents, operations, and equipment being used should be reviewed by the user. The user is encouraged to obtain the Material Safety Data Sheet (MSDS) from the manufacturer for any material incorporated into a cleaning process. Specific cautions are given in Section 8.  
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guide...

  • Guide
    22 pages
    English language
  • Guide
    22 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice will be suitable to direct the preparation of test coupons with a known amount of contaminant on the surface. A standard test coupon is described and a list of contaminants that have typically been found in oxygen-enriched systems and components is provided.  
5.2 These test coupons shall be used in the evaluation of cleaning agents for oxygen-enriched systems and components. This will permit direct comparison within and between test facilities.  
5.3 Materials used in other fluid handling systems such as nitrogen, helium, hydrogen, gasoline, etc. may also be prepared for evaluation by this practice.
SCOPE
1.1 This practice describes the procedure for the preparation of single- and double-sided contaminated test coupons for the evaluation of cleaning agents. It is applicable for the evaluation of cleaning agents proposed for the cleaning of oxygen equipment, pharmaceutical manufacturing equipment, and medical devices (see Test Method G122 and Guide G127). It also is applicable to other systems where contamination is a concern.  
1.2 Several classes of contaminants/residues most likely to be found in oxygen equipment, pharmaceutical manufacturing equipment, and medical devices are identified. However, if the user of this practice has identified contaminants not included in these classes, such identified contaminants may be substituted for the preparation of the test coupons if appropriate for this test method.  
1.3 Solvent and cleaning agent compatibility with nonmetallic substrates should be verified prior to the preparation of the test coupons. Typical nonmetallic materials utilized in oxygen systems are contained in Guide G63.  
1.4 This practice may involve hazardous materials, operations, and equipment. This practice does not purport to address all of the safety concerns associated with its use. It is the responsibility of whomever uses this practice to consult and establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This test method will allow comparisons of the burning characteristics of various metallic materials. The burning characteristics that can be evaluated include (1) burn and no-burn pressure, (2) burn and no-burn temperature, (3) regression rate of the melting interface, and (4) visual evaluation of the burning process of the test sample.
SCOPE
1.1 This test method covers test apparatus and techniques to determine the minimum test gas pressure and sample temperature that supports self-sustained burning and the regression rate of the melting surface of a standardized sample of a metallic material that has been ignited using a promoter.  
1.2 The data obtained from this test method are dependent on the precise test sample configuration and provide a basis for comparing the burning characteristics of metallic materials. No criteria are implied for relating these data for the suitability of a material's use in any actual system.  
1.3 Requirements for apparatus suitable for this test method are given, as well as an example. The example is not required to be used.  
1.4 This test method is for gaseous oxygen or any mixture of oxygen with inert diluents that will support burning, at any pressure or temperature within the capabilities of the apparatus used.  
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    10 pages
    English language
  • Standard
    10 pages
    English language

SIGNIFICANCE AND USE
5.1 This test method evaluates the relative sensitivity of materials to mechanical impact in ambient pressure liquid oxygen, pressurized liquid oxygen, and pressurized gaseous oxygen.  
5.2 Any change or variation in test sample configuration, thickness, preparation, or cleanliness may cause a significant change in impact sensitivity/reaction threshold.  
5.3 Suggested criteria for discontinuing the tests are: (1) occurrence of two reactions in a maximum of 60 samples or less tested at the maximum energy level of 98 J (72 ft•lbf) or one reaction in a maximum of 20 samples tested at any other energy level for a material that fails; (2) no reactions for 20 samples tested at the 98-J (72-ft•lbf) energy level; or (3)  a maximum of one reaction in 60 samples tested at the maximum energy level.
SCOPE
1.1 This test method2 describes test equipment and techniques to determine the impact sensitivity of materials in oxygen under two different conditions: (1) in ambient pressure liquid oxygen (LOX) or (2) under pressure-controlled conditions in LOX or gaseous oxygen (GOX). It is applicable to materials for use in LOX or GOX systems at pressures from ambient to 68.9 MPa (0 to 10 000 psig). The test method described herein addresses testing with pure oxygen environments; however, other oxygen-enriched fluids may be substituted throughout this document.  
1.2 This test method provides a means for ranking nonmetallic materials as defined in Guide G63 for use in liquid and gaseous oxygen systems and may not be directly applicable to the determination of the sensitivity of the materials in an end-use configuration. This test method may be used to provide batch-to batch acceptance data. This test method may provide a means for evaluating metallic materials in oxygen-enriched atmospheres also; however, Guide G94 should be consulted for preferred testing methods.  
1.3 Values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  See also Section 9.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    23 pages
    English language
  • Standard
    23 pages
    English language

SIGNIFICANCE AND USE
When this test method is used to measure the threshold impact sensitivity of a material, a relative sensitivity assessment is obtained which permits the ranking of materials.
This test method may also be used for acceptance-testing materials for use in liquid oxygen systems. Twenty separate samples of the material submerged in liquid oxygen are subjected to 98 J (72 ft·lbf) or as specified. Impact energy delivered through a 12.7-mm (½-in.) diameter contact. More than one indication of sensitivity is cause for immediate rejection. A single explosion, flash, or other indication of sensitivity during the initial series of 20 tests requires that an additional 40 samples be tested without incident to ensure acceptability of the material.
The threshold values are determined by this test method at ambient pressure. The sensitivity of materials to mechanical impact is known to increase with increasing pressure. Since most liquid oxygen systems operate at pressures above ambient condition, some consideration should be given to increased sensitivity and reactivity of materials at higher pressure when selecting materials for use in pressurized system.
SCOPE
1.1 This method , , covers the determination of compatibility and relative sensitivity of materials with liquid oxygen under impact energy using the Army Ballistic Missile Agency (ABMA)-type impact tester. Materials that are impact-sensitive with liquid oxygen are generally also sensitive to reaction by other forms of energy in the presence of oxygen.
1.2 This standard should be used to measure and describe the properties of materials, products, or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
Formerly under the jurisdiction of Committee G04 on Compatibility and Sensitivity of Materials in Oxygen Enriched Atmospheres, this test method was withdrawn in January 2017 in accordance with section 10.6.3 of the Regulations Governing ASTM Technical Committees, which requires that standards shall be updated by the end of the eighth year since the last approval date.

