Standard Guide for Industrial Thermal Insulation Systems

SIGNIFICANCE AND USE
4.1 When choosing a thermal insulation product or combination of products, physical, chemical and mechanical properties and the significance of those properties should be considered. ASTM test methods are usually performed under laboratory conditions and may not accurately represent field conditions depending on process temperature, environment, and operating conditions. Performance results obtained using ASTM test methods can be used to determine compliance of materials to specifications but do not necessarily predict installed performance. Values stated in the ASTM material standards are those that apply to the majority of materials and not to any specific product; other tested values may exist for specific material applications.  
4.2 Design of thermal insulation systems requires the understanding of process requirements, temperature control, heat loss criteria, control of thermal shock, and mechanical forces on insulation generated by thermal gradients and wind environmental conditions. Sometimes, the mechanical design of piping and equipment needs to be modified to support insulation adequately and provide for insulation weatherproofing. Process requirements may dictate the control of critical temperature to prevent freezing, maintain viscosity, or minimize internal corrosion. When handling heat transfer fluids such as ethylene oxide or hot oils, the selection of insulation materials and the insulation system design becomes critical. whereby If these fluids are absorb in insulation materials, the fluid flash point could be below the fluid operating temperature. Specified heat gain or heat loss and acceptable surface temperatures could also dictate thermal design of insulation systems. Environmental corrosivity, high wind, and extreme ambient temperatures affect the selection of weatherproofing and methods of its securement. A combination of these factors plays a significant role in the selection of insulation materials and application methods to provide long-l...
SCOPE
1.1 This guide covers information on selection of insulation materials, systems design, application methods, protective coverings, guarantees, inspection, testing, and maintenance of thermal insulation primarily for industrial applications in a temperature range of –320 to 1200°F (–195.5 to 648.8°C).  
1.2 This guide is intended to provide practical guidelines, by applying acceptable current practice while indicating the basic principles by which new materials can be assessed and adapted for use under widely differing conditions. Design engineers, the general contractors, the fabricators, and the insulation contractors will find this guide helpful.  
1.3 Although some insulation system designs can serve as fire protection, this guide does not address the criteria specific to that need. API 521 Guide for Pressure-Relieving and Depressuring Systems is recommended as a reference for fire protection. This guide will however address the fire properties of insulation materials.  
1.4 This guide is not intended for commercial, architectural, acoustical, marine, vehicle transport, or military use.  
1.5 This guide does not address insulation system design for refractory linings or cold boxes whereby these are typically package units and of a proprietary insulation design.  
1.6 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established i...

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Publication Date
29-Feb-2020
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Standards Content (Sample)

