Standard Test Method for Gravimetric Determination of Nonvolatile Residue From Cleanroom Wipers

SCOPE
1.1 This test method covers the determination of solvent extractable nonvolatile residue (NVR) from wipers used in assembly, cleaning, or testing of spacecraft, but not from those used for analytical surface sampling of hardware.
1.2 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard.
1.3 The NVR of interest is that which can be extracted from cleanroom wipers using a specified solvent that has been selected for its extractive qualities. Alternative solvents may be selected, but since their use may result in different values being generated, they must be identified in the procedure data sheet.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Historical
Publication Date
09-Sep-1995
Current Stage
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ASTM E1560-95e1 - Standard Test Method for Gravimetric Determination of Nonvolatile Residue From Cleanroom Wipers
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NOTICE: This standard has either been superseded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
e1
Designation: E 1560 – 95
Standard Test Method for
Gravimetric Determination of Nonvolatile Residue From
Cleanroom Wipers
This standard is issued under the fixed designation E 1560; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
e NOTE—In compliance with Part H of the Form & Style Manual, the “M” designation was editorially removed in February
2001.
1. Scope Mil-F-51068F Filters, Particulate (High Efficiency, Fire Re-
5,6
sistant)
1.1 This test method covers the determination of solvent
Mil-P-27401 Propellant, Pressurizing Agent, Nitrogen
extractable nonvolatile residue (NVR) from wipers used in
Mil Std 105D Sampling Procedures and Tables for Inspec-
assembly, cleaning, or testing of spacecraft, but not from those
tion by Attributes
used for analytical surface sampling of hardware.
Mil-Std-1246B Product Cleanliness Levels and Contamina-
1.2 The values stated in SI units are to be regarded as the
tion Control Program
standard. No other units of measurement are included in this
2.3 Federal Standards:
standard.
Fed Spec. O-E-00760 Ethyl Alcohol
1.3 The NVR of interest is that which can be extracted from
Fed Spec. O-T-620 1,1,1-Trichloroethane, Technical, Inhib-
cleanroom wipers using a specified solvent that has been
ited (Methyl Chloroform)
selected for its extractive qualities. Alternative solvents may be
Fed. Std. 209E Airborne Particulate Classes for Clean-
selected, but since their use may result in different values being
rooms and Clean Zones
generated, they must be identified in the procedure data sheet.
2.4 Other Documents:
1.4 This standard does not purport to address all of the
Industrial Ventilation, A Manual of Recommended Practice,
safety concerns, if any, associated with its use. It is the
Latest Edition
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
3. Terminology
bility of regulatory limitations prior to use.
3.1 Definitions:
2. Referenced Documents 3.1.1 contaminant—unwanted molecular or particulate mat-
ter that could affect or degrade the performance of the
2.1 ASTM Standards:
components on which they are deposited.
D 1193 Specification for Reagent Water
3.1.2 contamination—a process of contaminant transport or
F 24 Test Method for Measuring and Counting Particulate
accretion or both.
Contamination on Surfaces
3.1.3 environmentally controlled area—cleanrooms, clean
F 50 Practice for Continuous Sizing and Counting of Air-
facilities, controlled work areas, and other enclosures that are
borne Particles in Dust-Controlled Areas and Clean Rooms
designed to protect hardware from contamination. Cleanliness
Using Instruments Capable of Detecting Single Sub-
is achieved by controlling airborne particulate matter, tempera-
Micrometre and Larger Particles
ture, relative humidity, materials, garments, and personnel
2.2 Military Standards:
activities. Guidelines for controlled areas can be found in Table
Air Force T.O. 00-25-203 Contamination Control of Aero-
5 3-1 of Air Force T.O. 00-25-203.
space Facilities, U.S. Air Force
3.1.4 high effıciency particulate air (HEPA)—a term de-
scribing filters having an efficiency of 99.97 % for removal of
0.3-μm and larger particles. For this application, filters shall
This specification is under the jurisdiction of ASTM Committee E-21 on Space meet the requirements of 2.3 and 6.1 of this test method.
Simulation and Applications of Space Technology and is the direct responsibility of
3.1.5 molecular contaminant (nonparticulate)—may be in a
Subcommittee E21.05 on Contamination.
Current edition approved Sept. 10, 1995. Published May 1996. Originally
published as E 1560 – 93. Last previous edition E 1560 – 93.
Annual Book of ASTM Standards, Vol 11.01.
3 6
Annual Book of ASTM Standards, Vol 10.05. The use of Di Octyl Phthalate (DOP) in leak testing of filters or filter
Annual Book of ASTM Standards, Vol 15.03. installation is not acceptable.
5 7
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700 Available from Committee on Industrial Ventilation, American Conference of
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS. Governmental and Industrial Hygienists, P.O. Box 16153, Lansing, MI 48901.
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
E 1560
gaseous, liquid, or solid state. It may be uniformly or nonuni- sion. Capacity to be determined by user.
formly distributed or be in the form of droplets. Molecular 6.5 Vacuum filtration system, 25-mm diameter, consisting of
contaminants account for most of the NVR. a membrane filter funnel and vacuum pump that will provide
a pressure of 250 Torr (20-in. Hg vac.). See Fig. 1. Other size
3.1.6 NVR—that quantity of molecular matter remaining
filters may be used as needed. All items that will come in
after the filtration of a solvent containing contaminants and
contact with solvents during analysis shall be of glass, stainless
evaporation of the solvent at a specified temperature.
steel, or other material that will not affect the analysis via
3.1.7 particle (particulate contaminant)—a piece of matter
induced contaminants.
in a solid state, with observable length, width, and thickness.