  • Standard
    12 pages
    English language

SCOPE
1.1 This terminology defines terms related to the compatibility and sensitivity of materials in oxygen enriched atmospheres. It includes those standards under the jurisdiction of ASTM Committee G04.  
1.2 The terminology concentrates on terms commonly encountered in and specific to practices and methods used to evaluate the compatibility and sensitivity of materials in oxygen. This evaluation is usually performed in a laboratory environment, and this terminology does not attempt to include laboratory terms.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This guide helps those studying oxygen system incidents to select a direct cause hypothesis and to avoid conclusions based on hypotheses, however plausible, that have proven faulty in the past.
SCOPE
1.1 This guide covers procedures and material for examining fires in oxygen systems for the purposes of identifying potential causes and preventing recurrence.  
1.2 This guide is not comprehensive. The analysis of oxygen fire incidents is not a science, and definitive causes have not been established for some events.  
1.3 The procedures and analyses in this guide have been found to be useful for interpreting fire events, for helping identify potential causes, and for excluding other potential causes. The inclusion or omission of any analytical strategy is not intended to suggest either applicability or inapplicability of that method in any actual incident study.  
Note 1: Although this guide has been found applicable for assisting qualified technical personnel to analyze incidents, each incident is unique and must be approached as a unique event. Therefore, the selection of specific tactics and the sequence of application of those tactics must be conscious decisions of those studying the event.
Note 2: The incident may require the formation of a team to provide the necessary expertise and experience to conduct the study. The personnel analyzing an incident, or at least one member of the team, should know the process under study and the equipment installation.  
1.4 Warning—During combustion, gases, vapors, aerosols, fumes, or combinations thereof, are evolved, which may be present and may be hazardous to people. Caution —Adequate precautions should be taken to protect those conducting a study.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Guide
    11 pages
    English language
  • Guide
    11 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice is suitable for the removal of contaminants found on materials, parts, and components used in systems requiring a high level of cleanliness, such as oxygen. Parts shall have been precleaned to remove visible contaminants prior to using this procedure. Softgoods such as seals and valve seats may be cleaned without precleaning.  
5.2 This procedure may also be used as the cleanliness verification technique for coupons used during cleaning effectiveness tests as in Test Method G122.  
5.3 The cleaning efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. Low frequencies in the 20 to 25 kilohertz range have been found to damage soft metals such as aluminum and silver. Therefore, the specifications of the unit and the frequencies available must be considered in order to optimize the cleaning conditions without damaging the parts.
SCOPE
1.1 This practice covers a procedure for the cleaning of materials and components used in systems requiring a high level of cleanliness, such as oxygen, by ultrasonic techniques.  
1.2 This practice may be used for cleaning small parts, components, softgoods, etc.  
1.3 The values stated in SI units are standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice is suitable for the removal of contaminants found on materials, parts, and components used in systems requiring a high level of cleanliness, such as oxygen. Parts shall have been precleaned to remove visible contaminants prior to using this procedure. Softgoods such as seals and valve seats may be cleaned without precleaning.  
5.2 This procedure may also be used as the cleanliness verification technique for coupons used during cleaning effectiveness tests as in Test Method G122.  
5.3 The cleaning efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. Low frequencies in the 20 to 25 kilohertz range have been found to damage soft metals such as aluminum and silver. Therefore, the specifications of the unit and the frequencies available must be considered in order to optimize the cleaning conditions without damaging the parts.
SCOPE
1.1 This practice covers a procedure for the cleaning of materials and components used in systems requiring a high level of cleanliness, such as oxygen, by ultrasonic techniques.  
1.2 This practice may be used for cleaning small parts, components, softgoods, etc.  
1.3 The values stated in SI units are standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice is suitable for the determination of extractable substances that may be found in materials used in systems or components requiring a high level of cleanliness, such as oxygen systems. Soft goods, such as seals and valve seats, may be tested as received. Gloves and wipes, or samples thereof, to be used in cleaning operations may be evaluated prior to use to ensure that the proposed extracting agent does not extract or deposit chemicals, or both, on the surface to be cleaned.  
5.2 Wipes or other cleaning equipment may be tested after use to determine the amount of contaminant removed from a surface.
Note 1: The amount of material extracted may be dependent upon the frequency and power density of the ultrasonic unit.  
5.3 The extraction efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. The unit, therefore, must be carefully evaluated to optimize the extraction conditions.
SCOPE
1.1 This practice may be used to extract nonvolatile and semivolatile residues from materials such as new and used gloves, new and used wipes, component soft goods, and so forth. When used with proposed cleaning materials (wipes, gloves, and so forth), this practice may be used to determine the potential of the proposed solvent or other fluids to extract contaminants (plasticizers, residual detergents, brighteners, and so forth) and deposit them on the surface being cleaned.  
1.2 This practice is not suitable for the evaluation of particulate contamination.  
1.3 The values stated in SI units are to be regarded standard. No other units of measurement are included in this standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    6 pages
    English language
  • Standard
    6 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice is suitable for the determination of extractable substances that may be found in materials used in systems or components requiring a high level of cleanliness, such as oxygen systems. Soft goods, such as seals and valve seats, may be tested as received. Gloves and wipes, or samples thereof, to be used in cleaning operations may be evaluated prior to use to ensure that the proposed extracting agent does not extract or deposit chemicals, or both, on the surface to be cleaned.  
5.2 Wipes or other cleaning equipment may be tested after use to determine the amount of contaminant removed from a surface.
Note 1: The amount of material extracted may be dependent upon the frequency and power density of the ultrasonic unit.  
5.3 The extraction efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. The unit, therefore, must be carefully evaluated to optimize the extraction conditions.
SCOPE
1.1 This practice may be used to extract nonvolatile and semivolatile residues from materials such as new and used gloves, new and used wipes, component soft goods, and so forth. When used with proposed cleaning materials (wipes, gloves, and so forth), this practice may be used to determine the potential of the proposed solvent or other fluids to extract contaminants (plasticizers, residual detergents, brighteners, and so forth.) and deposit them on the surface being cleaned.  
1.2 This practice is not suitable for the evaluation of particulate contamination.  
1.3 The values stated in SI units are to be regarded standard. No other units of measurement are included in this standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
4.1 The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in selecting materials for oxygen service in order to minimize the probability of ignition and the risk of explosion or fire. It is not intended as a specification for approving materials for oxygen service.
SCOPE
1.1 This guide applies to nonmetallic materials, (hereinafter called materials) under consideration for oxygen or oxygen-enriched fluid service, direct or indirect, as defined below. It is intended for use in selecting materials for applications in connection with the production, storage, transportation, distribution, or use of oxygen. It is concerned primarily with the properties of a material associated with its relative susceptibility to ignition and propagation of combustion; it does not involve mechanical properties, potential toxicity, outgassing, reactions between various materials in the system, functional reliability, or performance characteristics such as physical aging, degradation, abrasion, hardening, or embrittlement, except when these might contribute to an ignition.  
1.2 When this document was originally published in 1980, it addressed both metals and nonmetals. Its scope has been narrowed to address only nonmetals and a separate standard Guide G94 has been developed to address metals.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
Note 1: The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.
Note 2: In evaluating materials, any mixture with oxygen exceeding atmospheric concentration at pressures higher than atmospheric should be evaluated from the hazard point of view for possible significant increase in material combustibility.

  • Guide
    26 pages
    English language
  • Guide
    26 pages
    English language

SIGNIFICANCE AND USE
5.1 It is expected that this practice will be suitable to identify and quantify contaminants found in systems, system materials, and components used in systems requiring a high level of cleanliness, such as components for oxygen service. Nonmetallic piece parts such as seals and valve seats can be tested as received. Warning—If parts being tested are to be subsequently installed in an oxygen-enriched system, residual extraction solvent remaining in the part due to inadequate drying may increase the susceptibility of the system to ignition. The extraction solvent shall be thoroughly removed from the parts prior to service.  
5.2 Processing materials such as gloves and wipers, or samples thereof, to be used in the cleaning operation can be evaluated prior to use to ensure that the proposed cleaning solvent does not extract contaminants that may be deposited as residues on the surface to be cleaned.
Note 1: Test methods that do not require Soxhlet equipment, such as Test Methods E1560 and E1731, may be suitable alternatives for evaluation of processing materials. Test Method G144 with Practice G136 may be suitable for use when the material to be tested is not degraded by sonication. However, results from this test method cannot be directly compared to results from other test methods. Soxhlet extraction may be more aggressive than other extraction methods.  
5.3 Wipers or other cleaning supplies can be tested before and after use to determine the amount of contaminant removed from a surface. The type of contaminant removed from the surface may also be determined by qualitative analysis of the extracted NVR using analytical methods such as Fourier Transform Infrared (FTIR). This procedure can be used to obtain samples for NVR analysis using contaminated control coupons that were subjected to the cleaning process as controls to validate cleaning operations.  
5.4 The selection of the solvent requires some knowledge of the contaminant (see Practice G93 for recommenda...
SCOPE
1.1 This practice describes a procedure for the determination of residual contamination in materials to be used within or in contact with hardware requiring a high level of cleanliness, such as components for oxygen service, by Soxhlet extraction.  
1.2 This practice may be used for extracting nonvolatile and semivolatile residues from solids such as new and used gloves, new and used wipers, contaminated test specimens or control coupons, small piece parts (metallic or nonmetallic), etc. When used with proposed consumable cleaning materials (wipers, gloves, etc.), this practice may be used to determine the potential of the proposed solvent to extract contaminants (plasticizers, residual detergents, brighteners, etc.) from the cleaning material and deposit them on the surface being cleaned.  
1.3 This practice is not suitable for the evaluation of particulate contamination.  
1.4 The values stated in SI units are standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
3.1 The purpose of this guide is to provide information that may be considered when selecting and qualifying a cleaning agent for oxygen-enriched systems.  
3.2 Insufficient cleanliness can result in the ignition of contaminants or components by a variety of mechanisms. Therefore, an acceptable level of contamination for each condition of use in oxygen-enriched service should be defined. The acceptable level of contamination may depend on various factors, such as:  
3.2.1 The nature and type of the contaminants,  
3.2.2 The location and degree of contamination,  
3.2.3 The type of substrate material,  
3.2.4 The configuration and end use of the equipment or part to be cleaned, and  
3.2.5 The operating parameters of the oxygen-enriched system (pressure, temperature, phase, concentration, fluid velocity, etc.).
SCOPE
1.1 The purpose of this guide is to establish a procedure to select cleaning agents, both solvents and water-based detergents, for oxygen-enriched systems. This includes laboratory-scale tests for cleaning effectiveness, materials compatibility, and oxygen compatibility.  
1.2 The effectiveness of a particular cleaning agent depends upon the method by which it is used, the nature and type of the contaminants, and the characteristics of the article being cleaned, such as size, shape, and material. Final evaluation of the cleaning agent should include testing of actual products and production processes.  
1.3 Different cleaning agents may be required for different cleaning activities, such as aqueous ultrasonic cleaning, spray cleaning, hand wiping, and flushing of oxygen lines in field applications.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Guide
    6 pages
    English language
  • Guide
    6 pages
    English language