This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C1696 − 20
Standard Guide for
1
Industrial Thermal Insulation Systems
This standard is issued under the fixed designation C1696; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
1.1 This guide covers information on selection of insulation
Barriers to Trade (TBT) Committee.
materials, systems design, application methods, protective
coverings, guarantees, inspection, testing, and maintenance of
2. Referenced Documents
thermal insulation primarily for industrial applications in a
2
2.1 ASTM Standards:
temperature range of –320 to 1200°F (–195.5 to 648.8°C).
A167 Specification for Stainless and Heat-Resisting
1.2 This guide is intended to provide practical guidelines,
Chromium-Nickel Steel Plate, Sheet, and Strip (With-
by applying acceptable current practice while indicating the 3
drawn 2014)
basic principles by which new materials can be assessed and
A240/A240M Specification for Chromium and Chromium-
adapted for use under widely differing conditions. Design
Nickel Stainless Steel Plate, Sheet, and Strip for Pressure
engineers, the general contractors, the fabricators, and the
Vessels and for General Applications
insulation contractors will find this guide helpful.
A653/A653M Specification for Steel Sheet, Zinc-Coated
1.3 Although some insulation system designs can serve as (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed)
fire protection, this guide does not address the criteria specific by the Hot-Dip Process
to that need. API 521 Guide for Pressure-Relieving and A792/A792M Specification for Steel Sheet, 55 %
Depressuring Systems is recommended as a reference for fire Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
protection. This guide will however address the fire properties B209 Specification for Aluminum and Aluminum-Alloy
of insulation materials. Sheet and Plate
C165 Test Method for Measuring Compressive Properties of
1.4 This guide is not intended for commercial, architectural,
Thermal Insulations
acoustical, marine, vehicle transport, or military use.
C167 Test Methods for Thickness and Density of Blanket or
1.5 Thisguidedoesnotaddressinsulationsystemdesignfor
Batt Thermal Insulations
refractory linings or cold boxes whereby these are typically
C168 Terminology Relating to Thermal Insulation
package units and of a proprietary insulation design.
C177 Test Method for Steady-State Heat Flux Measure-
ments and Thermal Transmission Properties by Means of
1.6 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical the Guarded-Hot-Plate Apparatus
C195 Specification for Mineral Fiber Thermal Insulating
conversions to SI units that are provided for information only
and are not considered standard. Cement
C203 Test Methods for Breaking Load and Flexural Proper-
1.7 This standard does not purport to address all of the
ties of Block-Type Thermal Insulation
safety concerns, if any, associated with its use. It is the
C209 Test Methods for Cellulosic Fiber Insulating Board
responsibility of the user of this standard to establish appro-
C240 Test Methods for Testing Cellular Glass Insulation
priate safety, health, and environmental practices and deter-
Block
mine the applicability of regulatory limitations prior to use.
C272/C272M Test Method for Water Absorption of Core
1.8 This international standard was developed in accor-
Materials for Sandwich Constructions
dance with internationally recognized principles on standard-
C302 Test Method for Density and Dimensions of Pre-
ization established in the Decision on Principles for the
formed Pipe-Covering-Type Thermal Insulation
1 2
This guide is under the jurisdiction of ASTM Committee C16 on Thermal For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Insulation and is the direct responsibility of Subcommittee C16.40 on Insulation contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Systems. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved March 1, 2020. Published March 2020. Originally the ASTM website.
3
approved in 2012. Last previous edition approved in 2016 as C1696 – 16. DOI: The last approved version of this historical standard is referenced on
10.1520/C1696-20. www.astm.org.
Copyright © ASTM International, 10
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: C1696 − 16 C1696 − 20
Standard Guide for
1
Industrial Thermal Insulation Systems
This standard is issued under the fixed designation C1696; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This guide covers information on selection of insulation materials, systems design, application methods, protective
coverings, guarantees, inspection, testing, and maintenance of thermal insulation primarily for industrial applications in a
temperature range of –320 to 1200°F (–195.5 to 648.8°C).
1.2 This guide is intended to provide practical guidelines, by applying acceptable current practice while indicating the basic
principles by which new materials can be assessed and adapted for use under widely differing conditions. Design engineers, the
general contractors, the fabricators, and the insulation contractors will find this guide helpful.
1.3 Although some insulation system designs can serve as fire protection, this guide does not address the criteria specific to that
need. API 521 Guide for Pressure-Relieving and Depressuring Systems is recommended as a reference for fire protection. This
guide will however address the fire properties of insulation materials.
1.4 This guide is not intended for commercial, architectural, acoustical, marine, vehicle transport, or military use.
1.5 This guide does not address insulation system design for refractory linings or cold boxes whereby these are typically
package units and of a proprietary insulation design.
1.6 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2
2.1 ASTM Standards:
3
A167 Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip (Withdrawn 2014)
A240/A240M Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and
for General Applications
A653/A653M Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the
Hot-Dip Process
A792/A792M Specification for Steel Sheet, 55 % Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
B209 Specification for Aluminum and Aluminum-Alloy Sheet and Plate
C165 Test Method for Measuring Compressive Properties of Thermal Insulations
C167 Test Methods for Thickness and Density of Blanket or Batt Thermal Insulations
C168 Terminology Relating to Thermal Insulation
C177 Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the
Guarded-Hot-Plate Apparatus
1
This guide is under the jurisdiction of ASTM Committee C16 on Thermal Insulation and is the direct responsibility of Subcommittee C16.40 on Insulation Systems.
Current edition approved March 1, 2016March 1, 2020. Published March 2016March 2020. Originally approved in 2012. Last previous edition approved in 20152016 as
C1696 – 15.C1696 – 16. DOI: 10.1520/C1696-16.10.1520/C1696-20.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
The last approved version of this historical standard is referenced on www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

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C1696 − 20
C195 Specification for Mineral Fiber Thermal Insulating Cement
C203 Test Methods for Breaking Load and Flexural Pro
...

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