6.6 Solvent resistant membrane filters, Fluorocarbon,
The size of a particle is defined by its greatest dimensions and
25-mm diameter, 0.2-μm nominal pore size. The use of
is expressed in μm.
supported membrane filters is not recommended because of
possible adverse effects of the solvent on the support media.
4. Summary of Test Method
6.7 Teflon-coated tweezers, or hemostat, unserrated tips.
4.1 A wiper to be tested is placed in a clean blanked
6.8 Beakers, low form glass, 500 ml.
container and a measured volume of solvent is added to the 11
6.9 Laboratory detergent, liquid.
container.
6.10 Methanol, Reagent grade, A.C.S.
4.2 The container is placed in a heated ultrasonic cleaner
6.11 Acetone, Reagent grade, A.C.S.
and agitated by ultrasonic action for a specified period of time
6.12 Deionized water, organic free, Type II per Specifica-
and the wiper is removed from the container.
tion D 1193 with a minimum resistivity of 1.0 MV/cm.
4.3 The solvent in the container is filtered into another clean
6.13 Gloves, Barrier-type, low particle-generating, low
container and allowed to evaporate to a low volume.
outgassing, per I.E.S. Recommended Practice RP-CC-005-88.
4.4 The solvent is transferred to a clean preweighed weigh- 6.14 NVR solvent, consisting of three parts 1,1,1-
Trichloroethane and one part ethanol v/v. Must be verified to
ing dish and evaporated to constant weight.
contain no more than 0.35-mg NVR per 300-mL solvent (0.12
4.5 The results are expressed in milligrams/0.1 square
mg per 100 mL) when tested in accordance with Section 8 of
metres of wiper surface area or in mg/unit mass of wiper.
this test method.
4.6 A control blank shall be run on all solvents, filtration
components, and all other equipment associated with the
NOTE 1—In the event that the solvent does not meet the required purity
analysis. In the event that more than one determination is run level, it may be necessary to triple distill it, keeping the temperature of the
vapor phase of the distillate no more than 0.2°C higher than the boiling
the same day, additional blanks will not be necessary, but will
point of the solvent. Higher temperatures will result in the “carryover” of
rely on the blank value from the first test.
heavier fractions in the vapor phase, which will cause the solvent to fail
4.7 NVR samples thus obtained will be saved for analysis to
the required purity tests.
identify contaminant species if a more complete analysis is
6.15 Ultrasonic tank, 5.7-L capacity nominal, with heater
necessary.
capable of maintaining a temperature of 35 6 2°C, and cover
to position beakers in tank. Other sizes may be used.
5. Significance and Use
6.16 Evaporating dishes, aluminum foil, 43-mm diameter.
5.1 The NVR obtained by this test method is that amount
6.17 Drying oven, cleanroom compatible, stainless steel
which is available for release by wipers in normal use.
interior.
5.2 Evaporation of the solvent at the stated temperature is to
7. Preparation of Equipment
quantify the NVR that can be expected to exist at room
temperature, since the slight difference between room tempera-
7.1 All operations shall be performed in a work station per
ture and test temperature has not been shown to result in 6.1.
significant variances.
7.2 Wash all glassware, filter funnels, weighing dishes, and
5.3 Numerous other methods are being used to determine
NVR. This test method is not intended to replace test methods
Analytical Balance, Mettler Model AE 240, Sartorius Model 2405, Sartorius
used for other applications.
Model 2434, and Cahn Model TA 4100 or similar units are acceptable.
Vacuum System, Fisher Scientific, P/N 09-750 is acceptable. Other makes and
models may be used.
6. Apparatus and Materials
Nuclepore Corp. PTFE Filinert membrane filter, P/N 130606, and Millipore
6.1 Unidirectional airflow work station, 100 % exhaust for Corp. Fluoropore filter, P/N 02500 have been found to be satisfactory. Other
equivalent, solvent-resistant filters may be used. Larger diameter filters to fit larger
handling solvents. Must meet the particulate air cleanliness
filter assemblies are acceptable.
Class M3.5 (100), or better in accordance with Federal
A 3 % solution of Micro-clean, Liqui-nox, Joy, or similar products is
Standard 209, latest revision. HEPA filters in the work station
acceptable.
Gloves are necessary to protect the analyst from exposure to NVR solvent and
must not have been tested with Di-Octyl Phthalate (DOP) at
to minimize the possibility of introducing any artifacts from the analyst into the
any time. Temperature shall be controlled within a range of 20
sample. Must be solvent resistant and provide a firm grip on items being grasped by
to 25°C and relative humidity to less than 50 %.
the gloves.
Evaporating dishes, VWR Cat. No. 25433-008 are satisfactory. Other equiva-
6.2 Solvent, 1,1,1-Trichloroethane per 2.10.
lent brands may be used.
6.3 Solvent, Ethan
...

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