SIGNIFICANCE AND USE
5.1 This test method provides for measuring of the minimum conditions of a range of parameters (concentration of oxidant in a flowing mixture of oxidant and diluent, pressure, temperature) that will just support sustained propagation of combustion. For materials that exhibit flaming combustion, this is a flammability limit similar to the lower flammability limit, upper flammability limit, and minimum oxidant for combustion of gases (1).4 However, unlike flammability limits for gases, in two-phase systems, the concept of upper and lower flame limits is not meaningful. However, limits can typically be determined for variations in other parameters such as the minimum oxidant for combustion (the oxidant index), the pressure limit, the temperature limit, and others. Measurement and use of these data are analogous to the measurement and use of the corresponding data for gaseous systems. That is, the limits apply to systems likely to experience complete propagations (equilibrium combustion). Successful ignition and combustion below the measured limits at other conditions or of a transient nature are not precluded below the threshold. Flammability limits measured at one set of conditions are not necessarily the lowest thresholds at which combustion can occur. Therefore direct correlation of these data with the burning characteristics under actual use conditions is not implied.
SCOPE
1.1 This test method covers a procedure for measuring the threshold-limit conditions to allow equilibrium of combustion of materials in various oxidant gases under specific test conditions of pressure, temperature, flow condition, fire-propagation directions, and various other geometrical features of common systems.  
1.2 This test method is patterned after Test Method D2863-95 and incorporates its procedure for measuring the limit as a function of oxidant concentration for the most commonly used test conditions. Sections 8, 9, 10, 11, 13, and  for the basic oxidant limit (oxygen index) procedure are quoted directly from Test Method D2863-95. Oxygen index data reported in accordance with Test Method D2863-95 are acceptable substitutes for data collected with this standard under similar conditions.  
1.3 This test method has been found applicable to testing and ranking various forms of materials. It has also found limited usefulness for surmising the prospect that materials will prove “oxygen compatible” in actual systems. However, its results do not necessarily apply to any condition that does not faithfully reproduce the conditions during test. The fire limit is a measurement of a behavioral property and not a physical property. Uses of these data are addressed in Guides G63 and G94.  
Note 1: Although this test method has been found applicable for testing a range of materials in a range of oxidants with a range of diluents, the accuracy has not been determined for many of these combinations and conditions of specimen geometry, outside those of the basic procedure as applied to plastics.
Note 2: Test Method D2863-95 has been revised and the revised Test Method has been issued as D2863-97. The major changes involve sample dimensions, burning criteria and the method for determining the oxygen index. The aim of the revisions was to align Test Method D2863 with ISO 4589-2. Six laboratories conducted comparison round robin testing on self-supporting plastics and cellular materials using D2863-95 and D2863-97. The results indicate that there is no difference between the means provided y the two methods at the 95 % confidence level. No comparison tests were conducted on thin films. The majority of ASTM Committee G4 favors maintaining the D2863-95 as the backbone of G125 until comprehensive comparison data become available.  
1.4 One very specific set of test conditions for measuring the fire limits of metals in oxygen has been codified in Test Method G124. Test Method G124 measures the minimum pressure limit in oxygen fo...

  • Standard
    9 pages
    English language
  • Standard
    9 pages
    English language

SIGNIFICANCE AND USE
4.1 Most organic liquids and solids will ignite in a pressurized oxidizing gas atmosphere if heated to a sufficiently high temperature and pressure. This procedure provides a numerical value for the temperature at the onset of ignition under carefully controlled conditions. Means for extrapolation from this idealized situation to the description, appraisal, or regulation of fire and explosion hazards in specific field situations, are not established. Ranking of the ignition temperatures of several materials in the standard apparatus is generally in conformity with field experience.  
4.2 The temperature at which material will ignite spontaneously (AIT) will vary greatly with the geometry of the test system and the rate of heating. To achieve good interlaboratory agreement of ignition temperatures, it is necessary to use equipment of approximately the dimensions described in the test method. It is also necessary to follow the described procedure as closely as possible.  
4.3 The decomposition and oxidation of some fully fluorinated materials releases so little energy that there is no clear-cut indication of ignition. Nor will there be a clear indication of ignition if a sample volatilizes, distilling to another part of the reaction vessel, before reaching ignition temperature.
SCOPE
1.1 This test method covers the determination of the temperature at which liquids and solids will spontaneously ignite. These materials must ignite without application of spark or flame in a high-pressure oxygen-enriched environment.  
1.2 This test method is intended for use at pressures of 2.1 to 20.7 MPa [300 to 3000 psi]. The pressure used in the description of the method is 10.3 MPa [1500 psi], and is intended for applicability to high pressure conditions. The test method, as described, is for liquids or solids with ignition temperature in the range from 60 to 500 °C [140 to 932 °F].
Note 1: Test Method G72/G72M normally utilizes samples of approximately 0.20 +/- 0.03-g mass, a starting pressure of 10.3 MPa [1500 psi] and a temperature ramp rate of 5 °C/min. However, Autogenous Ignition Temperatures (AIT) can also be obtained under other test conditions. Testing experience has shown that AIT testing of volatile liquids can be influenced by the sample pre-conditioning and the sample mass. This will be addressed in the standard as Special Case 1 in subsection 8.2.2. Testing experience has also shown that AIT testing of solid or non-volatile liquid materials at low pressures (i.e., 8.2.3. Since the AIT of a material is dependent on the sample mass/configuration and test conditions, any departure from the standard conditions normally used for Test Method G72/G72M testing should be clearly indicated in the test report.  
1.3 This test method is for high-pressure pure oxygen. The test method may be used in atmospheres from 0.5 % to 100 % oxygen.  
1.4 An apparatus suitable for these requirements is described. This test method could be applied to higher pressures and materials of higher ignition temperature. If more severe requirements or other oxidizers than those described are desired, care must be taken in selecting an alternative safe apparatus capable of withstanding the conditions.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    7 pages
    English language
  • Standard
    7 pages
    English language
  • Standard
    7 pages
    English language

