ASTM C1639-17
(Specification)Standard Specification for Fabrication Of Cellular Glass Pipe And Tubing Insulation
Standard Specification for Fabrication Of Cellular Glass Pipe And Tubing Insulation
ABSTRACT
This specification covers fabrication techniques for cellular glass block into billets to fabricate pipe and tubing insulation. The optimization of the thermal performance of installed cellular glass insulation systems is discussed. This is best achieved by limiting the number of joints, in particular through joints. Cellular glass pipe and tubing insulation shall be fabricated from the minimum number of insulation blocks. Sectional pipe insulation shall contain not more than four through joints per full section of insulation, excluding the half section mating plane. Fabrication adhesive shall be hot asphalt, Type II operating at some temperature. For operating temperatures above ambient, fabrication adhesive shall include but not be limited to Type II hot asphalt, elastomeric asphalt, or gypsum-based cement of the type and grade specified. Fabricating adhesive shall be applied such that there is 100% coverage of adhesive on the mating surfaces. Billet and miter construction shall conform to the following: insulation blocks or sections shall be hand rubbed if necessary to fit prior to bonding and bond joints shall be made with a full depth of approved adhesive. Bond joints can be classified as “non-through” joints which start at the outside circumference and run continuously in a straight line to the opposite side terminating at the outside circumference. “Through” joints start at the outside circumference and runs continuously in a straight line to the opposite side and terminates at the inside circumference. All segmented pipe insulation shall be edge trimmed at the fabrication site. Either a grinder or a saw shall be used to edge trim segmented pipe insulation. If segmented pipe insulation is edge trimmed using a saw blade, edges shall be rubbed to remove uneven patterns caused by flexing blade where needed. Fittings for all sizes shall be either factory ground or factory mitered.
SCOPE
1.1 This specification covers fabrication techniques for cellular glass block into billets to fabricate pipe and tubing insulation. All materials shall be in accordance with Specification C552.
1.2 The purpose of this specification is to optimize the thermal performance of installed cellular glass insulation systems. This is best achieved by limiting the number of joints, in particular through joints.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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Designation:C1639 −17
Standard Specification for
1
Fabrication Of Cellular Glass Pipe And Tubing Insulation
This standard is issued under the fixed designation C1639; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D312 Specification for Asphalt Used in Roofing
3
2.2 ASTM Adjuncts:
1.1 This specification covers fabrication techniques for
cellular glass block into billets to fabricate pipe and tubing ADJC0450A ASTM Recommended Dimensional Standards
insulation. All materials shall be in accordance with Specifi- for Fabrication of Thermal Insulation Fitting Covers
cation C552.
3. Terminology
1.2 The purpose of this specification is to optimize the
thermal performance of installed cellular glass insulation 3.1 Terminology C168 shall be considered as applying to
systems.This is best achieved by limiting the number of joints,
the terms in this specification.
in particular through joints.
3.2 Definitions of Terms Specific to This Standard:
1.3 The values stated in inch-pound units are to be regarded
3.2.1 billet / bun—a single piece of insulation made up from
as standard. The values given in parentheses are mathematical a number of smaller blocks held together with an adhesive.
conversions to SI units that are provided for information only
3.2.2 lags—pieces of insulation typically curved or tapered
and are not considered standard.
used for insulating pipes, tanks and other cylindrical equip-
1.4 This standard does not purport to address all of the ment.
safety concerns, if any, associated with its use. It is the
3.2.3 precision cut V-grooved pipe insulation, n—rigid in-
responsibility of the user of this standard to establish appro-
sulation pieces cut into 4-sided polygons, of two parallel
priate safety and health practices and determine the applica-
surfaces and two non-parallel surfaces of equal angles = 180°
bility of regulatory limitations prior to use.
/ N, such that when N number of these sections are assembled,
they form an approximate circle and can be installed around a
1.5 This international standard was developed in accor-
pipe.
dance with internationally recognized principles on standard-
3.2.3.1 Discussion—The adjective precision refers to the
ization established in the Decision on Principles for the
fact that when these N sections are installed onto a pipe, they
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical fit exactly with no appreciable gaps between sections.
Barriers to Trade (TBT) Committee.
3.2.4 bond joint, n—the joint formed by the adhered mating
surfaces of several thicknesses of cellular glass block or
2. Referenced Documents
fabricatedcellularglassinsulationpiecesthatareusedtocreate
2
2.1 ASTM Standards:
a cellular glass insulation billet, bun, or pipe and tubing
C168 Terminology Relating to Thermal Insulation
insulation segments. See Fig. 1.