SIGNIFICANCE AND USE
4.1 The purpose of this guide is to introduce the hazards and risks associated with oxygen-enriched systems. This guide explains common hazards that often are overlooked. It provides an overview of the standards and documents produced by ASTM Committee G04 and other knowledgable sources as well as their uses. It does not highlight standard test methods that support the use of these practices. Table 1 provides a graphic representation of the relationship of ASTM G04 standards. Table 2 provides a list of standards published by ASTM and other organizations.  
4.2 The standards discussed here focus on reducing the hazards associated with the use of oxygen. In general, they are not directly applicable to process reactors in which the deliberate reaction of materials with oxygen is sought, as in burners, bleachers, or bubblers. Other ASTM Committees and products (such as the CHETAH program5) and other outside groups are more pertinent for these.  
4.3 This guide is not intended as a specification to establish practices for the safe use of oxygen. The documents discussed here do not purport to contain all the information needed to design and operate an oxygen-enriched system safely. The control of oxygen hazards has not been reduced to handbook procedures, and the tactics for using oxygen are not simple. Rather, they require the application of sound technical judgment and experience. Oxygen users should obtain assistance from qualified technical personnel to design systems and operating practices for the safe use of oxygen in their specific applications.
SCOPE
1.1 This guide covers an overview of the work of ASTM Committee G04 on Compatibility and Sensitivity of Materials in Oxygen-Enriched Atmospheres. It is a starting point for those asking the question: “What are the risks associated with my use of oxygen?” This guide is an introduction to the unique concerns that must be addressed in the handling of oxygen. The principal hazard is the prospect of ignition with resultant fire, explosion, or both. All fluid systems require design considerations, such as adequate strength, corrosion resistance, fatigue resistance, and pressure safety relief. In addition to these design considerations, one must also consider the ignition mechanisms that are specific to an oxygen-enriched system. This guide outlines these ignition mechanisms and the approach to reducing the risks.  
1.2 This guide also lists several of the recognized causes of oxygen system fires and describes the methods available to prevent them. Sources of information about the oxygen hazard and its control are listed and summarized. The principal focus is on Guides G63, G88, Practice G93, and Guide G94. Useful documentation from other resources and literature is also cited.  
Note 1: This guide is an outgrowth of an earlier (1988) Committee G04 videotape adjunct entitled Oxygen Safety and a related paper by Koch2 that focused on the recognized ignition source of adiabatic compression as one of the more significant but often overlooked causes of oxygen fires. This guide recapitulates and updates material in the videotape and paper.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements see Sections 8 and 11.  
Note 2: ASTM takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users ...

  • Guide
    15 pages
    English language
  • Guide
    15 pages
    English language

SIGNIFICANCE AND USE
5.1 This practice allows the user to evaluate the effect of service or accelerating aging on the oxygen resistance of polymeric materials used in oxygen service.  
5.2 The use of this practice presupposes that the properties used to evaluate the effect of aging can be shown to relate to the intended use of the material, and are also sensitive to the effect of aging.  
5.3 Polymeric materials will, in general, be more susceptible than metals to aging effects as evidenced by irreversible property loss. Such property loss may lead to catastrophic component failure, including a secondary fire, before primary ignition or combustion of the polymeric material occurs.  
5.4 Polymers aged in the presence of oxygen-containing media may undergo many types of reversible and irreversible physical and chemical property change. The severity of the aging conditions determines the extent and type of changes that take place. Polymers are not necessarily degraded by aging, but may be unchanged or improved. For example, aging may drive off volatile materials, thus raising the ignition temperature without compromising mechanical properties. However, aging under prolonged or severe conditions (for example, elevated oxygen concentration) will usually cause a decrease in mechanical performance, while improving resistance to ignition and combustion.  
5.5 Aging may result in reversible mass increase (physisorption), irreversible mass increase (chemisorption), plasticization, discoloration, loss of volatiles, embrittlement, softening due to sorption of volatiles, cracking, relief of molding stresses, increased crystallinity, dimensional change, advance of cure in thermosets and elastomers, chain scissioning, and crosslinking.  
5.6 After a period of service, a material’s properties may be significantly different from those when new. All materials rated for oxygen service should remain resistant to ignition and combustion (primary fire risk). Furthermore, all materials rated for oxygen s...
SCOPE
1.1 These practices describe procedures that are used to determine the age resistance of plastic, thermosetting, elastomeric, and polymer matrix composite materials exposed to oxygen-containing media.  
1.2 While these practices focus on evaluating the age resistance of polymeric materials in oxygen-containing media prior to ignition and combustion testing, they also have relevance for evaluating the age resistance of metals, and nonmetallic oils and greases.  
1.3 These practices address both established procedures that have a foundation of experience and new procedures that have yet to be validated. The latter are included to promote research and later elaboration in this practice as methods of the former type.  
1.4 The results of these practices may not give exact correlation with service performance since service conditions vary widely and may involve multiple factors such as those listed in subsection 5.8.  
1.5 Three procedures are described for evaluating the age resistance of polymeric materials depending on application and information sought.  
1.5.1 Procedure A: Natural Aging—This procedure is used to simulate the effect(s) of one or more service stressors on a material’s oxygen resistance, and is suitable for evaluating materials that experience continuous or intermittent exposure to elevated temperature during service.  
1.5.2 Procedure B: Accelerated Aging Comparative Oxygen Resistance—This procedure is suitable for evaluating materials that are used in ambient temperature service, or at a temperature that is otherwise lower than the aging temperature, and is useful for developing oxygen compatibility rankings on a laboratory comparison basis.  
1.5.3 Procedure C: Accelerated Aging Lifetime Prediction—This procedure is used to determine the relationship between aging temperature and a fixed level of property change, thereby allowing predictions to be made about the effect of prolonged service on oxid...

  • Standard
    11 pages
    English language
  • Standard
    11 pages
    English language

SIGNIFICANCE AND USE
5.1 It is expected that this test method will be suitable for the quantitative determination of total carbon in water that has been used to clean, extract, or sample parts, components, materials, or systems requiring a high degree of cleanliness, that is, oxygen systems.
SCOPE
1.1 This test method covers the determination of residual contamination in an aqueous sample by the use of a total carbon ( TC) analyzer. When used in conjunction with Practice G131 and G136, this procedure may be used to determine the cleanliness of systems, components, and materials requiring a high level of cleanliness, such as oxygen systems. This procedure is applicable for aqueous-based cleaning and sampling methods only.  
1.2 This test method is not suitable for the evaluation of particulate contamination, or contaminants that are not soluble in or that do not form an emulsion with water.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    4 pages
    English language

SIGNIFICANCE AND USE
4.1 The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in selecting metals for oxygen service in order to minimize the probability of ignition and the risk of explosion or fire. It is intended for use in selecting materials for applications in connection with the production, storage, transportation, distribution, or use of oxygen. It is not intended as a specification for approving materials for oxygen service.
SCOPE
1.1 This guide applies to metallic materials under consideration for oxygen or oxygen-enriched fluid service, direct or indirect, as defined in Section 3. It is concerned primarily with the properties of a metallic material associated with its relative susceptibility to ignition and propagation of combustion. It does not involve mechanical properties, potential toxicity, outgassing, reactions between various materials in the system, functional reliability, or performance characteristics such as aging, shredding, or sloughing of particles, except when these might contribute to an ignition.  
1.2 This document applies only to metals; nonmetals are covered in Guide G63.Note 1—The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.Note 2—In evaluating materials, any mixture with oxygen exceeding atmospheric concentration at pressures higher than atmospheric should be evaluated from the hazard point of view for possible significant increase in material combustibility.  
1.3 The values stated in SI units are to be regarded as the standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Guide
    31 pages
    English language

SIGNIFICANCE AND USE
4.1 Purpose of Guide G88—The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in designing oxygen systems or assessing the safety of oxygen systems. It emphasizes factors that cause ignition and enhance propagation throughout a system's service life so that the occurrence of these conditions may be avoided or minimized. It is not intended as a specification for the design of oxygen systems.  
4.2 Role of Guide G88—ASTM Committee G04’s abstract standard is Guide G128, and it introduces the overall subject of oxygen compatibility and the body of related work and related resources including standards, research reports and a DVD3 G04 has developed and adopted for use in coping with oxygen hazards. The interrelationships among the standards are shown in Table 1. Guide G88 deals with oxygen system and hardware design principles, and it is supported by a regulator ignition test (see G175).Other standards cover: (1) the selection of materials (both metals and nonmetals) which are supported by a series of standards for testing materials of interest and for preparing materials for test; (2) the cleaning of oxygen hardware which is supported by a series of standards on cleaning procedures, cleanliness testing methods, and cleaning agent selection and evaluation; (3) the study of fire incidents in oxygen systems; and (4) related terminology. (A) ASTM D2863 is under the jurisdiction of Committee D20 on Plastics, and D4809 is under the jurisdiction of Committee D02 on Petroleum Products and Lubricants but both are used in the asessment of flammability and sensitivity of materials in oxygen-enriched atmospheres.(B) ASTM Manual 36 – Safe Use of Oxygen and Oxygen Systems can be used as a handbook to furnish qualified technical personnel with pertinent information for use in designing oxygen systems or assessing the safety of oxygen systems. However, Manual 36 is not a balloted technical standard.  
4.3 Use of Guide G88—Guide G88...
SCOPE
1.1 This guide applies to the design of systems for oxygen or oxygen-enriched service but is not a comprehensive document. Specifically, this guide addresses system factors that affect the avoidance of ignition and fire. It does not thoroughly address the selection of materials of construction for which Guides G63 and G94 are available, nor does it cover mechanical, economic or other design considerations for which well-known practices are available. This guide also does not address issues concerning the toxicity of nonmetals in breathing gas or medical gas systems.
Note 1: The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.3 This standard guide is organized as follows:    
Section Title  
Section  
Referenced Documents  
2  
ASTM Standards  
2.1  
ASTM Adjuncts  
2.2  
ASTM Manuals  
2.3  
NFPA Documents  
2.4  
CGA Documents  
2.5  
EIGA Documents  
2.6  
Terminology  
3  
Significance and Use  
4  
Purpose of G88  
4.1  
Role of G88  
4.2  
Use of G88  
4.3  
Factors Affecting the Design for an Oxygen or Oxygen-
Enriched System  
5  
General  
5.1  
Factors Recognized as Causing Fires  
5.2  
Temperature  
5.2.1  
Spontaneous Ignition  
5.2.2  
Pressure  
5.2.3  
Concentration  
5.2.4  
Contamination  ...

  • Guide
    26 pages
    English language
  • Guide
    26 pages
    English language

SIGNIFICANCE AND USE
4.1 This test method comprises two phases and is used to evaluate the ignition sensitivity and fault tolerance of oxygen pressure regulators used for medical and emergency applications.  
4.2 Phase 1: Oxygen Pressure Shock Test—The objective of this test phase is to determine whether the heat or temperature from oxygen pressure shocks will result in burnout or visible heat damage to the internal parts of the pressure regulator.  
4.2.1 The criteria for a valid test are specified in ISO 10524–1, Section 6.6 for oxygen pressure regulators and ISO 10524–3, Section 6.6 for oxygen VIPRs.  
4.2.2 The pass/fail criteria for a pressure regulator are specified in ISO 10524–1, Section 6.6 for oxygen pressure regulators and ISO 10524–3, Section 6.6 for oxygen VIPRs.  
4.3 Phase 2: Promoted Ignition Test—  
4.3.1 Oxygen Pressure Regulator—The objective of this test phase is to determine if an ignition event upstream of the pressure regulator inlet filter will result in sustained combustion and burnout of the pressure regulator.
4.3.1.1 The criterion for a valid test is either, (1) failure of the pressure regulator, as defined in 4.3.1.2, or (2) if the pressure regulator does not fail, consumption of at least 90 % of the ignition pill as determined by visual inspection or mass determination.
4.3.1.2 Failure of the pressure regulator is defined as the breach of the pressurized regulator component (burnout), which may include the CGA 870 seal ring, and ejection of molten or burning metal or any parts, including the gauge, from the pressure regulator. See Appendix X6 Testing Pressure Regulators and VIPRs with Gauges. However, momentary (less than 1 s) ejection of flame through normal vent paths, with sparks that look similar to those from metal applied to a grinding wheel, is acceptable and does not constitute a failure.  
4.3.2 Oxygen VIPR—The objective of this test is to determine if an ignition event upstream of the shut-off valve or within the shut-off valve will resu...
SCOPE
1.1 For the purpose of this standard, a pressure regulator, also called a pressure-reducing valve, is a device intended for medical or emergency purposes that is used to convert a medical or emergency gas pressure from a high, variable pressure to a lower, more constant working pressure [21 CFR 868.2700 (a)]. Some of these oxygen pressure regulators are a combination of a pressure regulator and cylinder valve. These devices are often referred to as valve integrated pressure regulators, or VIPRs.  
1.2 This standard provides an evaluation tool for determining the ignition sensitivity and fault tolerance of oxygen pressure regulators and VIPRs used for medical and emergency applications. An ignition-sensitive pressure regulator or VIPR is defined as having a high probability of ignition as evaluated by rapid pressurization testing (Phase 1). A fault-tolerant pressure regulator or VIPR is defined as having a low consequence of ignition as evaluated by forced ignition testing (Phase 2).Note 1—It is essential that a risk assessment be carried out on breathing gas systems, especially concerning toxic product formation due to ignition or decomposition of nonmetallic materials as weighed against the risk of flammability (refer to Guide G63 and ISO 15001.2). See Appendix X1 and Appendix X2 for details.  
1.3 This standard applies only to:  
1.3.1 Oxygen pressure regulators used for medical and emergency applications that are designed and fitted with CGA 540 inlet connections, CGA 870 pin-index adapters (CGA V-1), or EN ISO 407 pin-index adapters.  
1.3.2 Oxygen VIPRs used for medical and emergency applications that are designed to be permanently fitted to a medical gas cylinder.  
1.4 This standard is a test standard not a design standard; This test standard is not intended as a substitute for traditional design requirements for oxygen cylinder valves, pressure regulators and VIPRs. A well-designed pressure regulator or VIPR...

  • Standard
    21 pages
    English language
  • Standard
    21 pages
    English language