C450 Practice for Fabrication of Thermal Insulating Fitting
3.2.4.1 Discussion—A bond joint is created during the
Covers for NPS Piping, and Vessel Lagging
fabrication of cellular glass pipe and tubing insulation and is
C552 Specification for Cellular Glass Thermal Insulation
made with a full depth (100 % coverage) of an approved
C585 Practice for Inner and Outer Diameters of Thermal
adhesive. (See 3.2.1 and 8.4).
Insulation for Nominal Sizes of Pipe and Tubing
3.2.5 fabrication joints – see bond joint, n—the joint be-
tweenadheredmatingsurfacesofcellularglasspipeandtubing
1
insulation segments formed by fabricated segments or sections
This specification is under the jurisdiction of ASTM Committee C16 on
Thermal Insulation and is the direct responsibility of Subcommittee C16.40 on
of cellular glass insulation that are assembled in the fabrication
Insulation Systems.
shop, facility, or jobsite, to produce the cellular glass pipe and
Current edition approved April 15, 2017. Published April 2017. Originally
tubing insulation. See Figs. 2-4.
approved in 2007. Last previous edition approved in 2016 as C1639 – 16. DOI:
10.1520/C1639-17.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
3
Standards volume information, refer to the standard’s Document Summary page on Available from ASTM International Headquarters. Order Adjunct No.
the ASTM website. ADJC0450A.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
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C1639−17
3.2.6.1 Discussion—Field joints shall be for
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: C1639 − 16 C1639 − 17
Standard Specification for
1
Fabrication Of Cellular Glass Pipe And Tubing Insulation
This standard is issued under the fixed designation C1639; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers fabrication techniques for cellular glass block into billets to fabricate pipe and tubing insulation.
All materials shall be in accordance with Specification C552.
1.2 The purpose of this specification is to optimize the thermal performance of installed cellular glass insulation systems. This
is best achieved by limiting the number of joints, in particular through joints.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2
2.1 ASTM Standards:
C168 Terminology Relating to Thermal Insulation
C450 Practice for Fabrication of Thermal Insulating Fitting Covers for NPS Piping, and Vessel Lagging
C552 Specification for Cellular Glass Thermal Insulation
C585 Practice for Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and Tubing
D312 Specification for Asphalt Used in Roofing
3
2.2 ASTM Adjuncts:
ADJC0450A ASTM Recommended Dimensional Standards for Fabrication of Thermal Insulation Fitting Covers
3. Terminology
3.1 Terminology C168 shall be considered as applying to the terms in this specification.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 billet / bun—a single piece of insulation made up from a number of smaller blocks held together with an adhesive.
3.2.2 lags—pieces of insulation typically curved or tapered used for insulating pipes, tanks and other cylindrical equipment.
3.2.3 precision cut V-grooved pipe insulation, n—rigid insulation pieces cut into 4-sided polygons, of two parallel surfaces and
two non-parallel surfaces of equal angles = 180° / N, such that when N number of these sections are assembled, they form an
approximate circle and can be installed around a pipe.
1
This specification is under the jurisdiction of ASTM Committee C16 on Thermal Insulation and is the direct responsibility of Subcommittee C16.40 on Insulation
Systems.
Current edition approved Sept. 1, 2016April 15, 2017. Published October 2016April 2017. Originally approved in 2007. Last previous edition approved in 20102016 as
C1639 – 10a.C1639 – 16. DOI: 10.1520/C1639-16.10.1520/C1639-17.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from ASTM International Headquarters. Order Adjunct No. ADJC0450A.
3.2.3.1 Discussion—
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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C1639 − 17
The adjective precision refers to the fact that when these N sections are installed onto a pipe, they fit exactly with no appreciable
gaps between sections.
3.2.4 bond joint, n—the joint formed by the adhered mating surfaces of several thicknesses of cellular glass block or fabricated
cellular glass insulation pieces that are used to create a cellular glass insulation billet, bun, or pipe and tubing insulation segments.
See Fig. 1.
3.2.4.1 Discussion—
A bond joint is created during the fabrication of cellular glass pipe and tubing insulation and is made with a full depth (100 %
coverage) of an approved adhesive. (See 3.2.1 and 8.4).
3.2.5 fabrication joints – see bond join
...
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