SIGNIFICANCE AND USE
4.1 Purpose of Guide G88—The purpose of this guide is to furnish qualified technical personnel with pertinent information for use in designing oxygen systems or assessing the safety of oxygen systems. It emphasizes factors that cause ignition and enhance propagation throughout a system's service life so that the occurrence of these conditions may be avoided or minimized. It is not intended as a specification for the design of oxygen systems.  
4.2 Role of Guide G88—ASTM Committee G04’s abstract standard is Guide G128, and it introduces the overall subject of oxygen compatibility and the body of related work and related resources including standards, research reports and a video3 G04 has developed and adopted for use in coping with oxygen hazards. The interrelationships among the standards are shown in Table 1. Guide G88 deals with oxygen system and hardware design principles, and it is supported by a regulator ignition test (see G175).Other standards cover: (1) the selection of materials (both metals and nonmetals) which are supported by a series of standards for testing materials of interest and for preparing materials for test; (2) the cleaning of oxygen hardware which is supported by a series of standards on cleaning procedures, cleanliness testing methods, and cleaning agent selection and evaluation; (3) the study of fire incidents in oxygen systems; and (4) related terminology.TABLE 1 Role of Guide G88 with Respect to Other ASTM G04 Standard Guides and Practices and their Supporting Test MethodsA, B    
G128 Guide to Control of Hazards and Risks in Oxygen-Enriched
Systems  
G88 Designing Systems for Oxygen Service  
G175 Evaluating the Ignition Sensitivity and Fault Tolerance of
Oxygen Regulators  
G63 Evaluating Nonmetallic Materials  
D2512 Compatibility of Materials With Liquid Oxygen
(Mechanical Impact)  
D2863 Measuring the Minimum Oxygen Concentration to Support
Candle-Like Combustion (Oxygen Index)  
D4809 Heat of Co...
SCOPE
1.1 This guide applies to the design of systems for oxygen or oxygen-enriched service but is not a comprehensive document. Specifically, this guide addresses system factors that affect the avoidance of ignition and fire. It does not thoroughly address the selection of materials of construction for which Guides G63 and G94 are available, nor does it cover mechanical, economic or other design considerations for which well-known practices are available. This guide also does not address issues concerning the toxicity of nonmetals in breathing gas or medical gas systems.Note 1—The American Society for Testing and Materials takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory requirements prior to use.  
1.3 This standard guide is organized as follows:    
Section Title  
Section  
Referenced Documents  
2  
ASTM Standards  
2.1  
ASTM Adjuncts  
2.2  
ASTM Manuals  
2.3  
NFPA Documents  
2.4  
CGA Documents  
2.5  
EIGA Documents  
2.6  
Terminology  
3  
Significance and Use  
4  
Purpose of G88  
4.1  
Role of G88  
4.2  
Use of G88  
4.3  
Factors Affecting the Design for an Oxygen or Oxygen-
Enriched System  
5  
General  
5.1  
Factors Recognized as Causing Fires  
5.2  
Temperature  
5.2.1  
Spontaneous Ignition  
5.2.2  
Pressure  
5.2.3  
Concentration  
5.2.4  
Contamination  
5.2.5  
Partic...

  • Guide
    26 pages
    English language
  • Guide
    26 pages
    English language

SIGNIFICANCE AND USE
4.1 This test standard describes how to evaluate the relative sensitivity of materials and components to dynamic pressure impacts by various gaseous fluid media (can include gas mixtures).  
4.2 Changes or variations in test specimen configurations, thickness, preparation, and cleanliness can cause a significant change in their impact ignition sensitivity/reaction. For material tests, the test specimen configuration shall be specified on the test report.  
4.3 Changes or variation in the test system configuration from that specified herein may cause a significant change in the severity produced by a dynamic pressure surge of the gaseous media.  
4.4 A reaction is indicated by an abrupt increase in test specimen temperature, by obvious changes in odor, color, or material appearance, or a combination thereof, as observed during post-test examinations. Odor alone is not considered positive evidence that a reaction has occurred. When an increase in test specimen temperature is observed, a test specimen reaction must be confirmed by visual inspection. To aid with visual inspection, magnification less than 10× can be used.  
4.5 When testing components, the test article must be disassembled and the nonmetallic materials examined for evidence of ignition after completion of the specified pressure surge cycles.  
4.6 Ignition or precursors to ignition for any test sample shall be considered a failure and are indicated by burning, material loss, scorching, or melting of a test material detected through direct visual means. Ignition is often indicated by consumption of the non-metallic material under test, whether as an individual material or within a component. Partial ignition can also occur, as shown in Fig. 3a, b, and c, and shall also be considered an ignition (failure) for the purpose of this test standard.
4.7 For material testing, the prescribed procedure is conducted on multiple samples until a statistically significant number of ignitions or no-ignitions, o...
SCOPE
1.1 This test method describes a method to determine the relative sensitivity of nonmetallic materials (including plastics, elastomers, coatings, etc.) and components (including valves, regulators flexible hoses, etc.) to dynamic pressure impacts by gases such as oxygen, air, or blends of gases containing oxygen.  
1.2 This test method describes the test apparatus and test procedures employed in the evaluation of materials and components for use in gases under dynamic pressure operating conditions up to gauge pressures of 69 MPa and at elevated temperatures.  
1.3 This test method is primarily a test method for ranking of materials and qualifying components for use in gaseous oxygen. The material test method is not necessarily valid for determination of the sensitivity of the materials in an “as-used” configuration since the material sensitivity can be altered because of changes in material configuration, usage, and service conditions/interactions. However, the component testing method outlined herein can be valid for determination of the sensitivity of components under service conditions. The current provisions of this method were based on the testing of components having an inlet diameter (ID bore) less than or equal to 14 mm (see Note 1).  
1.4 A 5 mm Gaseous Fluid Impact Sensitivity (GFIS) test system and a 14 mm GFIS test system are described in this standard. The 5 mm GFIS system is utilized for materials and components that are directly attached to a high-pressure source and have minimal volume between the material/component and the pressure source. The 14 mm GFIS system is utilized for materials and components that are attached to a high pressure source through a manifold or other higher volume or larger sized connection. Other sizes than these may be utilized but no attempt has been made to characterize the thermal profiles of other volumes and geometries (see Note 1).Note 1—The energy delivered by this test ...

  • Standard
    40 pages
    English language
  • Standard
    40 pages
    English language

SIGNIFICANCE AND USE
The purpose of this practice is to furnish qualified technical personnel with pertinent information for the selection of cleaning methods for cleaning materials and equipment to be used in oxygen-enriched environments. This practice furnishes qualified technical personnel with guidance in the specification of oxygen system cleanliness needs. It does not actually specify cleanliness levels.
Insufficient cleanliness of components used in oxygen systems can result in the ignition of contaminants or components by a variety of mechanisms such as particle, mechanical, or pneumatic impact. These mechanisms are explained in detail in Guide G88.
Adequate contamination control in oxygen systems is imperative to minimize hazards and component failures that can result from contamination. Contamination must also be minimized to ensure an acceptable product purity.  
Removal of contaminants from materials and components depends on system configuration, materials of construction, and type and quantity of contaminant.
Examples of cleaning procedures contained herein may be followed or specified for those materials, components, and equipment indicated. The general cleaning text can be used to establish cleaning procedures for materials, components, equipment, and applications not addressed in detail. See Guide G127 for discussion of cleaning agent and procedure selection.
SCOPE
1.1 This practice covers the selection of methods and apparatus for cleaning materials and equipment intended for service in oxygen-enriched environments. Contamination problems encountered in the use of enriched air, mixtures of oxygen with other gases, or any other oxidizing gas may be solved by the same cleaning procedures applicable to most metallic and nonmetallic materials and equipment. Cleaning examples for some specific materials, components, and equipment, and the cleaning methods for particular applications, are given in the appendices.
1.2 This practice includes levels of cleanliness used for various applications and the methods used to obtain and verify these levels.  
1.3 This practice applies to chemical-, solvent-, and aqueous-based processes.
1.4 This practice describes nonmandatory material for choosing the required levels of cleanliness for systems exposed to oxygen or oxygen-enriched atmospheres.
1.5 This practice proposes a practical range of cleanliness levels that will satisfy most system needs, but it does not deal in quantitative detail with the many conditions that might demand greater cleanliness or that might allow greater contamination levels to exist. Furthermore, it does not propose specific ways to measure or monitor these levels from among the available methods.  
1.6 The values stated in both inch-pound and SI units are to be regarded separately as the standard unit. The values given in parentheses are for information only.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Federal, state and local safety and disposal regulations concerning the particular hazardous materials, reagents, operations, and equipment being used should be reviewed by the user. The user is encouraged to obtain the Material Safety Data Sheet (MSDS) from the manufacturer for any material incorporated into a cleaning process. Specific cautions are given in Section 8.

  • Standard
    22 pages
    English language

SIGNIFICANCE AND USE
This test method evaluates the relative sensitivity of materials to mechanical impact in ambient pressure liquid oxygen, pressurized liquid oxygen, and pressurized gaseous oxygen.
Any change or variation in test sample configuration, thickness, preparation, or cleanliness may cause a significant change in impact sensitivity/reaction threshold.
Suggested criteria for discontinuing the tests are: (1) occurrence of two reactions in a maximum of 60 samples or less tested at the maximum energy level of 98 J (72 ft•lbf) or one reaction in a maximum of 20 samples tested at any other energy level for a material that fails; (2) no reactions for 20 samples tested at the 98-J (72-ft•lbf) energy level; or (3) a maximum of one reaction in 60 samples tested at the maximum energy level.
SCOPE
1.1 This test method describes test equipment and techniques to determine the impact sensitivity of materials in oxygen under two different conditions: (1) in ambient pressure liquid oxygen (LOX) or (2) under pressure-controlled conditions in LOX or gaseous oxygen (GOX). It is applicable to materials for use in LOX or GOX systems at pressures from ambient to 68.9 MPa (0 to 10 000 psig). The test method described herein addresses testing with pure oxygen environments; however, other oxygen-enriched fluids may be substituted throughout this document.
1.2 This test method provides a means for ranking nonmetallic materials as defined in Guide G63 for use in liquid and gaseous oxygen systems and may not be directly applicable to the determination of the sensitivity of the materials in an end-use configuration. This test method may be used to provide batch-to batch acceptance data. This test method may provide a means for evaluating metallic materials in oxygen-enriched atmospheres also; however, Guide G94 should be consulted for preferred testing methods.
1.3 Values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  See also Section 9.

  • Standard
    19 pages
    English language

SIGNIFICANCE AND USE
This test method comprises two phases and is used to evaluate the ignition sensitivity and fault tolerance of oxygen regulators used for medical and emergency applications.
Phase 1: Oxygen Pressure Shock Test—The objective of this test phase is to determine whether the heat from oxygen pressure shocks will result in burnout or visible heat damage to the internal parts of the regulator. Phase 1 is performed according to ISO 10524, Section 11.8.1.
The criteria for an acceptable test are specified in ISO 10524, Section 11.8.1.
The pass/fail criteria for a regulator are specified in ISO 10524, Section 11.8.1.
Phase 2: Regulator Inlet Promoted Ignition Test—The objective of this test phase is to determine if an ignition event upstream of the regulator inlet filter will result in sustained combustion and burnout of the regulator.
The criterion for an acceptable test is either, (1) failure of the regulator, which is defined as the breach of the pressurized regulator component (burnout) and ejection of molten or burning metal or any internal parts from the regulator, or (2) if the regulator does not fail, consumption of at least 90 % of the ignition pill as determined by visual inspection or mass determination. Failure of the regulator at the seal ring does not constitute an acceptable test.
Momentary (less than 1 s) ejection of flame through normal vent paths, with sparks that look similar to those from metal applied to a grinding wheel, is acceptable.
SCOPE
1.1 This standard describes a test method for evaluating the ignition sensitivity and fault tolerance of oxygen regulators used for medical and emergency applications.
1.2 For the purpose of this standard, a pressure regulator is a device, also called a pressure-reducing valve, that is intended for medical or emergency purposes and that is used to convert a medical or emergency gas pressure from a high, variable pressure to a lower, more constant working pressure [21 CFR 868.2700 (a)].
1.3 This standard applies only to oxygen regulators used for medical and emergency applications that are designed and fitted with CGA 540 inlet connections or CGA 870 pin-index adapters (CGA V-1).
1.4 This standard provides an evaluation tool for determining the fault tolerance of oxygen regulators used for medical and emergency applications. A fault tolerant regulator is defined as (1) having a low probability of ignition as evaluated by rapid pressurization testing, and (2) having a low consequence of ignition as evaluated by forced ignition testing.
1.5 This standard is not a design standard; however, it can be used to aid designers in designing and evaluating the safe performance and fault tolerance capability of oxygen regulators used for medical and emergency applications (Guide G128).
Note 1—It is essential that a risk assessment be carried out on breathing gas systems, especially concerning oxygen compatibility (refer to Guides G63 and G94) and toxic product formation due to ignition or decomposition of nonmetallic materials as weighed against the risk of flammability (refer to ISO 15001.2). See Appendix X1 and X2.1 for details.
1.6 This standard is also used to aid those responsible for purchasing or using oxygen regulators used for medical and emergency applications in ensuring that selected regulators are tolerant of the ignition mechanisms that are normally active in oxygen systems.
1.7 This standard does not purport to address the ignition sensitivity and fault tolerance of an oxygen regulator caused by contamination during field maintenance or use. Regulator designers and manufacturers should provide design safeguards to minimize the potential for contamination or its consequences (Guide G88).
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the...

  • Standard
    14 pages
    English language

SIGNIFICANCE AND USE
This test method will allow comparisons of the burning characteristics of various metallic materials. The burning characteristics that can be evaluated include (1) burn and no-burn pressure, (2) burn and no-burn temperature, (3) regression rate of the melting interface, and (4) visual evaluation of the burning process of the test sample.
SCOPE
1.1 This test method covers test apparatus and techniques to determine the minimum test gas pressure and sample temperature that supports self-sustained burning and the regression rate of the melting surface of a standardized sample of a metallic material that has been ignited using a promoter.
1.2 The data obtained from this test method are dependent on the precise test sample configuration and provide a basis for comparing the burning characteristics of metallic materials. No criteria are implied for relating these data for the suitability of a material's use in any actual system.
1.3 Requirements for apparatus suitable for this test method are given, as well as an example. The example is not required to be used.
1.4 This test method is for gaseous oxygen or any mixture of oxygen with inert diluents that will support burning, at any pressure or temperature within the capabilities of the apparatus used.
1.5 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    10 pages
    English language
  • Standard
    10 pages
    English language

SIGNIFICANCE AND USE
Most organic liquids and solids will ignite in a pressurized oxidizing gas atmosphere if heated to a sufficiently high temperature and pressure. This procedure provides a numerical value for the temperature at the onset of ignition under carefully controlled conditions. Means for extrapolation from this idealized situation to the description, appraisal, or regulation of fire and explosion hazards in specific field situations, are not established. Ranking of the ignition temperatures of several materials in the standard apparatus is generally in conformity with field experience.
The temperature at which material will ignite spontaneously (AIT) will vary greatly with the geometry of the test system and the rate of heating. To achieve good interlaboratory agreement of ignition temperatures, it is necessary to use equipment of approximately the dimensions described in the test method. It is also necessary to follow the described procedure as closely as possible.
The decomposition and oxidation of some fully fluorinated materials releases so little energy that there is no clear-cut indication of ignition. Nor will there be a clear indication of ignition if a sample volatilizes, distilling to another part of the reaction vessel, before reaching ignition temperature.
SCOPE
1.1 This test method covers the determination of the temperature at which liquids and solids will spontaneously ignite. These materials must ignite without application of spark or flame in a high-pressure oxygen-enriched environment.
1.2 This test method is intended for use at pressures of 2.1 to 20.7 MPa (300 to 3000 psi). The pressure used in the description of the method is 10.3 MPa (1500 psi). The test method, as described, is for liquids or solids with ignition temperature in the range from 60 to 425°C (140 to 800°F).
1.3 This test method is for high-pressure pure oxygen. The test method may be used in atmospheres from 0.5 % to 100 % oxygen.
1.4 An apparatus suitable for these requirements is described. This test method could be applied to higher pressures and materials of higher ignition temperature. If more severe requirements or other oxidizers than those described are desired, care must be taken in selecting an alternative safe apparatus capable of withstanding the conditions.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    6 pages
    English language
  • Standard
    6 pages
    English language

SIGNIFICANCE AND USE
This practice is suitable for the determination of extractable substances that may be found in materials used in systems or components requiring a high level of cleanliness, such as oxygen systems. Soft goods, such as seals and valve seats, may be tested as received. Gloves and wipes, or samples thereof, to be used in cleaning operations may be evaluated prior to use to ensure that the proposed extracting agent does not extract or deposit chemicals, or both, on the surface to be cleaned.
Wipes or other cleaning equipment may be tested after use to determine the amount of contaminant removed from a surface.
Note 1—The amount of material extracted may be dependent upon the frequency and power density of the ultrasonic unit.
The extraction efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. The unit, therefore, must be carefully evaluated to optimize the extraction conditions.
SCOPE
1.1 This practice may be used to extract nonvolatile and semivolatile residues from materials such as new and used gloves, new and used wipes, component soft goods, and so forth. When used with proposed cleaning materials (wipes, gloves, and so forth), this practice may be used to determine the potential of the proposed solvent or other fluids to extract contaminants (plasticizers, residual detergents, brighteners, and so forth.) and deposit them on the surface being cleaned.
1.2 This practice is not suitable for the evaluation of particulate contamination.
1.3 The values stated in SI units are to be regarded standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    5 pages
    English language
  • Standard
    5 pages
    English language

SIGNIFICANCE AND USE
The purpose of this test method is to define a procedure for evaluating the capability of cleaning agents to clean metallic coupons. Based on the outcome of the testing, suitable cleaning agents may be selected for cleaning in general and for oxygen service in particular.
The cleaning parameters can be changed and the test method can be repeated. The usual cleaning parameters include cleaning agent concentration, temperature, and time; type and strength of ultrasonic energy or agitation, if used, and others.
Note 1—Usual cleaning parameters are based on the manufacturer's recommendations.
SCOPE
1.1 This test method covers a procedure for evaluating the capability of cleaning agents and processes to remove contamination to the desired level.
1.2 The test coupons provide a relatively rough surface to which contamination can easily adhere.
1.3 The capability of a particular cleaning agent depends upon the method by which it is used and the characteristics of the article being cleaned, such as size, shape, and material. Final evaluation of the cleaning agent should include testing of actual products and production process.
1.4 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 2.

  • Standard
    4 pages
    English language

SIGNIFICANCE AND USE
The purpose of this guide is to introduce the hazards and risks involved with the handling of oxygen, cautioning the reader about the limitations of present practices and technology and about common hazards that often are overlooked. It then provides an overview of the standards produced by ASTM Committee G-4 and their uses, as well as similar documents available from other knowledgeable sources. It does not highlight standard test methods that support the use of these practices from this or other committees.
The standards discussed here focus on reducing the hazards and risks associated with the use of oxygen. In general, they are not directly applicable to process reactors in which the deliberate reaction of materials with oxygen is sought, as in burners, bleachers, or bubblers. Other ASTM Committees and products (such as the CHETAH program ) and other outside groups are more pertinent for these.
This guide is not intended as a specification to establish practices for the safe use of oxygen. The documents discussed here do not purport to contain all the information needed to design and operate an oxygen system safely. The control of oxygen hazards has not been reduced to handbook procedures, and the tactics for using oxygen are not unique. Rather, they require the application of sound technical judgement and experience. Oxygen users should obtain qualified technical expertise to design systems and operating practices to ensure the safe use of oxygen in their specific applications.
SCOPE
1.1 This guide covers an overview of the work of ASTM Committee G-4 on Compatibility and Sensitivity of Materials in Oxygen-Enriched Atmospheres. It is a starting point for those asking the question: “Are there any problems associated with my use of oxygen?” An introduction to the unique concerns that must be addressed in the handling of oxygen. The principal hazard is the prospect of ignition with resultant fire, explosion, or both. This hazard requires design considerations beyond those that apply to all systems, such as adequate strength, corrosion resistance, fatigue resistance, and pressure safety relief.  
1.2 This guide also lists several of the recognized causes of oxygen system fires and describes the methods available to prevent them. Sources of information about the oxygen hazard and its control are listed and summarized. The principal focus is on Guides G 63, G 88, Practice G 93, and Guide G 94. Useful documentation from other resources and literature is also cited.
Note 1—This guide is an outgrowth of an earlier (1988) Committee G-4 videotape adjunct entitled Oxygen Safety and a related paper by Koch that focused on the recognized ignition source of adiabatic compression as one of the more significant but often overlooked causes of oxygen fires. This guide recapitulates and updates material in the videotape and paper.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements see Sections 8 and 11.
Note 2—ASTM takes no position respecting the validity of any evaluation methods asserted in connection with any item mentioned in this guide. Users of this guide are expressly advised that determination of the validity of any such evaluation methods and data and the risk of use of such evaluation methods and data are entirely their own responsibility.

  • Guide
    15 pages
    English language
  • Guide
    15 pages
    English language

SIGNIFICANCE AND USE
It is expected that this practicewill be suitable to identify and quantify contaminants found in systems, system materials, and components used in systems requiring a high level of cleanliness, such as oxygen. Softgoods such as seals and valve seats can be tested as received. Gloves and wipes, or samples thereof, to be used in the cleaning operation can be evaluated prior to use to ensure that the proposed cleaning solvent does not extract contaminants and residues on the surface to be cleaned.
Wipes or other cleaning equipment can be tested after use to determine the amount of contaminant removed from a surface. This procedure can be used to obtain samples for NVR analysis using contaminated control coupons that were subjected to the cleaning process as controls to validate cleaning operations.
The selection of the solvent requires some knowledge of the contaminant (see Practice G 93 for recommendations). If a nonvolatile residue (NVR) analysis is to be performed on the molecular contaminant, the boiling point of the solvent shall be significantly lower than that of the contaminant. For other analytical methods, the tester must know the accuracy of the analytical methods, and the solvent shall be chosen so as not to interfere with the selected analytical method. To identify the composition of the NVR, analytical methods such as infrared spectroscopy or gas chromatography/mass spectroscopy have been used satisfactorily.
SCOPE
1.1 This practice describes a procedure for the determination of residual contamination in systems and components requiring a high level of cleanliness, such as oxygen, by Soxhlet extraction.
1.2 This practice may be used for extracting nonvolatile and semivolatile residues from solids such as new and used gloves, new and used wipes, contaminated test specimens or control coupons, small pieces of hardware, component softgoods, etc. When used with proposed cleaning materials (wipes, gloves, etc.), from the cleaning materials this practice may be used to determine the potential of the proposed solvent to extract contaminants (plasticizers, residual detergents, brighteners, etc.) and deposit them on the surface being cleaned.
1.3 This practice is not suitable for the evaluation of particulate contamination.
1.4 The values stated in SI units are standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  • Standard
    4 pages
    English language
  • Standard
    4 pages
    English language
  • Standard
    4 pages
    English language

Frequently Asked Questions

G04 is a Technical Committee within ASTM International. It is named "Compatibility and Sensitivity of Materials in Oxygen Enriched Atmospheres" and is responsible for: The development and promulgation of test methods, definitions, recommended practices, and classifications for determining the compatibility and sensitivity of materials and configurations and applications intended for use in systems subjected to enriched oxygen atmospheres, taking into consideration but not limited to, ignition, combustion, offgassing and reaction products and decomposition tendencies. The Committee will also concern itself with the promotion and dissemination of knowledge related thereto. This Committee will coordinate its activities with other ASTM Committees and other organizations with mutual interests. This committee has published 108 standards.

G04 develops ASTM standards in the area of Information technology. The scope of work includes: The development and promulgation of test methods, definitions, recommended practices, and classifications for determining the compatibility and sensitivity of materials and configurations and applications intended for use in systems subjected to enriched oxygen atmospheres, taking into consideration but not limited to, ignition, combustion, offgassing and reaction products and decomposition tendencies. The Committee will also concern itself with the promotion and dissemination of knowledge related thereto. This Committee will coordinate its activities with other ASTM Committees and other organizations with mutual interests. Currently, there are 108 published standards from this technical committee.

ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.

A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.

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